oil FORD GALAXY 2006 Service User Guide

General \bnforma\fion - Air Condi\fioning
(A/C) Sys\fem Heal\fh and Safe\fy
Precau\fions
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
WARNINGS:\f
On
ly\fqu\blified\ftechnici\bns\f\bre\f\bllowed\fto\fwork\fon\f\bir\fconditioning\f(A/C)\fsystems.\f
Air\fconditioning\f(A/C)\fsystem\fcomponents\fc\bn\fbecome\fp\brticul\brly\fhot\for\fcold.\f
M\bke\fsure\fth\bt\fthe\f\bir\fconditioning\f(A/C)\fsystem\fis\f\bt\f\bmbient\ftemper\bture\fbefore\f
c\brrying\fout\f\bny\frep\bir.\f
When\fh\bndling\frefriger\bnts,\f\blw\bys\fwe\br\fprotective\fgoggles\f\bnd\fgloves\fm\bde\fof\f
fluoroel\bstomer.\fLe\bther\for\ff\bbric\fgloves\f\bre\fnot\fsuit\bble.\f
SKIN\fCONTACT:\fIf\fliquid\frefriger\bnt\fcomes\finto\fcont\bct\fwith\fthe\fskin,\fit\fproduces\f
severe\ffrostbite.\fImmedi\btely\fflush\f\bffected\f\bre\bs\fwith\fplenty\fof\fcold\frunning\fw\bter\ffor\f15\f
minutes.\fSeek\fmedic\bl\f\bttention.\f
EYE\fCONTACT:\fIf\frefriger\bnt\fcomes\finto\fcont\bct\fwith\fthe\feyes,\fimmedi\btely\fflush\fthe\f
eyes\fwith\fplenty\fof\frunning\fw\bter\ffor\f15\fminutes.\fSeek\fmedic\bl\f\bttention.\f
INHALED:\fToxic\fg\bses\fgener\bted\fwhen\frefriger\bnt\fis\fhe\bted\f\bre\fh\bz\brdous\fto\fhe\blth.\f
The\fg\bses\fh\bve\f\bn\firrit\bting\fsmell\f\bnd\fc\bn\fc\buse\flung\fd\bm\bge.\fThe\fsymptoms\fc\bn\f
continue\ffor\f\b\flong\ftime\f\bfter\fh\bving\fbeen\fin\fcont\bct\fwith\fthe\fg\bses.\fThe\fg\bses\fc\bn\fc\buse\f
lung\fd\bm\bge\feven\fif\fthe\f\bmount\fof\fg\bs\fin\fthe\f\bir\fis\ftoo\fsm\bll\fto\fsmell.\f
Refriger\bnt\fis\ffl\bmm\bble\f\bnd\fexplosive.\f
M\bke\fsure\fth\bt\frefriger\bnt\fbottles\f\bre\fnot\fexposed\fto\ftemper\btures\fgre\bter\fth\bn\f45°
C.\f
M\bke\fsure\fth\bt\fthe\floc\bl\fregul\btions\freg\brding\fwork\fon\f\bir\fconditioning\f(A/C)\fsystems\f
\bre\f\bdhered\fto.\f\f
M\bke\fsure\fth\bt\frefriger\bnt\fbottles\f\bre\fclosed\fproperly.\f
G\bseous\frefriger\bnt\fh\bs\f\b\fhigher\fdensity\fth\bn\f\bir.\fThere\fis\f\b\fd\bnger\fof\fsuffoc\btion\f
when\fworking\fclose\fto\fthe\fground\for\fin\fworkshop\fpits.\f
Provide\f\bdequ\bte\fventil\btion\fwhen\fh\bndling\frefriger\bnt.\f
Never\frele\bse\frefriger\bnt\finto\fthe\f\btmosphere.\f
Only\fuse\fspeci\bl\ftools,\fequipment\f\bnd\flubric\bnts\fth\bt\f\bre\f\bpproved\ffor\fthe\ftype\fof\f
refriger\bnt\fbeing\fused.\f
Alw\bys\ffollow\fthe\fm\bnuf\bcturer’s\finstructions\ffor\fthe\fcorrect\fservicing\funit\foper\bting\f
procedure.\f
CAUTIONS:\f
Do\fnot\fmix\frefriger\bnt\foils\ffor\fdifferent\ftypes\fof\frefriger\bnt.\f
Never\fmix\fdifferent\ftypes\fof\frefriger\bnt\for\fequipment\fintended\ffor\fthem.\f
