wheel FORD FIESTA 2007 Workshop Manual

21 1 -04-5 Steering Column 2 I I -04-5
REMOVAL AND INSTALLATION
Steering Column(l3 542 0)
Removal Disconnect the electrical connector.
1. Remove the driver air-bag module.
For additional information, refer to: Driver
Air Bag Module (501-20 Supplemental
Restraint System, Removal and
Installation).
2. Remove the instrument panel lower panel.
1. Remove the lower retaining screws.
2. Remove the upper retaining screws from the
stowage compartment.
3. Release the clip.
3. Detach the audio control switch from the
steering column lower shroud (if equipped).
Using a thin bladed screwdriver, release the
locking tang.
4. Remove the audio control switch (if
equipped).
5. N0TE:Turn the steering wheel to gain access
to the steering column upper shroud
retaining clips.
Detach the steering column upper shroud
from the steering column lower shroud (steering wheel shown removed for clarity).
1 . Using a thin bladed screwdriver, release the
two clips, (one each side).
2. Detach the shroud.
6. Remove the steering column lower shroud
(steering wheel shown removed for clarity).
1. Remove the retaining screws.
2006.0 Fiesta 1212006 GI 05654en
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2 1 1 -04-6 Steering Column 21 1 -04-6
REMOVAL AND INSTALLATION
2. Release the steering column locking lever. Depress the locking tangs.
1--
7. N0TE:Make sure that the road wheels are in 10. Disconnect the passive anti-theft system
the straight ahead position.
(PATS) transceiver, windshield
Centralize the steering and lock it in position. wiperlwasher
switch and clockspring
electrical connectors.
Depress the locking tangs.
8. Detach the steering column shaft from the
steering gear pinion.
Discard the retaining bolt. 11. Remove the steering column.
Discard the retaining nuts.
9. Disconnect the ignition switch and turn
signal electrical connectors.
Installation
1. WARNINGS:
2006.0 Fiesta 1212006 GI 05654en
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2 1 1 -04-8 Steering Column 2 1 1 -04-8
DISASSEMBLY AND ASSEMBLY
Steering Column(l3 543 4)
Disassembly 2. Release the locking tangs. (:
All vehicles
1. Remove the steering wheel.
4. Remove the ignition switch.
Release the locking tangs.
3. Remove the clockspring.
1. Remove the retaining screw.
*' ACAUTION:M~~~ sure the clockspring is
not allowed to rotate. Secure in the central
position with a piece of suitable tape.
Remove the multifunction switches.
1. Depress the locking tangs.
2. Lift the switches upwards.
5. Remove the passive anti-theft system (PATS)
transceiver.
1
TIE0000392
Release the locking tangs.
Left-hand drive vehicles
6. Remove the ignition lock cylinder.
1. Insert and turn the ignition key to position 1.
2006.0 Fiesta 12/2006 G91978en
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21 1-05-2 Steering Column Switches 21 1-05-2
REMOVAL AND INSTALLATION
Ignition Switch(36 424 0)
Removal 2. Detach the shroud.
I. Disconnect the battery ground cable. For
additional information, refer to
Section
414-01 [Battery, Mounting and
Cables].
2. Detach the audio control switch from the
steering column lower shroud (if equipped).
Using a thin bladed screwdriver, release the
locking tang.
3. Remove the audio control switch (if
equipped).
Disconnect the electrical connector.
.. N0TE:Turn the steering wheel to access the
steering column upper shroud retaining
clips.
Detach the steering column upper shroud
from the steering column lower shroud (steering wheel shown removed for clarity).
5. Remove the steering column lower shroud
(steering wheel shown removed for clarity).
1. Release the steering column locking lever.
2. Remove the retaining screws.
6. Disconnect the ignition switch electrical
connector.
