wheel FORD FIESTA 2007 Workshop Manual

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-I 24 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma)
303-01 A-1 24
INSTALLATION
Attach the right-hand halfshaft and the Install the heat shield.
intermediate shaft to the transaxle.
13. CAUTIONS:
Asupport the halfshaft. The inner joint
must not be bent more than
18 degrees.
The outer joint must not be bent more than
45 degrees.
ADO not damage the halfshaft oil seal.
A~ake sure the snap ring is correctly
seated.
N0TE:lnstall a new snap ring.
Attach the left-hand halfshaft to the
transaxle.
14. Attach the lower arm to the wheel knuckle
on both sides (right-hand side shown).
15. Using the special tool, connect the coolant
hose to the distribution pipe
16. Using the special tool, connect the coolant
hose to the radiator.
2006.0 Fiesta 1212006 Gll3164en
procarmanuals.com

Engine - I .25L Duratec-1 6V (Sigma)ll.4L
303-01 A-1 32 Duratec-1 6V (Sigma)ll .6L
Duratec-1 6V (Sigma) 303-01 A-1 32
INSTALLATION
64. Attach the coolant expansion tank to the
67. Attach the power steering fluid reservoir to
bracket. the bracket.
1'
65. Using the special tool, connect the degas
68. Tighten the strut and spring assembly top
hose to the cylinder head.
mount nuts on both sides.
66. Attach the fuel line and the degas line to
69. Connect the powertrain control module
the intake manifold.
(PCM) electrical connector.
Install the cable tie. For additional information, refer to:
Powertrain Control Module (PCM)
- 1.25L
Duratec-1 6V (Sigma)ll.4L Duratec-1 6V
(Sigma)ll .6L Duratec-1 6V (Sigma) (303-14
Electronic Engine Controls, Removal and
Installation).
70. Install the air cleaner.
For additional information, refer to: Air
Cleaner
- 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma) (303-12 Intake Air Distribution
and Filtering, Removal and Installation).
71. Install the front wheels and tires.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires,
c,
Removal and Installation). (\,
2006.0 Fiesta 121zo06 GII 31 64en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)llI4L
303-01A-I36 Duratec-1 6V (Sigma)/l .6L Duratec-1 6V (Sigma) 303=01A=136
INSTALLATION
Install the engine rear mount center retaining
nut. Attach
the right-hand halfshaft and the
intermediate shaft to the transaxle.
f
12. Install the engine support insulator. 14. CAUTIONS:
13. CAUTIONS:
Asupport the halfshaft. The inner joint
must not be bent more than
18 degrees.
The outer joint must not be bent more than
45 degrees.
ADO not damage the halfshaft seal.
N0TE:lnstall a new center bearing cap and
locknuts.
ASupport the halfshaft. The inner joint
must not be bent more than
18 degrees.
The outer joint must not be bent more than
45 degrees.
ADO not damage the halfshaft seal.
A~ake sure the snap ring is correctly
seated.
N0TE:lnstall a new snap ring. c
Attach the left-hand halfshaft to the
transaxle.
15. Attach the lower arm to the wheel knuckle
on both sides (right-hand side shown).
2006.0 Fiesta lu2006 G380459en
procarmanuals.com

Engine - 1.25L Duratec-1 6V (Sigma)ll.4L
303-01 A-1 45 Duratec-1 6V (Sigma)ll .6L
Duratec-1 6V (Sigma) 303-01 A-1 45
INSTALLATION
67. Connect the fuel supply line quick release
70. Tighten the strut and spring assembly top
coupling. mount nuts on both sides.
(: , For additional information, refer to: Quick
Release Coupling (310-00 Fuel System
-
General Information, General Procedures).
68. Connect the fuel return line quick release
coupling.
For additional information, refer to: Quick
Release Coupling (310-00 Fuel System
-
General Information, General Procedures).
69. Attach the fuel line and the degas line to
the intake manifold.
Install the cable tie.
71. Connect the powertrain control module
(PCM) electrical connector.
For additional information, refer to:
Powertrain Control Module (PCM)
- 1.25L
Duratec-1 6V (Sigma)llm4L Duratec-1 6V
(Sigma)ll.GL Duratec-1 6V (Sigma) (303-14
Electronic Engine Controls, Removal and
Installation).
72, Install the air cleaner.
For additional information, refer to: Air
Cleaner
- 1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll.GL Duratec-1 6V
(Sigma) (303-1 2 Intake Air Distribution
and Filtering, Removal and Installation).
73. Install the front wheels and tires.
For additional information, refer to: Wheel
and Tire (204-04 Wheels and Tires,
Removal and lnstallation).
74. Fill the engine cooling system.
For additional information, refer to: Cooling
System Draining, Filling and Bleeding
-
1.25L Duratec-1 6V (Sigma)ll.4L
Duratec-1 6V (Sigma)ll .6L Duratec-1 6V
(Sigma)ll.3L DuratecdV (Rocam)
(303-03A, General Procedures).
75. Check the transmission fluid level and top
up with clean automatic transmission fluid
if necessary.
For additional information, refer to:
Transmission Fluid Level Check (307-01
Automatic
Transmission/Transaxle -
Vehicles With: 4-Speed Automatic
Transmission
(AW81-40), General
Procedures).
--
2006.0 Fiesta 1212006 G380459en
procarmanuals.com