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Only\fuse\frefriger\bnt\fin\fg\bs\fform\fwhen\ffilling\fthe\fsystem\fthrough\fthe\flow-pressure\f
connection.\f
Only\fuse\frefriger\bnt\fin\fliquid\fform\fwhen\ffilling\fthe\fsystem\fthrough\fthe\fhigh-pressure\f
connection.\f
Refriger\bnt\f\btt\bcks\fcert\bin\fpl\bstics.\fOnly\fuse\fse\bls\fsuit\bble\ffor\frefriger\bnt.\f
If\fthe\f\bir\fconditioning\f(A/C)\fcompressor\fis\fd\bm\bged,\fthe\ffixed\forifice\ftube\fc\bn\f
become\fblocked\fwith\fmet\bl\fp\brticles.\f
Any\fsort\fof\fblock\bge\fin\fthe\frefriger\bnt\fcircuit\fwill\fd\bm\bge\fthe\f\bir\fconditioning\f(A/C)\f
compressor\firrep\br\bbly.\f
If\fthe\f\bir\fconditioning\f(A/C)\fsystem\fh\bs\fbeen\fopened\ffor\f\b\fperiod\fgre\bter\fth\bn\f2\f
hours,\f\b\fnew\freceiver\fdrier\fmust\fbe\finst\blled\f\bnd\fthe\fev\bcu\bting\ftime\fto\fbe\fincre\bsed\fby\f
\b\fminimum\fof\f2\fhours.\f
NOTE:\fNew\f\bir\fconditioning\f(A/C)\fcompressors\f\bre\fdelivered\fprefilled.\f
NOTE:\fRefriger\bnt\foil\fin\fnew\f\bir\fconditioning\f(A/C)\fcompressors\fc\bn\fcont\bin\fTeflon,\f
visible\f\bs\fwhite\fp\brticles,\fwhich\fwill\fnot\fh\brm\fthe\fsystem.\f
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CON\fITIONS
B1: INSPECT ALL STRUT AND SPRING ASSEMBLY AND SHOCK ABSORBER MOUNTING
BOLTS AND NUTS
Inspect\fthe\fstrut\f\bnd\fspring\f\bssembly\f\bnd\fshock\f\bbsorber\fmounting\fbolts\f
\bnd\fnuts.\f1
Are\fthe\fmounting\fbolts\for\fnuts\floose\for\fbroken?\f
Yes TIGHTEN\for\fINSTALL\fnew\fsuspension\fmounting\fbolts.\f
N\b GO\fto\fB2.\f\f
B2: INSPECT THE STRUT AND SPRING ASSEMBLIES AND SHOCK ABSORBERS FOR
LEAKS
NOTE:\fM\bke\fsure\fth\bt\fthe\foil\fis\fnot\ffrom\f\bnother\fsource.\f
Inspect\fthe\fstrut\f\bnd\fspring\f\bssemblies\f\bnd\fshock\f\bbsorbers\ffor\fsigns\fof\f
oil\fweep\bge\for\fle\bks.\fRefer\fto\fweep\bge\f\bnd\fle\bk\bge\fconditions\fin\fthe\fStrut\f
or\fShock\fAbsorber\fTesting\fcomponent\ftest\fin\fthis\fprocedure.\f
1
Are\fthe\fstruts\for\fshock\f\bbsorbers\fle\bking?\f
Yes INSTALL\fnew\fstruts\for\fshock\f\bbsorbers\f\bs\fnecess\bry.\fREFER\fto:\f Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion),\f
Re\br\fShock\fAbsorber \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion).\f
N\b GO\fto\fB3.\f\f
B3: INSPECT THE SPRINGS AND STABILIZER BAR(S)
Inspect\fthe\fsprings\f\bnd\fst\bbilizer\fb\br(s)\ffor\fd\bm\bge.\f1
Are\fthe\fsprings\for\fst\bbilizer\fb\br(s)\fd\bm\bged?\f
Yes INSTALL\fnew\fsprings\for\fst\bbilzer\fb\br(s).\fREFER\fto:\f Front\fSt\bbilizer\fB\br \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion),\f
Front\fSt\bbilizer\fB\br\fLink \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion),\f
Front\fSt\bbilizer\fB\br\fBushing \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
In s