1. Using a thin bladed screwdriver, release the 7m Remove the ignition two clips (one each side).
2006.0 Fiesta 1212006 GI 05656en
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303-00-1 Engine System = General Information 303-00-1
SECTION 303-00 Engine System . General lnformation
VEHICLE APPLICATION:2006.0 Fiesta
CONTENTS PAGE
DESCRIPTION AND
OPERATION
Engine
........................................................................\
......................................................... 303-00-3
Engineltransmission combinations ........................................................................\
........ 303-00-3
DIAGNOSIS AND TESTING
........................................................................\
.......................................................... Engine
. Engine Oil Leaks ........................................................................\
........................................
Ultraviolet (UV) Testing ........................................................................\
...............................
Measure the compression pressure ........................................................................\
...........
.............. Measure the compression pressure (Engine . 1.4L Duratorq-TDCi (DV) Diesel)
Measure the compression pressure (Engine
. 1.6L Duratorq-TDCi (DV) Diesel) ..............
Measure the compression pressure (Engine . 1.25L Duratec-I 6V (Sigma)/l.4L Duratec-I 6V
........................................................................\
......... (Sigma)ll . 6L Duratec-I 6V (Sigma))
Measure the compression pressure (Engine
. 1.3L Duratec-8V (Rocam)) ........................
Measure the compression pressure (Engine . 2.OL Duratec-HE (M14)) .............................
. Measure the oil pressure (Engine 1.4L Duratorq-TDCi (DV) Diesel) ...............................
Measure the oil pressure (Engine . 1.6L Duratorq-TDCi (DV) Diesel) ...............................
Measure the oil pressure (Engine . 1.25L Duratec-1 6V (Sigma)/l.4L Duratec-1 6V
........................................................................\
......... (Sigma)/l . 6L Duratec-1 6V (Sigma))
. Measure the oil pressure (Engine 1.3L Duratec-8V (Rocam)) .........................................
. Measure the oil pressure (Engine 2.OL Duratec-HE (M14)) ...............................................
Valve train analysis . static (engine off) ........................................................................\
......
GENERAL PROCEDURES
Camshaft Bearing Journal Diameter
........................................................................\
..........
Camshaft Bearing Journal Clearance ........................................................................\
.........
Camshaft End Play ........................................................................\
.....................................
Camshaft Surface Inspection ........................................................................\
.....................
........................................................................\
...................................... Camshaft Lobe Lift
Crankshaft Main Bearing Journal Diameter
........................................................................\

Crankshaft End Play ........................................................................\
...................................
Cylinder Bore Taper ........................................................................\
....................................
Piston Inspection ........................................................................\
........................................
Piston Pin to Bore Diameter ........................................................................\
.......................
Piston Diameter ........................................................................\
..........................................
Piston Ring End .Gap ........................................................................\
...................................
............................................ ................................... Piston Ring-to-Groove Clearance ......
Piston Pin Diameter ........................................................................\
.....................................
Connecting Rod Large End Bore ........................................................................\
................
Valve Stem Diameter ........................................................................\
..................................
Flywheel Inspection ........................................................................\
....................................
............................................... Flywheel Inspection - Vehicles With: Dual Mass Flywheel
Cylinder Head Distortion ........................................................................\
.............................
Cylinder Block Distortion ........................................................................\
.............................
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303-0048 Engine System - General Information 303-00-48
GENERAL PROCEDURES
Flywheel Inspection
1. Inspect the flywheel. If there is evidence of
the following, install a new flywheel.
1. Cracks.
2. Worn ring gear teeth.
3. Chipped or cracked ring gear teeth.
2006.0 Fiesta la2006 GI 7637en
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303-0049 Engine System - General Information 303-00-49
GENERAL PROCEDURES
Flywheel lnspection - Vehicles With: Dual Mass Flywheel
1. lnspection details for the dual mass flywheel
are contained in the Diagnosis and Testing
procedure.For additional information, refer
to: (308-00 Manual
Transmission/Transaxle
and Clutch - General Information)
Manual Transmission and Clutch
- Vehicles
With: MT-75 (Diagnosis and Testing),
Manual Transaxle and Clutch
vehicles With:
VXT-75 (Diagnosis and Testing),
Manual Transmission and Clutch
- Vehicles
With: MT82 (Diagnosis and Testing).
