power steering FORD FLEX 2012 1.G User Guide

Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
41 G8VA relay TT park lamp
42 G8VA relay TT stop/turn lamp (left)
43 G8VA relay TT stop/turn lamp (right)
44 G8VA relay Backup lamps relay
45 — Not used
46 15A** Vehicle power 2, Vehicle power 3
47 20A** Vehicle power 1 – PCM power
48 15A** Vehicle power – coils on plugs
49 10A** Heated mirrors
50 HC micro relay Blower motor
51 HC micro relay Rear wiper
52 HC micro relay Starter
53 HC micro relay 3rd row power seats
54 — Not used
55 HC micro relay Front wiper relay
56 HC micro relay Rear window defroster
57 — Not used
58 — Not used
59 HC micro relay Auxiliary blower motor
60 HC micro relay TT battery charge
61 — Not used
62 G8VA relay Refrigerator
63 — Not used
64 HC micro relay PCM
65 G8VA relay A/C clutch
66 G8VA relay Fuel pump
* Cartridge Fuses ** Mini Fuses
CHANGING THE TIRES
If you get a flat tire while driving, do not apply the brake heavily.
Instead, gradually decrease your speed. Hold the steering wheel firmly
and slowly move to a safe place on the side of the road.
Roadside Emergencies
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IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
3.5L V6 engine
1. Power steering fluid reservoir
2. Engine coolant reservoir
3. Brake fluid reservoir
4. Battery
5. Power distribution box
6. Air filter assembly
7. Automatic transmission fluid dipstick
8. Engine oil dipstick
9. Engine oil filler cap
10. Windshield washer fluid reservoir
Maintenance and Specifications
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What you should know about fail-safe cooling
If the engine coolant supply is depleted, this feature allows the vehicle to
be driven temporarily before incremental component damage is incurred.
The “fail-safe” distance depends on ambient temperatures, vehicle load
and terrain.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature gauge will move to the red (hot)
area.
•The coolant temperature warning light
will illuminate.
•The service engine soon
indicator will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Maintenance and Specifications
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WARNING:Fail-safe mode is for use during emergencies only.
Operate the vehicle in fail-safe mode only as long as necessary to
bring the vehicle to rest in a safe location and seek immediate repairs.
When in fail-safe mode, the vehicle will have limited power, will not be
able to maintain high-speed operation, and may completely shut down
without warning, potentially losing engine power, power steering assist,
and power brake assist, which may increase the possibility of a crash
resulting in serious injury.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
5. Re-start the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
FUEL FILTER
Your vehicle is equipped with a lifetime fuel filter that is integrated with
the fuel tank. Regular maintenance or replacement is not needed.
WHAT YOU SHOULD KNOW ABOUT AUTOMOTIVE FUELS
Important safety precautions
WARNING:Do not overfill the fuel tank. The pressure in an
overfilled tank may cause leakage and lead to fuel spray and fire.
WARNING:The fuel system may be under pressure. If you hear
a hissing sound near the fuel filler door, do not refuel until the
sound stops. Otherwise, fuel may spray out, which could cause serious
personal injury.
WARNING:Automotive fuels can cause serious injury or death
if misused or mishandled.
WARNING:Gasoline may contain benzene, which is a
cancer-causing agent.
Maintenance and Specifications
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The OBD-II system is designed to check the emission control system
during normal driving. A complete check may take several days. If the
vehicle is not ready for I/M testing, the following driving cycle consisting
of mixed city and highway driving may be performed:
15 minutes of steady driving on an expressway/highway followed by
20 minutes of stop-and-go driving with at least four 30-second idle
periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete. If
the vehicle is still not ready for I/M testing, the above driving cycle will
have to be repeated.
POWER STEERING FLUID (EXCEPT ECOBOOST™ ENGINE)
Refer toscheduled maintenance information.
1. Start the engine and let it run
until it reaches normal operating
temperature (the engine coolant
temperature gauge indicator will be
near the center of the normal area
between H and C).
2. While the engine idles, turn the
steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir. Refer toMaintenance
product specifications and capacitiesin this chapter for the proper
fluid type.
Maintenance and Specifications
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Items CapacityFord Part Name or
equivalentFord Part Number /
Ford Specification
Engine coolant
(3.5L engine)
3
13.2 quarts
(12.5L)MotorcraftSpecialty
Green Engine Coolant
(dark green-colored)•VC-10-A2 (US)
•CVC-10-A (Canada) /
WSS-M97B55-A
MotorcraftSpecialty
Orange Engine Coolant•VC-3-B (US)
•CVC-3-B (Canada) /
WSS-M97B44-D
Engine coolant
(3.5L V6 EcoBoost
engine)
3
13.7 quarts
(13.0L)MotorcraftSpecialty
Green Engine Coolant
(dark green-colored)•VC-10-A2 (US)
•CVC-10-A (Canada) /
WSS-M97B55-A
MotorcraftSpecialty
Orange Engine Coolant•VC-3-B (US)
•CVC-3-B (Canada) /
WSS-M97B44-D
Power steering fluid
(except EcoBoost
engine)Between MAX and
MIN on reservoirMotorcraft
MERCONVATFXT-5-QM /
MERCONV
Fuel tank18.6 gallons
(70.4L)——
Maintenance and Specifications
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ENGINE DATA
Engine 3.5L V6 engine3.5L V6 EcoBoost™
engine
Cubic inches 214 214
FuelSeeOctane
recommendations
earlier in this chapter.SeeOctane
recommendationsearlier
in this chapter.
