transmission FORD E-450 2007 Owner's Manual

•Revving the engine before turning it off may reduce fuel economy.
•Using the air conditioner or defroster may reduce fuel economy.
•You may want to turn off the speed control in hilly terrain if
unnecessary shifting between the top gears occurs. Unnecessary
shifting of this type could result in reduced fuel economy.
•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toMaintenance product
specifications and capacitiesin this chapter.
•Perform all regularly scheduled maintenance items. Follow the
recommended maintenance schedule and owner maintenance checks
found inscheduled maintenance information.
Conditions
•Heavily loading a vehicle or towing a trailer may reduce fuel economy
at any speed.
•Carrying unnecessary weight may reduce fuel economy (approximately
1 mpg [0.4 km/L] is lost for every 400 lb [180 kg] of weight carried).
•Adding certain accessories to your vehicle (for example bug
deflectors, rollbars/light bars, running boards, ski/luggage racks) may
reduce fuel economy.
•Using fuel blended with alcohol may lower fuel economy.
•Fuel economy may decrease with lower temperatures during the first
8–10 miles (12–16 km) of driving.
•Driving on flat terrain offers improved fuel economy as compared to
driving on hilly terrain.
•Transmissions give their best fuel economy when operated in the top
cruise gear and with steady pressure on the gas pedal.
•Close windows for high speed driving.
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OBD-II may not have symptoms that are apparent, continued driving
with the
indicator on can result in increased emissions, lower fuel
economy, reduced engine and transmission smoothness, and lead to more
costly repairs.
Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if the
indicator is on or not working properly (bulb is burned
out), or if the OBD-II system has determined that some of the emission
control systems have not been properly checked. In this case, the vehicle
is considered not ready for I/M testing.
If the
indicator is on or the bulb does not work, the vehicle may
need to be serviced. Refer to the On board diagnostics (OBD-II)
description in this chapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the ON position
for 15 seconds without cranking the engine. If the
indicator blinks
eight times, it means that the vehicle is not ready for I/M testing; if
the
indicator stays on solid, it means that the vehicle is ready for
I/M testing.
The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by 20
minutes of stop-and-go driving with at least four 30-second idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete. If
the vehicle is still not ready for I/M testing, the above driving cycle will
have to be repeated.
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BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your authorized dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about 30
minutes to allow fluid to cool before checking.
1. Drive the vehicle 20 miles (30 km) or until it reaches normal operating
temperature.
2. Park the vehicle on a level surface and engage the parking brake.
3. With the parking brake engaged and your foot on the brake pedal,
start the engine and move the gearshift lever through all of the gear
ranges. Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in P (Park) and leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry lint free rag. If
necessary, refer toIdentifying components in the engine compartment
in this chapter for the location of the dipstick.
6. Install the dipstick making sure it is fully seated in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be in
the designated area for normal operating temperature or ambient
temperature.
M
AX
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Low fluid level
Do not drive the vehicle if the fluid
level is at the bottom of the dipstick
and the ambient temperature is
above 50°F (10°C).
Correct fluid level
The transmission fluid should be checked at normal operating
temperature 150°F-170°F (66°C-77°C) on a level surface. The normal
operating temperature can be reached after approximately 20 miles
(30 km) of driving.
You can check the fluid without driving if the ambient temperature is
above 50°F (10°C). However, if fluid is added at this time, an overfill
condition could result when the vehicle reaches normal operating
temperature.
The transmission fluid should be in
this range if at normal operating
temperature (150°F-170°F
[66°C-77°C]).
The transmission fluid should be in
this range if at ambient temperature
(50°F-95°F [10°C-35°C]).
High fluid level
Fluid levels above the safe range
may result in transmission failure.
An overfill condition of transmission
fluid may cause shift and/or
engagement concerns and/or
possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick. Refer toMaintenance
product specifications and capacitiesin this chapter.
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Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 1/2 pint (250 ml) increments through the filler
tube until the level is correct.
If an overfill occurs, excess fluid
should be removed by an authorized
dealer.
An overfill condition of
transmission fluid may cause
shift and/or engagement concerns and/or possible damage.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the Motorcraft air filter
element listed. Refer toMotorcraft part numbersin this chapter.
To reduce the risk of vehicle damage and/or personal burn
injuries do not start your engine with the air cleaner removed
and do not remove it while the engine is running.
Changing the air filter element
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves of the air filter housing.
3. Remove the air filter element from the air filter housing.
4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
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Item Capacity Ford part nameFord part number /
Ford specification
Power steering fluidFill to line on
reservoirMotorcraft MERCON
V
AT FXT-5-QM /
MERCON
V
Automatic transmission
fluid (4R75E)13.9 quarts
(13.2L)
3
Motorcraft MERCON
V
AT F
4
XT-5-QM /
MERCON
V
Rear axle fluid
5
5.0 pints (2.4L)
6,7
Motorcraft SAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Rear axle fluid (Police)
5
Motorcraft SAE 75W-140
Synthetic Rear Axle
LubricantXY-75W140- QL /
WSL-M2C192-A
Windshield washer fluidFill to line on
reservoirMotorcraft Premium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank19.0 gallons
(71.9L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range. Police or Handling Package refill
capacity- 12.8 quarts (12.1L).