2006.0 Fiesta 1212006 G272661 en
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Engine - I .25L Duratec-1 6V (Sigma)llI4L
Duratec-1 6V (Sigma)ll .6L Duratec-I 6V (Sigma)
SPECIFICATIONS
1 Description I Nm I Ib-ft I Ib-in I
I Camshaft pulley retaining bolt I 60 I 44 I - I
Timing belt tensioner two bolts fixing
Timing belt tensioner central bolt fixing
Crankshaft position (CKP) sensor bracket to
cylinder block retaining bolts
I Crankshaft rear oil seal carrier retaining bolts I 9 1 - I 80 I
20
25
I Cylinder block blanking plug I 20 I 15 1 - I
I Crankshaft pulley retaining bolt I a) I - I - I
15
18
I Engine coolant temperature (ECT) sensor I 18 I 13 I - I
-
-
I Exhaust manifold studs I 10 I - I 89 I
Positive crankcase ventilation (PCV) cover retaining
1 bolts Fuel
rail to intake manifold
Knock sensor (KS) retaining bolt
I Thermostat housing retaining bolts I 9 I - 1 80 I
I Flywheel to crankshaft retaining bolts I a) I - I - I
15
20
I Selector lever cable bracket to transaxle I 20 I 15 I I
11
15
Transaxle retaining bolts
Torque converter retaining nuts
I Intermediate shaft center bearing cap retaining nuts 1 25 I 18 I - I
-
-
I Ground cable to cylinder head retaining bolt I 18 I 13 I - I
47
27
Suspension strut and spring assembly top mount
retaining nuts
I a) Refer to procedure in this section.
35
20
2006.0 Fiesta 1212006 GI 54208en
-
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-68 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303-01 A-68
IN-VEHICLE REPAIR
Crankshaft Rear Seal(21 468 4)
Discard the crankshaft rear oil seal carrier.
Removal
Special Tool(s) Discard the bolts.
Vehicles with manual transaxle
21168
21 540
1. Remove the clutch disc and pressure plate.
For additional information, refer to: Clutch
Disc and Pressure Plate (308-01 Clutch,
Removal and lnstallation).
2. Using the special tool, remove the flywheel.
Discard the bolts. Locking
Tool, Flywheel
303-393 (21 -1 68)
Gauge, Bolt Angle
303- 1 74 (2 1 -540)
Installation
All vehicles
4. Remove the crankshaft rear oil seal carrier.
All vehicles
1. Clean the crankshaft journal.
2. N0TE:lnstall a new crankshaft rear oil seal
carrier.
N0TE:A new crankshaft rear oil seal carrier is
supplied with an alignment sleeve which must be
removed following installation.
Vehicles with automatic transaxle N0TE:Do not lubricate the oil seal or crankshaft
3. Using the special tool, remove the flexplate. journal.
2006.0 Fiesta 1212006 GI 83743en
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Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-69 Duratec-1 6V (Sigma)/l .6L Duratec-I 6V
(Sigma)
303-01 A-69
IN-VEHICLE REPAIR
Install the crankshaft rear oil seal carrier. 4. Install the clutch disc and pressure plate.
For additional information, refer to: Clutch
Disc and Pressure Plate (308-01 Clutch,
Removal and Installation).
Vehicles with automatic transaxle
5. N0TE:Position of location stud for the
flexplate.
NOTE:
l nstall new flexplate retaining bolts.
Using the special tool, install the flexplate.
Tighten the bolts in the sequence shown in
two stages:
Vehicles with manual transaxle Stage 1: 30 Nm.
Stage 2: 80 degrees. - 3. N0TE:Position of location stud for the -
flywheel.
N0TE:lnstall new flywheel retaining bolts.
Using the special tool, install the flywheel.
Tighten the bolts in the sequence shown in
two stages:
Stage 1: 30
Nm.
Stage 2: 80 degrees.
1
6. Remove the special tool.
2006.0 Fiesta 1212006 GI 83743en
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