FORD F750 2015 13.G User Guide

CALIFORNIA PROPOSITION 65
WARNING:Some constituents of engine exhaust, certain vehicle
components, certain fluids contained in vehicles and certain
products of component wear contain or emit chemicals known to the
State of California to cause cancer and birth defects or other
reproductive harm.
PERCHLORATE MATERIAL
Note:Certain components in your vehicle, such as airbag modules,
safety belt pretensioners, and remote control batteries, may contain
perchlorate material. Special handling may apply for service or vehicle
end of life disposal. See www.dtsc.ca.gov/hazardouswaste/perchlorate for
more information.
FORD CREDIT (U.S. ONLY)
Ford Credit offers a full range of financing and lease plans to help you
acquire your vehicle. If you have financed or leased your vehicle through
Ford Credit, thank you for your business.
For your convenience, we offer a number of ways to contact us, as well
as help manage your account.
Phone: 1-800-727-7000
For more information regarding Ford Credit, as well as access to
Account Manager, please go to www.fordcredit.com.
REPLACEMENT PARTS RECOMMENDATION
Your vehicle has been built to the highest standards using quality parts.
We recommend that you demand the use of genuine Ford and Motorcraft
parts whenever your vehicle requires scheduled maintenance or repair.
You can clearly identify genuine Ford and Motorcraft parts by looking for
the Ford, FoMoCo or Motorcraft branding on the parts or their
packaging.
Scheduled Maintenance and Mechanical Repairs
One of the best ways for you to make sure that your vehicle provides
years of service is to have it maintained in line with our
recommendations using parts that conform to the specifications detailed
in this owner’s manual. Genuine Ford and Motorcraft parts meet or
exceed these specifications.
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Collision Repairs
We hope that you never experience a collision, but accidents do happen.
Genuine Ford replacement collision parts meet our stringent
requirements for fit, finish, structural integrity, corrosion protection and
dent resistance. During vehicle development, we validate that these parts
deliver the intended level of protection as a whole system. A great way
to know for sure you are getting this level of protection is to use genuine
Ford replacement collision parts.
Warranty on Replacement Parts
Genuine Ford and Motorcraft replacement parts are the only
replacement parts that benefit from a Ford Warranty. Damage caused to
your vehicle as a result of the failure of non-Ford parts may not be
covered by the Ford Warranty. For additional information, see the terms
and conditions of the Ford Warranty.
SPECIAL NOTICES
New Vehicle Limited Warranty
For a detailed description of what is covered and what is not covered by
your vehicle’s New Vehicle Limited Warranty, see the warranty
information that is provided to you along with your owner’s manual.
Special Instructions
For your added safety, your vehicle is fitted with sophisticated electronic
controls.
MOBILE COMMUNICATIONS EQUIPMENT
Using mobile communications equipment is becoming increasingly
important in the conduct of business and personal affairs. However, you
must not compromise your own or others’ safety when using such
equipment. Mobile communications can enhance personal safety and
security when appropriately used, particularly in emergency situations.
Safety must be paramount when using mobile communications
equipment to avoid negating these benefits.
Mobile communication equipment includes, but is not limited to, cellular
phones, pagers, portable email devices, text messaging devices and
portable two-way radios.
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WARNING:Driving while distracted can result in loss of vehicle
control, crash and injury. We strongly recommend that you use
extreme caution when using any device that may take your focus off
the road. Your primary responsibility is the safe operation of your
vehicle. We recommend against the use of any handheld device while
driving and encourage the use of voice-operated systems when possible.
Make sure you are aware of all applicable local laws that may affect the
use of electronic devices while driving.
FEDERAL HIGHWAY ADMINISTRATION REGULATION
Regulations such as those issued by the Federal Highway Administration
or issued pursuant to the Occupational Safety and Health Act (OSHA),
and state and local laws and regulations may require additional
equipment for the way you intend to use the vehicle. It is the
responsibility of the registered owner to determine the applicability of
such laws and regulations to your intended use for the vehicle, and to
arrange for the installation of required equipment. Your dealer has
information about the availability of equipment which may be ordered for
your vehicle.
ENTERING, EXITING OR CLIMBING ON THIS VEHICLE
WARNING:Do not carry items while entering, exiting or
climbing. Make sure you keep a firm grip. Always FACE the
VEHICLE STEP and HANDLE SYSTEM while climbing up and down.
Do not climb behind the cab unless you have three point contact with a
step and handle system at all times.
You must be careful and deliberate to minimize the possibility of personal
injury from a slip and fall when entering, exiting or climbing on this
vehicle. Always use the steps and assist handles before climbing. Do not
skip any steps or assist handles. Use three point contact at all times with
at least two feet and one hand or two hands and one foot firmly placed
during all phases of entering, exiting or climbing. Always keep your shoe
soles and hands clean. Keep the steps and assist handles free of snow,
ice, oil, grease, substances or debris. Be sure to use extra care in bad
weather. Avoid wearing thick gloves. Always perform trailer hook-up
while standing on the ground.
