FORD EXPLORER SPORT 2002 1.G Owners Manual

Checking and adding manual transmission fluid (if equipped)
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at the
bottom of the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottom of the opening.
5. Install and tighten the fill plug
securely.
Use only fluid that meets Ford specifications. Refer toLubricant
Specificationsin this chapter.
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161

TRANSFER CASE FLUID
To check and add transfer case fluid
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Add only enough fluid through
the filler opening so that the fluid
level is at the bottom of the
opening.
Use only fluid that meets Ford
Motor Company specifications.
INFORMATION ABOUT UNIFORM TIRE QUALITY GRADING
New vehicles are fitted with tires
that have a rating on them called
Tire Quality Grades. The Quality
grades can be found where
applicable on the tire sidewall
between tread shoulder and
maximum section width. For
example:
•Treadwear 200 Traction AA Temperature A
These Tire Quality Grades are determined by standards that the United
States Department of Transportation has set.
Tire Quality Grades apply to new pneumatic tires for use on passenger
cars. They do not apply to deep tread, winter-type snow tires,
space-saver or temporary use spare tires, tires with nominal rim
diameters of 10 to 12 inches or limited production tires as defined in
Title 49 Code of Federal Regulations Part 575.104(c)(2).

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162

U.S. Department of Transportation-Tire quality grades:The U.S.
Department of Transportation requires Ford to give you the following
information about tire grades exactly as the government has written it.
Treadwear
The treadwear grade is a comparative rating based on the wear rate of
the tire when tested under controlled conditions on a specified
government test course. For example, a tire graded 150 would wear one
and one-half (1 1/2) times as well on the government course as a tire
graded 100. The relative performance of tires depends upon the actual
conditions of their use, however, and may depart significantly from the
norm due to variations in driving habits, service practices, and
differences in road characteristics and climates.
Traction AA A B C
The traction grades, from highest to lowest are AA, A, B, and C. The
grades represent the tire’s ability to stop on wet pavement as measured
under controlled conditions on specified government test surfaces of
asphalt and concrete. A tire marked C may have poor traction
performance.
The traction grade assigned to this tire is based on
straight-ahead braking traction tests, and does not include
acceleration, cornering, hydroplaning or peak traction characteristics.
Temperature A B C
The temperature grades are A (the highest), B and C, representing the
tire’s resistance to the generation of heat and its ability to dissipate heat
when tested under controlled conditions on a specified indoor laboratory
test wheel. Sustained high temperature can cause the material of the tire
to degenerate and reduce tire life, and excessive temperature can lead to
sudden tire failure. The grade C corresponds to a level of performance
which all passenger car tires must meet under the Federal Motor Vehicle
Safety Standard No. 109. Grades B and A represent higher levels of
performance on the laboratory test wheel than the minimum required by
law.
The temperature grade for this tire is established for a tire that
is properly inflated and not overloaded. Excessive speed,
underinflation, or excessive loading, either separately or in
combination, can cause heat buildup and possible tire failure.
Maintenance and Specifications
163

SERVICING YOUR TIRES
Checking the tire pressure
•Use an accurate tire gauge.
•Check the pressure when the tires are cold, after the vehicle has been
parked for at least one hour or has been driven less than 5 km (3
miles).
•Adjust tire pressure to recommended specifications found on the
Certifications Label.
Improperly inflated tires can affect vehicle handling and can fail
suddenly, possibly resulting in loss of vehicle control.
Tire rotation
•Four tire rotation
To make sure your tires wear
evenly, rotate them as indicated in
theScheduled Maintenance Guide.
If your tires wear unevenly, have
them checked.
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164

•Five tire rotation
To make sure your tires wear
evenly, rotate them as indicated in
theScheduled Maintenance Guide.
If your tires wear unevenly, have
them checked.
Replacing tires
Replace the tires when the wear
band is visible. Due to exposure to
the elements and exhaust you
should replace the spare tire when
you replace the other tires.
Never mix radial bias-belted tires, or bias-type tires. Use only the
tire sizes that are listed on the Certification Label. Make sure
that all tires are the same size, speed rating, and load carrying
capacity. Use only the tire combinations recommended on the label. If
you do not follow these precautions, your vehicle handling may be
effected which can lead to loss of vehicle control, vehicle rollover
and/or personal injury.
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165

