steering FORD EXCURSION 2005 1.G Owner's Manual

Standard fuse amperage rating and color
COLOR
Fuse
ratingMini
fusesStandard
fusesMaxi
fusesCartridge
maxi
fusesFuse link
cartridge
2A Grey Grey———
3A Violet Violet———
4A Pink Pink———
5A Tan Tan———
7.5A Brown Brown———
10A Red Red———
15A Blue Blue———
20A Yellow Yellow Yellow Blue Blue
25A Natural Natural———
30A Green Green Green Pink Pink
40A——Orange Green Green
50A——Red Red Red
60A——Blue—Yellow
70A——Ta n—Brown
80A——Natural—Black
Passenger compartment fuse panel / power distribution box
The fuse panel is located below and to the left of the steering wheel by
the brake pedal. Remove the panel cover to access the fuses.
To remove the fuse panel cover,
turn the panel fasteners
counterclockwise.
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Roadside Emergencies
199

INSTRUMENT PANEL AND CLUSTER LENS
Clean the instrument panel with a damp cloth, then dry with a dry cloth.
•Avoid cleaners or polish that increase the gloss of the upper portion of
the instrument panel. The dull finish in this area helps protect the
driver from undesirable windshield reflection.
Do not use chemical solvents or strong detergents when cleaning
the steering wheel or instrument panel to avoid contamination of
the air bag system.
•Be certain to wash or wipe your hands clean if you have been in
contact with certain products such as insect repellent and suntan
lotion in order to avoid possible damage to the interior painted
surfaces.
INTERIOR TRIM
•Clean the interior trim areas with a damp cloth, then dry by wiping
with a dry, soft, clean cloth.
•Do not use household or glass cleaners as these may damage the
finish.
INTERIOR
For fabric, carpets, cloth seats and safety belts:
•Remove dust and loose dirt with a vacuum cleaner.
•Remove light stains and soil with Motorcraft Extra Strength
Upholstery Cleaner (ZC-41).
•If grease or tar is present on the material, spot-clean the area first
with Motorcraft Spot and Stain Remover (ZC-14).
•Never saturate the seat covers with cleaning solution.
•Do not use household cleaning products or glass cleaners, which can
stain and discolor the fabric and affect the flame retardant abilities of
the seat materials.
Do not use cleaning solvents, bleach or dye on the vehicle’s
seatbelts, as these actions may weaken the belt webbing.
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Cleaning
222

1. Battery
2. Engine oil filler cap
3. Transmission fluid dipstick
4. Engine oil dipstick
5. Brake fluid reservoir
6. Underhood relay box
7. Power steering fluid reservoir
8. Air filter assembly
9. Engine coolant reservoir
10. Windshield washer fluid reservoir
WINDSHIELD WASHER FLUID
Add fluid to fill the reservoir if the
level is low. In very cold weather, do
not fill the reservoir completely.
Only use a washer fluid that meets
Ford specification WSB-M8B16–A2.
Refer toLubricant specifications
in this chapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
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Maintenance and Specifications
227

How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature
gauge will move to the red (hot)
area.
•The
andsymbol will
illuminate.
•TheService engine soon
indicator light will illuminate.
If the engine reaches a preset
over-temperature condition, the engine will automatically switch to
alternating cylinder operation. Each disabled cylinder acts as an air
pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
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Maintenance and Specifications
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Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONAT F.
Check the fluid level when it is at ambient temperature, 20°–80°F (-7°
–25°C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low. Add fluid to bring fluid level up to be between
the arrows in the FULL COLD range.
3. Start the engine.
4. While the engine idles, turn the steering wheel left and right several
times.
5. Turn the engine off.
6. Recheck the fluid level on the dipstick. Do not add fluid if the level is
between the arrows in the FULL COLD range.
7. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the FULL COLD range. Be sure to put the
dipstick back in the reservoir.
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Maintenance and Specifications
249

FluidFord Part
NameApplication Capacity
Fuel tank N/A All 166.6L (44.0
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to FULL
COLD range on
dipstick
Transfer case
fluid (if
equipped)Motorcraft
MERCONAT F4x4 vehicles 1.9L (2.0
quarts)
Transmission
fluid
5Motorcraft
MERCONAT F4x2 4R100
(4–speed)16.1L (17.1
quarts)6
4x4 4R100
(4–speed)16.7L (17.7
quarts)6
Motorcraft
MERCONSP
AT F4x2/4x4
TorqShift
(5–speed)–
includes remote
filter element
change16.6L (17.5
qts)6
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.2L (1.1
gallons)
1Your vehicle’s rear axle is filled with a synthetic lubricant. Axle lubricant
quantities should not need to be checked unless a leak is suspected,
service is required or the axle assembly has been submerged in water.
The axle lubricant should be changed any time the rear axle has been
submerged in water.
Service refill capacities are determined by filling the rear axle to the
bottom of the filler hole with the specified lubricant.
2Add 236 ml (8 oz.) of Additive Friction Modifier XL—3 or equivalent
meeting Ford Specification EST-M2C118-A for complete refill of limited
slip axles.
Service refill capacities are determined by filling the rear axle to the
bottom of the filler hole with the specified lubricant.
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Maintenance and Specifications
257