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VEHICLE INSPECTION INFORMATION
To make sure your vehicle is ready to operate, conduct a pre-trip
inspection at the beginning of each work period. Follow the steps listed
in this section to verify a proper vehicle inspection procedure.
WARNING:Exercise great caution when working on a vehicle
equipped with an automatic fan clutch. The fan starts in motion
only after the engine coolant reaches a predetermined temperature or
the refrigerant pressure (if equipped with air conditioning) reaches a
predetermined setting. The fan starts at this point with no advance
warning. Never reach near, or permit objects to protrude into, the fan
blade radius while the engine is running as this could result in vehicle
damage, personal injury or death.
WARNING:Do not operate the vehicle if any suspension
conditions listed in the following charts are evident. Loss of
steering or suspension could result in property damage, personal injury
or death.
WARNING:If a wheel must be changed, obtain expert tire
service help. Mounting and un-mounting of tires should only be
performed by a qualified technician using necessary safety procedures
and equipment, otherwise the result could be property damage,
personal injury or death.
Note:Always make sure you apply the parking brake before starting the
engine.
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Engine compartment (with engine off)
Engine oilUse the dipstick to verify the oil level is in the
proper operating range. SeeEngine oil checkin
theMaintenancechapter.
Engine coolantLook through the plastic reservoir or the clear
sight glass on the reservoir (depending upon
vehicle equipment) and verify the coolant level is
within the proper operating range.Do not
remove the pressure cap until the coolant
has cooled.SeeEngine coolant checkin the
Maintenancechapter.
Power steering
fluidVerify that the fluid level is in the proper
operating range. SeePower steering fluid check
in theMaintenancechapter.
Brake fluidRemove the master cylinder caps and inspect the
fluid level. SeeBrake fluid checkin the
Maintenancechapter.
Clutch fluidRemove the cap and inspect the fluid level. See
Clutch fluid and linkagein theMaintenance
chapter.
Belts (fan,
alternator, water
pump and air
conditioning
compressor)Inspect for glazing, fraying or cracking. There
should be no more than 5-7 cracks per rib, per
inch (2.5 centimeters).
Fluid leaksInspect for signs of fluid puddles or dripping fluid
on the ground under the engine, or the underside
of the engine.
HVAC air inletInspect for debris that may have collected on the
HVAC air inlet grille or inside the exterior module
as this may reduce system performance.
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Engine starting (with parking brake applied)
Safety and
emergency
equipmentBefore entering the cab, verify that the vehicle is
equipped with spare electrical fuses (if used),
three red reflective triangles, a properly charged
and rated fire extinguisher and wheel chocks.
Walk around the vehicle and verify all steps and
grab handles, inside and out (as well as behind),
are tight and clean. Use extreme caution and a
three-point stance at all times.
Inspect door latches for proper closing, latching
and locking.
Starting the
engineSet the parking brake. If starting a vehicle with a
manual transmission, press the clutch and verify
the transmission is in neutral. If starting a vehicle
with an automatic transmission, make sure the
gearshift lever is in positionNorP(if equipped
with a park position).
Diesel engine:Turn the key to the on position.
Turn the key to start when the wait to start
indicator light in the instrument cluster turns off.
Gasoline engine:Turn the key to start, and
then release it as soon as the engine starts.
Engine oil
pressureVerify pressure builds to normal operating range.
Low air pressure
warning tone (if
equipped with an
air compressor)A tone indicating low air pressure should sound
immediately after the engine starts but before the
compressor has built-up pressure. The tone
should stop when the air pressure reaches 70 psi
(483 kPa) (or more). Let the air pressure build
to governed cutout pressure, which should occur
between 115–130 psi (793–896 kPa).
AcceleratorPress the accelerator and verify that it operates
smoothly, without any binding or irregular feel.
Release the pedal and verify the engine returns
to idle speed immediately.
VoltmeterCheck the gauge (diesel engine) or indicator light
(gasoline engine) to verify the alternator is
charging.
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Engine starting (with parking brake applied)
Steering linkage
free playInspect for excessive free play in the steering
linkages. The steering wheel should have less
than 2 inches (5 centimeters) of free play at its
rim.
Full power
hydraulic brake
inspectionPump the brake pedal several times with the
ignition in the off or run position. You can
momentarily hear the motor and pumps
replenishing the accumulators.
Parking brakeVerify the parking brake holds the vehicle by
gently trying to pull forward with the parking
brake applied.
Air brakesVerify operation using the following procedure.
Chock the wheels, if necessary. Push in the
parking brake and, on tractors, push in the
tractor parking brake knob:
1. Verify the air compressor or governor cutout
pressure is approximately 120 psi (827 kPa).