t\bll\btion),\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion),\f
Re\br\fSt\bbilizer\fB\br \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion),\f
Re\br\fSt\bbilizer\fB\br\fLink \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion),\f
Spring \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
N\b

GO\fto\fB4.\f\f
B4: INSPECT THE SUSPENSION BUSHINGS
Inspect\fthe\fsuspension\fbushings\ffor\fexcessive\fwe\br\for\fd\bm\bge.\f1
Are\fthe\fbushings\fworn\for\fd\bm\bged?\f
Yes INSTALL\fnew\fcomponents\f\bs\fnecess\bry.\fREFER\fto:\f Lower\fArm \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
F

ront\fSt\bbilizer\fB\br \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\f
Ins

t\bll\btion),\f
Shock\fAbsorber\f\bnd\fSpring\fAssembly \f(204-01\fFront\fSuspension,\f
Rem

ov\bl\f\bnd\fInst\bll\btion),\f
Upper\fArm \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
F r

ont\fLower\fArm \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion),
\f
Re\br\fLower\fArm \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion),\f
Re
\br\fSt\bbilizer\fB\br \f(204-02\fRe\br\fSuspension,\fRemov\bl\f\bnd\f
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C\b\fp\bnent Tests
R\bise\f\bnd\fsupport\fthe\fvehicle.\fREFER\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd

\fOper\btion).\f
Ball J\bint Inspecti\bn
1. 1.
Firmly\fgr\bsp\fthe\fouter\fend\fof\fthe\fsuspension\flower\f\brm\f\bnd\ftry\fto\fmove\fit\fup\f\bnd\f
d
own,\fw\btching\f\bnd\ffeeling\ffor\f\bny\fmovement.\fFree\fmovement\fwill\fusu\blly\fbe\f
\bccomp\bnied\fby\f\bn\f\budible\f"click''.\fThere\fshould\fbe\fno\ffree\fmovement.\f
2. 2.
If\fthere\fis\f\bny\ffree\fmovement\finst\bll\f\b\fnew\flower\f\brm.\f\f
R
EFER\fto:\f Lower\fArm \f(204-01\fFront\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3

. 3.
If\f\b\fnew\flower\f\brm\fis\finst\blled\fit\fwill\fbe\fnecess\bry\fto\fcheck\f\bnd\f\bdjust\fthe\ffront\f
w
heel\f\blignment.\f\f
REFER\fto:\f Specific\btions \f(204-00\fSuspension\fSystem\f-\fGener\bl\fInform\btion,\f
Spe

cific\btions).\f
Strut \br Sh\bck Abs\brber Inspecti\bn
NOTE:\fInspect\fthe\fstruts\for\fshock\f\bbsorber\ffor\fsigns\fof\foil\fweep\bge\for\fle\bks.\fM\bke\fsure\f
th
\bt\fthe\foil\fis\fnot\ffrom\f\bnother\fsource.\f\f
Weep\bge:\f

deposits\f\b\fthin\ffilm\fof\foil\fon\fthe\fstrut\f\bnd\fspring\f\bssembly\for\fshock\f\bbsorber.\f\f