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4Automatic transmissions that require MERCON
V should only use MERCON
V fluid or fluid that
is specified dual usage MERCON
/MERCON
V. Refer toscheduled maintenance informationto
determine the correct service interval. Use of any fluid other than the recommended fluid may
cause transmission damage.5Rear axles are considered lubricated for life when the vehicle is used for normal service. For
severe duty requirements, seeExceptions and / or Special Operating Conditionsinscheduled
maintenance information.6Service refill capacities are determined by filling the rear axle 1/4 inch to 9/16 inch (6 mm to 14
mm) below the bottom of the filler hole.7Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification
EST-M2C118-A for complete refill of Traction-Lok rear axles.
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) / Restraint
System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION/TRANSAXLE CODE DESIGNATIONS
You can find a
transmission/transaxle code on the
Safety Compliance Certification
Label. The following table tells you
which transmission or transaxle
each code represents.
Description Code
Four-speed automatic overdrive (4R75E) -
LivoniaQ
Four-speed automatic overdrive (4R75E) -
SharonvilleS
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A
ABS (see Brakes) .....................172
Air cleaner filter ...............253–254
Air conditioning ..........................35
Air suspension ...........................176
description ..............................176
Airbag supplemental restraint
system ........................117–118, 127
and child safety seats ............120
description ......................118, 127
disposal ....................................129
driver airbag ....................120, 128
indicator light .................127, 129
operation .........................120, 128
passenger airbag .............120, 128
side airbag ...............................127
Antifreeze (see Engine
coolant) .....................................231
Anti-lock brake system (see
Brakes) ......................................172
Anti-theft system ..................92, 96
arming the system ....................96
disarming a triggered system ..97
Audio system
(see Radio) ................18, 20, 23, 28
Automatic transmission
driving an automatic
overdrive .................................179
fluid, adding ............................251
fluid, checking ........................251
fluid, refill capacities ..............256
fluid, specification ..................256
Auxiliary power point .................60
Axle
lubricant specifications ..........256
refill capacities ........................256
traction lok ..............................177B
Battery .......................................229
acid, treating emergencies .....229
jumping a disabled battery ....201
maintenance-free ....................229
replacement, specifications ...254
servicing ..................................229
Belt-Minder.............................113
Booster seats .............................130
Brakes ................................171–172
anti-lock ...................................172
anti-lock brake system (ABS)
warning light ...........................172
fluid, checking and adding ....251
fluid, refill capacities ..............256
fluid, specifications .................256
lubricant specifications ..........256
shift interlock ..................177–178
Bulbs ............................................42
C
Capacities for refilling fluids ....256
Cell phone use ..............................7
Changing a tire .........................194
Child safety restraints ..............130
child safety belts ....................130
Child safety seats ......................134
attaching with tether straps ..138
in front seat ............................135
in rear seat ..............................135
Child safety seats - booster
seats ...........................................130
Cleaning your vehicle
engine compartment ..............217
instrument panel ....................218
interior .....................................219
plastic parts ............................217
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washing ....................................215
waxing .....................................216
wheels ......................................216
wiper blades ............................218
Climate control (see Air
conditioning or Heating) ............35
Clock adjust
6-CD in dash .............................31
AM/FM .......................................19
AM/FM/CD .................................22
AM/FM/Tape/CD .......................26
Compass, electronic
set zone adjustment .................53
Console ........................................51
overhead ..............................51–52
Controls
power seat ...............................100
steering column ........................67
Coolant
checking and adding ..............231
refill capacities ................235, 256
specifications ..........................256
Cruise control (see Speed
control) ........................................64
Cupholder(s) .............................103
Customer Assistance ................183
Ford Extended Service
Plan ..........................................211
Getting assistance outside the
U.S. and Canada .....................212
Getting roadside assistance ...183
Getting the service you
need .........................................207
Ordering additional owner’s
literature .................................213
Utilizing the
Mediation/Arbitration
Program ...................................211D
Daytime running lamps
(see Lamps) ................................39
Defrost
rear window ..............................37
Dipstick
automatic transmission
fluid ..........................................251
engine oil .................................226
Driving under special
conditions ..................................182
through water .........................182
E
Electronic message center .........73
Emergencies, roadside
jump-starting ..........................201
Emission control system ..........247
Engine ........................................259
cleaning ...................................217
coolant .....................................231
fail-safe cooling .......................236
idle speed control ...................229
lubrication specifications .......256
refill capacities ........................256
service points ..........................224
starting after a collision .........185
Engine block heater .................171
Engine oil ..................................226
change oil soon warning,
message center .......................226
checking and adding ..............226
dipstick ....................................226
filter, specifications ........228, 254
recommendations ...................228
refill capacities ........................256
specifications ..........................256
Event data recording ....................6
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