ItemFord part
name or
equivalentFord part
numberFord
specification
Engine
oil-Gasoline
enginesMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
CXO-5W20–LSP12
(Canada)WSS-M2C930-A
and API
Certification
Mark
Engine
oil-Diesel engineRefer to your 6.0L Diesel Supplement
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4 or XL-5 ESR-M1C159-A
or
ESB-M1C93-B
Transmission
/steering/parking
brake linkages
and pivots,
brake pedal
shaftPremium
Long-Life
GreaseXG-1-C or XG-1-K ESA-M1C75-B
Power steering
fluid and
transfer case
fluid (if
equipped)Motorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmission
4R100
(4–speed)Motorcraft
MERCONAT F
2
XT-2-QDX MERCON
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Maintenance and Specifications
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Interior style
Electrochromatic compass/temperature interior mirrors
Floor mats
Leather wrapped steering wheels
Scuff plates
Lifestyle
Bike racks
Cargo organization and management
Rear seat entertainment systems
Towing mirrors
Trailer hitches, wiring harnesses and accessories
Peace of mind
First aid and highway safety kits
Full vehicle covers
Locking gas cap
Navigation systems
Remote start
Vehicle security systems
For maximum vehicle performance, keep the following information in
mind when adding accessories or equipment to your vehicle:
•When adding accessories, equipment, passengers and luggage to your
vehicle, do not exceed the total weight capacity of the vehicle or of
the front or rear axle (GVWR or GAWR as indicated on the Safety
Compliance Certification label). Consult your dealer for specific weight
information.
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Accessories
266

wiper blades ............................221
Climate control (see Air
conditioning or Heating) ......45, 47
Clock adjust
6-CD in dash .............................23
AM/FM/Tape/CD .......................19
Compass, electronic ....................75
calibration .................................76
set zone adjustment .................76
Console ........................................81
overhead ..............................62–63
Controls
power seat .................................99
steering column ........................73
Coolant
checking and adding ..............233
refill capacities ................237, 256
specifications ..................259, 262
Cruise control
(see Speed control) ....................70
Customer Assistance ................196
Ford accessories for your
vehicle .....................................223
Ford Extended Service
Plan ..........................................216
Getting assistance outside the
U.S. and Canada .....................217
Getting roadside assistance ...196
Getting the service you
need .........................................210
Ordering additional owner’s
literature .................................217
The Dispute Settlement
Board .......................................212
Utilizing the
Mediation/Arbitration
Program ...................................215D
Daytime running lamps
(see Lamps) ................................50
Dipstick
automatic transmission fluid .250
engine oil .................................228
Doors
lubricant specifications ..........259
Driving under special
conditions ..................182, 189, 192
sand .........................................191
snow and ice ...........................193
through water .................191, 195
E
Emergencies, roadside
jump-starting ..........................204
Emergency Flashers .................197
Emission control system ..........247
Engine ........................................262
cleaning ...................................220
coolant .....................................233
diesel ...........................................6
fail-safe coolant ......................237
idle speed control ...................231
lubrication
specifications ..................259, 262
refill capacities ........................256
service points ..........................226
starting after a collision .........197
Engine block heater .................171
Engine oil ..................................228
checking and adding ..............228
dipstick ....................................228
filter, specifications ........230, 255
recommendations ...................230
refill capacities ........................256
specifications ..................259, 262
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Index
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Power door locks ........................84
Power mirrors .............................67
Power point .................................64
Power steering ..........................174
fluid, checking and adding ....249
fluid, refill capacity ................256
fluid, specifications .........259, 262
Power Windows ...........................65
Preparing to drive your
vehicle ........................................175
R
Radio ......................................17, 21
Relays ........................................198
Remote entry system .................86
illuminated entry ......................89
locking/unlocking doors ...........84
Reverse sensing system ...........182
Roadside assistance ..................196
Roof rack .....................................83
S
Safety Belt Maintenance ..........116
Safety belts (see Safety
restraints) ..........................107–110
Safety defects, reporting ..........218
Safety restraints ................107–110
belt minder .............................112
extension assembly ................116
for adults .........................108–110
for children .....................121–122
lap belt ....................................111
safety belt maintenance .........116
warning light and chime ........112
Safety seats for children ..........124Seat belts
(see Safety restraints) .............107
Seats ............................................96
child safety seats ....................124
Servicing your vehicle ..............225
Setting the clock
AM/FM/In-dash 6 CD ................23
AM/FM/Tape/CD .......................19
Snowplowing .................................7
Spark plugs,
specifications .....................255, 262
Special notice
diesel-powered vehicles .............6
utility-type vehicles ....................7
Specification chart,
lubricants ...........................259, 262
Speed control ..............................70
Starting your
vehicle ........................168–169, 171
jump starting ..........................204
Steering wheel
controls ......................................73
tilting .........................................61
T
Temperature control
(see Climate control) .................47
Tilt steering wheel ......................61
Tires ...........................134–135, 140
alignment ................................153
care ..........................................152
changing ..........................140, 142
checking the pressure ............137
inspecting and inflating .........136
label .........................................151
replacing ..................................140
rotating ....................................154
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Index
272