Firing order 1–4–2–5–3–6 1–4–2–5–3–6
Spark plug gap0.052–0.056 inch
(1.32–1.42 mm)0.033–0.037 inch (.84–
.94 mm)
Ignition system Coil on plug Coil on plug
Compression
ratio10.3:1 10.0:1
Engine drivebelt routing
3.5L V6 engine
1. Short drivebelt is on first pulley groove closest to engine (not
applicable to vehicles with electric power assisted steering).
2. Long drivebelt is on second pulley groove farthest from engine.
Maintenance and Specifications
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Multi-point inspection
In order to keep your vehicle running right, it is important to have the
systems on your vehicle checked regularly. This can help identify
potential issues and prevent major problems. Ford Motor Company
recommends the following multi-point inspection be performed at every
scheduled maintenance interval to help ensure your vehicle keeps
running great.
Multi-point inspection – Recommended each visit
Accessory drive belt(s) Half-shaft dust boots (if equipped)
Battery performance Horn operation
Clutch operation (if equipped) Radiator, cooler, heater and A/C hoses
Engine air filter Suspension component for leaks or
damage
Exhaust system Steering and linkage
Exterior lamps and hazard
warning system operationTires for wear and proper pressure,
including spare
Fluid levels*; fill if necessary Windshield for cracks, chips or pits
For oil and fluid leaks Washer spray and wiper operation
*Brake, coolant recovery reservoir, manual and automatic transmission
(with an underhood dipstick), power steering (if equipped) and
window washer
Be sure to ask your dealership service advisor or technician about the
multi-point vehicle inspection. It’s a comprehensive way to perform a
thorough inspection of your vehicle. It’s your checklist that gives you
immediate feedback on the overall condition of your vehicle. You’ll know
what’s been checked, what’s okay, as well as those things that may
require future or immediate attention. The multi-point vehicle inspection
is one more way to keep your vehicle running great!
Scheduled Maintenance
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in rear seat ..............................198
LATCH .....................................202
recommendations ...................196
tether anchorage hardware ...205
Child safety seats - booster
seats ...........................................208
Cleaning your vehicle
engine compartment ..............317
instrument panel ....................320
interior .....................................321
plastic parts ............................319
washing ....................................316
waxing .....................................316
wheels ......................................317
wiper blades ............................319
Climate control
(see Air conditioning or
Heating) ...........................67, 70, 73
Clock ......................................28, 93
Compass, electronic ....................93
calibration .................................94
set zone adjustment .................94
Console
overhead ....................................92
Controls
power seat ...............................147
steering column ......................105
Coolant
checking and adding ..............336
refill capacities ................339, 366
specifications ..........................366
Cooler ..........................................96
Cruise control
(see Speed control) ..................103
Customer Assistance ................285
Ford Extended Service
Plan ..................................377, 380Getting assistance outside the
U.S. and Canada .....................312
Getting roadside assistance ...285
Getting the service you
need .........................................308
Ordering additional owner’s
literature .................................314
Utilizing the
Mediation/Arbitration
Program ...................................312
D
Daytime running lamps
(see Lamps) ................................82
Defrost
rear window and rearview
mirrors .......................................73
windshield .................................73
Dipstick
automatic transmission
fluid ..........................................356
engine oil .................................330
Driving under special
conditions ..........................280, 282
sand .........................................281
snow and ice ...........................283
through water .................281, 284
DVD region coding .....................63
DVD system .................................46
E
Electronic message center .........18
Emergencies, roadside
jump-starting ..........................302
running out of fuel .........302, 348
Emission control system ..........352
Engine ........................................370
cleaning ...................................317
Index
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P
Parental MyKey
programming .............................120
Park Assist ................................273
Parking brake ............................254
Parts
(see Motorcraftparts) ...........365
Passenger Occupant
Classification Sensor .................166
Power adjustable foot pedals ...103
Power distribution box
(see Fuses) ...............................291
Power door locks ......................125
Power liftgate ............................113
Power mirrors ...........................102
Power point .................................97
Power steering ..........................260
fluid, checking and adding ....355
fluid, refill capacity ................366
fluid, specifications .................366
Power Windows .........................100
R
Radio ............................................28
6-CD in dash .............................28
Rear heated seats .....................159
Rear seat entertainment
system ..........................................46
Rear-view camera system .........271
Recommendations for
attaching safety restraints for
children ......................................196
Refrigerator .................................96
Relays ........................................287Remote entry system .......128, 130
illuminated entry ....................133
locking/unlocking doors .........130
opening the trunk ...................131
panic alarm .............................130
replacement/additional
transmitters .............................133
replacing the batteries ...........132
Reverse sensing system ...........269
Roadside assistance ..................285
Roof rack ...................................118
S
Safety belts (see Safety
restraints) ..........168–170, 172–173
Safety Canopy ...........................190
Safety defects, reporting ..........315
Safety restraints 168–170, 172–173
Belt-Minder...........................174
extension assembly ................172
for adults .................169–170, 172
for children .............................193
Occupant Classification
Sensor ......................................166
warning light and
chime ...............................173–174
Safety restraints - LATCH
anchors ......................................202
Safety seats for children ..........198
Safety Compliance
Certification Label ....................371
Satellite Radio .............................28
Satellite Radio Information ........42
Scheduled Maintenance Guide
Normal Scheduled
Maintenance and Log .............387
Index
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