,303-01 B-6 Engine - 2.OL Duratec-HE (M14) 303-01 B-6
SPECIFICATIONS
I Description I Nm' I Ib-ft I Ib-in I
Evaporative emission (EVAP) valve retaining
bracket retaining nut and bolt
Valve cover retaining bolts
I 10 I - I 89 I
Cylinder block blanking plug
Coolant pump pulley retaining bolts
Coolant pump retaining bolts
Oil level indicator and oil level indicator tube upper
retaining bolt
Oil level indicator and oil level indicator tube lower
retaining bolt 20
25
10
Oil pressure switch I 15 I 11 I - I
I Oil pan retaining bolts
15
18
-
-
-
89
I Crankshaft rear seal carrier retaining bolts I 10 I - I 89 I
Oil drain plug
Oil cooler to oil filter adaptor retaining bolt
I Flywheel retaining bolts I a) I - I - I
28
34
I Knock sensor retaining bolt I 20 I 15 I - I
Oil filter adaptor retaining bolts
Positive crankcase ventilation housing retaining
bolts
I Thermostat housing retaining bolts I 10 I - I 89 I
21
25
I Oil pump retaining bolts I a) I - I - I
-
-
25
10
I Oil pump sprocket retaining bolt I 25 I 18 I - I
18
-
-
89
Oil pump chain guide retaining bolts
Oil pump chain tensioner retaining bolt
I Crankshaft position sensor retaining bolts I 7 I - I 62 I
Timing chain guide retaining bolts
Timing chain tensioner retaining bolts
I Accessory drive belt idler pulley retaining bolt I 25 I 18 I - I
10
10
I Intake manifold retaining bolts I 18 I 13 I - I
10
10
I Transaxle left-hand retaining bolts I 44 I 32 I - I
-
-
I Transaxle right-hand retaining bolts I 44 I 32 I - I
89
89
-
-
89
89
Transaxle lower retaining bolts
Halfshaft center bearing carrier retaining bolts
I Lower arm ball joint retaining bolt I 48 I 35 I - I
Intermediate shaft bearing cap retaining nuts
2006.0 Fiesta 1212006 G451278en
40
48
25 30
35 -
-
18 -
procarmanuals.com

303101 B-9 Engine - 2.OL Duratec-HE (M14) 303-01 B-9
DESCRIPTION AND OPERATION
The complete engine is made of cast aluminum
which, when combined with the plastic intake
manifold, gives a very light unit.
2.OL Duratec-HE (M14) engine
Emission standard
N0TE:Due to the fine tolerance in the bearing
clearances and bearing shells, no service
operations whatsoever are permitted on the crank
assembly. In the event of damage, the complete
cylinder block and crank assembly must be
changed. European
Emissions Standard Stage
IV (Stage II I, depending
on country)
Further design features include a ladder frame
incorporating the main bearing caps which support
the crankshaft in the cylinder block, and the
deep-drawn side walls of the cylinder block which
reduce engine vibration.
The camshafts are driven by a pinned link chain
which runs very quietly and is also
maintenance-free.
Cvlinder head
Item Description
1
2
The engine management for the 2.OL Duratec-HE
(M14) is provided by a Visteon system.
Item Description
Exhaust camshaft
Camshaft bearing cap
', This engine management systems controls the ' , sequential multipoint fuel injection (SFI) and the
I 1 (Enngine code I
3
4
wl~n~ine serial number I
Cam to identify cylinder No. 1
Intake camshaft
ele~tronically controlled coolant-cooled exhaust The design and the valve arrangement in the gas recirculation (EGR) valve.
cylinder head is similar to the head of the Zetec-SE
engines.
Enaine codes
5
The engine code and the engine serial number are
stamped on the right-hand side of the cylinder block
on the flywheel side of the engine. Camshaft sprockets
Cvlinder
head gasket
Item Description
I 1 I Cylinder head gasket I
1 2 1 Locating dowels 1
A four-layer laminated steel cylinder head gasket
is used.
The cylinder head gasket and cylinder head are
located with two locating dowels.
2006.0 Fiesta 1212006 G461395en
procarmanuals.com

