reset FORD CAPRI 1974 Workshop Manual
Page 83 of 205
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~ Chilpter 3 Fuel and exhaust systems
~5 4513 ,111<1 "'f hose s 2550A D",conneclinu the maUl "" supply t.unkul!! 1.011 the 1111~hue cont.ol 111111 25501l mid th'OI1I C houslIlU
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25 53A UnsCII)w the holts. 255311 ,,,"U)IIC the ~'" chal11bcr ~5 53C ;11111 'cmoY(: the Haskct
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25 5 4A UlIsc'ew the 11101l1lt;IIU bolts. 2554 U ,lIld remove the UIIL'CtOrs 2556 The "'Jecto, Q·rinU seal (a"owed)
56 Rcl,llll.g IS 11 reve rsal 01 rcmoval. hut mtlke SUiO Iha l til.., "l)OC Iors .IIC clea n and III new O'lIng seals (pholo). Also rencw the;IU chamber gtlskel.
26 I( H o mixture -adjustment
Noto: 11!e miJllllfe s"/liIl9 is preset during (!for/actiOIl of II", eM ,'nd shOll1ll 1101 "ofllwll~ require "djIISlment. If I!~'W r:QfIIl'O"Cllf.~ l)f 'he sys({)m ""VI! bccn flllCd. IlOwever. tile mix/IIII! (;,1/1 be mi,l/steil as lollows "Silly /II) cxlwlls/ y,l$ <lIw/yscr ,lIJd I,le/Wlllelcr Ad",.IIIIWII/ is 1101 possllJ/c wi/lioll/ "'1 c}(h,1I/s/ gas {J1J,1/ys<'r RUII the enuine unlll il is ill Iho nOllnal Op"';fllng ItImpcr.l111'1I Connect an ('~haUSI gas analyser and a tachollle!C' (.f not l'III,d as
Slandard equlplllcnt) III iI(;COnlDncc with tIn: nH!llul;I(;WH"'s 111-SIIUCllons
3 Incroase the enyulC speed 10 3000 'pm and hold it the,e 10' 30 seconds to Sl<lblh se thc c~hausl U,1ses and then allow the engine to return 10 Idl'flU. <1 Check the readHlIJS Oil Ihe test 1I1st.uments with those speci fied. If ;ulJustment is ,equuoo '''5t turn the 1(lIc speed screw to give the COffec t
Idle speed .
5 Break oft the lalllpl:q)lOol cap 110111 the mj~ture conlrol screw on lap 01 Ihe fuel uistllbulOi. 6 S tabilise the cxhausl Ua ses as dcscllhc·d ,n paragraph 3. 7 In sert 11 3 r1\I AUcn key onto Ihe heau 01 the mixture SCfew and tum the SCfew urlld the COlfeCI CO re<ldlllU IS oblailwd (phoIO). R eadjust thc Idle sI)('cd SCfew 8 II th(' ml~lurc adJuslmcnl cannot be Imalrscd wilhm 30 seconds from th(' moment 01 slahllrS Iny the exhaust uases. repeat the oper1!l.ons dcsclIlJ~d '" pa.lIU'3ph :I 1",;Iwe COnllnUlllU 1100 ad)U SlI1l0n l jlrocedv.e
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Page 191 of 205
Chapter 11 Bodywork and fitting
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Fig 11.20 Sunroof front g<lP ildjustment (Sec 33)
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Fig. 11 .21 Sunroof reM U<lP ildjustment (Sec 33)
FiU .1'.22 Sunroof heiullt adjustment (Sec 33)
Neighl adjustment 8 lhll lIont edge 01 the SlUllool should he lIu~h with. o r 1 nUn (004 Ill) heluw. the edUe 01 the Cill loul Th" W<lr etlue should be flush wIth. or 1 !nm (004) <lhove. the C<l! !oul II.1djustnwn1IS required. proceed .1S descllhed below.
9 Proceed <lS descflbed rl1 parJg!<lphs 1 to 4 incluSIve. but befole lIgl11erUnlJ the screws. ndlust the sunlool height by t(unmU the ,,<flusHnU screw (FIg 11.22) as necessOiry Tloht!!n Ihe (Julde rot<lllwl\J screws. 10 To adjust the rOM end. loosen the <ldlUSling screws on Ihe link <lssemblies (on the Uillor side of the p.1nel). Adjust the heighl ilrld tiuhten the screws. 11 Check lor le<lks and nOises .• 1dlustinU au,llll. il neceSS<l'y. 12 Fit the he<ldlinlnU <lnd he<l<fhnrng fr<lme.
34 Sunroof -removal ;:H1d refitting
Open the sumool. then m,uk the pOSItion of uoth guide pm assemblies Remove the Uuide pins <lnd gUIdes . 2 Close the sunroof, then IlllSh the button upwa,ds to the Id t
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llft the hom 01 the sumoo! Olll 01 liS opening. whIlst tu'ning Ihe handle unlil the screws l<ls\(,nlll\J the cable to the base assembly a,e
acceSSIble .
4 Unsc,ew the cable and hit Ollt the complete Slln,oo/. uldudlll\J the b,lse ~ssemhly. 5 Unsclew the hnndle assen1bly. pllil out the handle Jnd escutcheon then ,emove the button conllol RenlQve the cup. G Unsc,ew the gem beming. then remove il. 10geth(1< with lhe plllJon_ 7 Move the cable so th;]t the g,ooved dowel pin ~ppe<lrs in the opcnlllU of the pUl lorl. Pull out the pin and (iisca,d it. The operating c<lhle C<ln now be pulled Olll of the tube assembly_ 8 To ,ef'l the sumool. inst;J1I the ope'nting c~blc into the tube ilssembly. Turn the c~ble m ItS T·lormed end and fil a new grooved dowel pin. Smear n httle \jenernl purpose grease on the cable and whe,e i t Will contact the piniOn. then assemble the pinion and bearing. 9 F It the h<lndle nIp and lit t he button to the lever. 10 FIt the handle an( i escutcheon. then chec k the h~ndle posilion as follows:
(a) Pull t/le bullOtJ clown ,md lum Ihe h.un/le fully clockwise. which sho!llcloow be ,lpptoxim.;(ely 30 degrees ahead of ils original POSilioJ) opposite the cup of the h<lfldfe (Fig_ 11.23) (b) Push the bullOtJ UJI Jlld Iliff! tin: handle fufly aoti-clockwise. whiCh should now be approximately 30 degrees ahead of 1(5 origin.ll IJosi(lon. file handle call b(t reset on the pinioll splill(ts as fU.lCeSsary
11 Insert the Sunroof IntO the opening mId ~tl"ch th(l c<lble 10 the base ilssembly. 12 Carefully move the sumool to the reilr, by lurnrng the handle. then screw on the gUIde pin assembl<es wilh the pin outw,uds. to coincide
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