2. Turn off the engine, and then turn the key
back to the on position (without starting the
engine).
3. Without the brake pedal applied, note the air
pressure drop for one minute. It should be less
than 2 psi (14 kPa) for single vehicles and 3 psi
(21 kPa) for combination vehicles.
4. Press and hold the brake pedal with 90 psi
(621 kPa) or more. Make sure there is no more
than a 3–psi (21 kPa) per minute leak for single
vehicles and a 4–psi (28 kPa) per minute leak for
combination vehicles.
5. Pump the brake pedal to deplete the system of
air pressure. The warning light and tone should
turn on at 57 psi (393 kPa).
6. Pump the brake pedal and make sure the
parking brake and trailer parking brake knobs
pop out at 20 psi (138 kPa) or higher.
Automatic
transmission fluidVerify that the fluid level is in the proper
operating range. SeeTransmission fluid check
in theMaintenancechapter.
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Front of vehicle
LightsVerify:
•All exterior lights illuminate and are clean
•Headlights function on high and low beam
•Reflectors are clean, unbroken and of proper
color (red on rear, amber elsewhere)
•Running lights are clean and unbroken.
Steering gearInspect for any:
•Missing or loose fasteners
•Power steering fluid leaks
•Damage to power steering hoses.
Steering linkageVerify:
•Connecting links, arms and rods are not worn
or cracked
•Joints, sockets and boot seals are not worn or
loose
•Cotter keys, nuts and bolts are not loose or
missing.
Tow hooksInspect front and rear tow hooks for damage or
loose mounting. This is particularly important on
vehicles that use them frequently.
Front suspension
SpringsInspect for leaves that may be:
•Missing
•Broken
•Shifted
•In contact with (or nearly contacting) a tire,
rim, brake drum, frame or body component.
Note:Never apply grease to spring pads.
Spring mountsInspect the following for cracks, breaks, wear,
damage and tightness:
•Spring hangers
•Bolts
•Bushings
•Axle mounting bolts
•Nuts.
Shock absorbersInspect for any:
•Cracks
•Leaks
•Missing or broken bolts or bushings.
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Front brakes
HosesInspect for cracked, worn or frayed hoses.
Verify all couplings are secure.
Brake chambersVerify:
•There are no cracks or dents
•They are securely mounted.
Slack adjustersInspect for broken, loose or missing parts.
Note:The angle between the push rod and
adjuster arm should be approximately 90
degrees when the brakes are applied. When
pulled by hand, the push rod should not move
more than approximately 1 inch (2.5
centimeters).
DrumsVerify:
•There are no cracks, dents, holes, and no
loose or missing bolts
•The brake linings are not worn, dangerously
thin or contaminated by lubricant.
Front wheels
RimsInspect for damaged or bent rims. They should
not have welding repairs, and there should be no
rust trails, which indicate it is loose on the wheel.
Lug nutsVerify all lug nuts are present and not loose (look
for rust trails around the lug nuts). There should
be no cracks radiating from the lug bolt holes or
distortion of the bolt holes.
Hub oil sealsInspect wheel hub oil seal for leaks and, if sight
glass if present, verify the oil level is adequate.
Oil-lubricated
front wheel
bearingsInspect for proper lubrication level if the hubcap
has a transparent window. If the hubcap does not
have a transparent window, remove the rubber
fill-plug and inspect for proper level.
Fuel area
Fuel tank(s)Verify:
•Tank(s) and cap(s) are secure
•There is no damage to the tank(s).
LeaksInspect for leaks from the tank(s).
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Diesel Exhaust Fluid (DEF) area
DEF tanksVerify:
•Tanks and caps are secure
•There is no damage to the tanks.
LeaksInspect for leaks from the tanks.
Underbody
DriveshaftVerify:
•The driveshaft is not bent or cracked
•All driveshaft couplings are secure.
Exhaust systemVerify:
•The visible outside parts are securely mounted
•There are no cracks, holes or severe dents.
FrameInspect for cracks or bends in longitudinal frame
members.
Verify there are no loose, cracked, bent, broken
or missing crossmembers or crossmember
fasteners.
Rear of vehicle
Air hoses and
electrical linesVerify there are no cuts, cracks, chafing or wear
on the air hoses and electrical line insulation.
Listen for audible air leaks.
Verify air and electrical lines are not tangled,
crimped or pinched or being dragged against any
truck parts. None of the air or electrical line
should be spliced or taped.
Inspect for corrosion on pins and in electrical
sockets to verify continuity and reduced heat
build-up potential.
Deck plateVerify the deck plate is clean, bolted securely to
the frame and is clear of loose objects.
Turns signals,
brake lights and
flashersVerify:
•Both brake lights illuminate when the pedal is
applied
•Each signal flashes
•Four-way flashers work properly.
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