303-01 B-56 Engine - 2.OL Duratec-HE (M14) 303-01 B-56
IN-VEHICLE
REPAIR
Crankshaft Rear Seal(21 468 4)
Special Tool(s) Install the drain plug.
Materials Name
S~ecification
1 Cleaner I WSK-M2G342-A I
5. Remove the oil level indicator tube lower
retaining bolt.
- -
d 21 135
4 21 179
I Silicone Sealant I WSE-M4G323-A4 I
Locking Tool, Flywheel
303-254 (2 1 -1 35)
Separator, Oil Pan
303-428 (21 -1
79)
Removal
1. Remove the oil level indicator and oil level
indicator tube upper retaining bolt.
2. Remove the clutch disc and pressure plate.
For additional information, refer to: Clutch
Disc and Pressure Plate
(308-01 Clutch,
Removal and Installation).
3. Drain the engine.
Allow the oil to drain into a suitable container.
4. N0TE:lnspect the oil pan drain plug seal for
damage. Install a new drain plug and seal
if
required.
6. Using the special tool, lock the flywheel in
position.
7. Remove the flywheel.
2006.0 Fiesta 1212006 G451307en
procarmanuals.com

303-01 B-58 Engine - 2.OL Duratec-HE (M14) 303-01 B-58
IN-VEHICLE REPAIR
Discard the installation sleeve. Install the oil pan.
2. Clean the mating faces oft he cylinder blocks 6. Install the engine front cover lower retaining the oil pan and the engine front cover with
bolts.
cleaner.
3. Apply a 3 mm bead of sealant to the oil pan.
7. Tighten the oil pan retaining bolts in the
sequence shown.
4. N0TE:lnstall the oil pan within 10 minutes
of applying the silicone sealant and tighten
the retaining bolts within
a further 5 minutes.
Apply a
3 mm bead of sealant to the oil pan.
5. N0TE:Do not tighten the retaining bolts at
this stage.
8. N0TE:lnstall new flywheel retaining bolts.
N0TE:Do not tighten the flywheel retaining bolts
at this stage.
2006.0 Fiesta 1212006 G451307en
procarmanuals.com

303-01 B-59 Engine - 2.OL Duratec-HE (M14) 303-01 B-59
IN-VEHICLE REPAIR
Install the flywheel. 12. Install the oil level indicator tube lower
retaining bolt.
9. Using the special tool, lock the flywheel in
position. 13.
Install the clutch disc and pressure plate.
10. Tighten the flywheel retaining bolts. For
additional information, refer to: Clutch
Disc and Pressure Plate (308-01 Clutch,
Removal and installation).
14. Install the oil level indicator and oil level
indicator tube upper retaining bolt.
Tighten the bolts in the sequence shown in
three stages.
Stage I: 50 Nm.
Stage2: 80 Nm.
Stage 3: 112 Nm. 15. Fill the engine with engine oil.
11. Remove the special tool. For
additional information, refer to:
Specifications
(303-01 Engine - 2.OL
Duratec-HE (M14), Specifications).
2006.0 Fiesta 1212006 G451307en
procarmanuals.com

303-01 B-79 Engine - 2.OL Duratec-HE (M14) 303-01 B-79
REMOVAL
34. Detach the powertrain control module 37. CAUTIONS:
(PCM) support bracket from the side
i member. A~he inner CV joint must not be bent
more than
23 degrees. The outer CV joint
35m ACAUTION:P~~~~~~ the ball joint seal
using
a soft cloth to prevent damage.
Detach the lower arm ball joint from the
wheel knuckle on both sides.
Remove the heat shield.
must not be bent more than 45 degrees.
A~ake sure the halfshaft seal is not
damaged.
Aplug the transaxle to prevent oil loss or
dirt ingress.
Remove the halfshaft and intermediate shaft
assembly.
Allow the oil to drain into a suitable container.
38. CAUTIONS:
Asupport the halfshaft. The inner joint
must not be bent more than
I8 degrees.
The outer joint must not be bent more than
45 degrees.
ADO not damage the halfshaft seal.
N0TE:Plug the transaxle to prevent oil loss or dirt
ingress.
36. Remove the intermediate shaft center
bearing cap. Remove
the left-hand halfshaft.
Discard the bearing cap and retaining nuts.
Remove the intermediate shaft center
bearing heat shield (if equipped).
2006.0 Fiesta 1212006 G451290en
procarmanuals.com