Make sure that all replacement tires are of the same size, type,
load-carrying capacity and tread design as originally offered by
Ford.
Do not replace your tires with“high performance”tires or larger
size tires.
Failure to follow these precautions, your vehicle handling may be
adversely effected which can lead to loss of vehicle control,
vehicle rollover and/or personal injury.
Tires that are larger or smaller than your vehicle’s original tires may
affect the accuracy of your speedometer.
SNOW TIRES AND TRACTION DEVICES
Snow tires must be the same size and grade as the original tires.
Your tires have all-weather treads to provide traction in the rain and
snow. In some climate, using snow tires or traction devices may be
necessary. For Motor Company offers tire cables as a Ford approved
accessory and recommends use of these or SAE class“S”cables. See
your dealer for more information.
Follow these guidelines:
•Do not use tire cables or chains with P255/70R16 size tires.
•Cables or chains should only be used on the rear wheels.
•If you need to use chains, it is recommended that steel wheels (of the
same size and specification) be used, as chains may chip aluminum
wheels.
•Install cables or chains securely, verifying that they do not touch any
wiring, brake lines or fuel lines.
•Avoid overloading your vehicle.
•Do not use cables or chains on dry roads.
•Do not exceed 48 km/h (30 mph).
•Drive cautiously.
Remove the cables or chains when they are no longer needed.
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166

MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine
Air filter element FA-1658
Fuel filter FG-1036
Battery BXT-65-650
Oil filter FL-820S
PCV valve EV-243
Spark plugs* AGSF-22PP
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication
Capacity
Brake and
clutch fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-30 Super
Premium Motor
OilAll 4.7L (5.0
quarts)
Fuel tank N/A All 63.6 L (16.8
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Transmission
fluid
1Motorcraft
MERCONAT F4-speed manual 2.6L (5.6 pints)8
Motorcraft
MERCONV
AT F5R55E
Automatic (4x2)9.5L (10.0
quarts)2
5R55E
Automatic (4x4)9.8L (10.3
quarts)2
Maintenance and Specifications
167

Fluid Ford Part
NameApplication
Capacity
Transfer case Motorcraft
MERCONAT F4WD 1.2L (1.3
quarts)
3
Engine coolant4Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.0L SOHC V6
engine13.2L (14.0
quarts)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4 vehicles 1.7L (1.8
quarts)
Rear axle
lubricant
5Motorcraft SAE
80W-90
Premium Rear
Axle LubricantRefer to
Footnote 62.9-3.1L (5.5-5.8
pints)
Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantRefer to
Footnote 7
Windshield
washer fluidMotorcraft
Ultra-Clear
Windshield
Washer
ConcentrateAll 2.6L (2.7
quarts)
1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT MIX MERCONand
MERCONV. Refer to the scheduled maintenance guide to determine
the correct service interval.
2Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with an in-tank cooler. The amount
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168

of transmission fluid and fluid level should be set by the indication on
the dipstick’s normal operating range.
3Fill to bottom of filler plug hole.
4Add the coolant type originally equipped in your vehicle.
5Fill to 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of filler
plug hole.
6For vehicles equipped with a conventional rear axle, refer to your
scheduled maintenance guide for axle fluid change intervals.
7Vehicles equipped with Traction-Lok axle require synthetic rear axle
lubricant. Rear axles containing synthetic lubricant are lubricated for life.
These lubricants are not to be checked or changed unless a leak is
suspected or service is required. The axle lubricant should be changed
any time the axle has been submerged in water.
Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118–A for complete refill of
Traction-Lok axles.
8Service refill capacity for the manual transmission is determined by
filling the transmission to the bottom of the filler hole with the vehicle
on a level surface.
Maintenance and Specifications
169

LUBRICANT SPECIFICATIONS
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Body hinges,
latches, door
striker plates
and rotors, seat
tracks, fuel filler
door hinge and
spring, hood
latch, auxiliary
latch, seat
tracksMulti-Purpose
Grease
D0AZ-19584-AA
or
F5AZ-19G209-AAESB-M1C93-B or
ESR-M1C159-A
Hydraulic clutch
fluid and brake
fluidHigh
Performance
DOT 3 Motor
Vehicle Brake
FluidC6AZ-19542-ABESA-M6C25-A
and DOT 3
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or
XG-1-T or
XG-1-KESA-M1C75-B
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
Engine oilMotorcraft SAE
5W-30 Super
Premium Motor
OilXO-5W30-QSPWSS-M2C205-A
with API
Certification
Mark
Automatic
transmission
(5R55E)
1
Motorcraft
MERCONV
AT FXT-5-QM MERCONV
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170