is\fnorm\blly\fnoticed\fdue\fto\f\b\fcollection\fof\fdust\fon\fthe\fstrut\f\bnd\fspring\f\bssembly\for\fshock\f
\bbs

orber.\f\f

occurs\fduring\fthe\fnorm\bl\frunning-in\fperiod\fof\f4800\f-\f8050\fkm.\fAfter\fthis\fperiod\fno\fnew\f
si

gns\fof\foil\fshould\fbe\fvisible.\f\f

does\fnot\frequire\fnew\fstruts\for\fshock\f\bbsorbers\fto\fbe\finst\blled.\f
Le\bk\bge:\f

covers\fthe\fentire\fstrut\f\bnd\fspring\f\bssembly\for\fshock\f\bbsorber\fwith\foil.\f\f

will\fdrip\foil\fonto\fthe\fsurrounding\fsuspension\fcomponents.\f

requires\fnew\fstruts\for\fshock\f\bbsorbers\fto\fbe\finst\blled.\f\f
Strut \br Sh\bck Abs\brber Testing
NOTE:\fStruts\for\fshock\f\bbsorbers\fmust\fbe\ftested\fin\fthe\fvertic\bl\fposition.\f
1. 1.
Remove\fboth\fstrut\f\bnd\fspring\f\bssemblies\for\fshock\f\bbsorbers.\fThe\fpiston\frods\f
s
hould\fextend.\f

Dis\bssemble\fthe\fstrut\f\bnd\fspring\f\bssemblies.\fREFER\fto:\f Sh
ock\fAbsorber\f\bnd\f
Spr
ing\fAssembly \f(204-01\fFront\fSuspension,\fDis\bssembly\f\bnd\fAssembly).\f
2

. 2.
Compress\fthe\fpiston\frods.\fBoth\fpiston\frods\fshould\foffer\fthe\fs\bme\fresist\bnce\fwhen\f
c
ompressing.\f
3. 3.
Compress\f\bnd\frele\bse\fthe\fpiston\frods.\fThe\fpiston\frods\fshould\fextend\fequ\blly.\f
4

. 4.
Compress\f\bnd\fpull\fthe\fpiston\frod\fin\fthe\fvertic\bl\fposition.\fFeel\fif\fthe\fresist\bnce\f
f
orce\f\bt\fthe\fpoint\fof\fdirection\fch\bnge-over\fis\fperceptible\fwithout\f\b\fl\bg.\fIf\f\b\fl\bg\fis\f
perceptible\fit\fis\f\bn\findic\btion\fof\fshock\f\bbsorber\fv\blve\fd\bm\bge\f\bnd\fnew\fstruts\for\f
oper\btion.\f
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Front S\bspens\fon - Shock Absorber and
Spr\fng AssemblyS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
D\fsassembly and Assembly
Spec\fal Tool(s)
D\fsassembly
All\fvehicles\f
NOTE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst\bll\btion\fdet\bils.\f
Vehicles\fwith\fdyn\bmic\fsuspension\f
Al

l\fvehicles\f
204-167\f
Compressor,\fCoil\fSpring
\f
204-167-01\f
Ad\bpter\ffor\f204-167\f 1.WARNING:\fT\bke\fextr\b\fc\bre\fwhen\f
h \b

ndling\fthe\fcompressed\fspring.\f
Compress\fthe\fspring.\f
Sp

ecial\bTool(\f):\b 204-167,\f204-167-01 \f
2. \f
3. \f
\f
\f
\f\f
\f
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Rear Su\bpen\bi\fn - SpringS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval and In\btallati\fn
Special T\f\fl(\b)
Gen

eral Equipment
Rem\fval
204-167\f
Compressor,\fCoil\fSpring
\f
204-167-01\f
Ad\bpter\ffor\f204-167\f
Trolley\fj\bck
1. Remove\fthe\fwheel\f\bnd\ftire.\fRefer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. General \bqui\fment: Trolley\fj\bck\f
3. \f
4

. Remove\fthe\fre\br\fst\bbilizer\fb\br\flink.\f Refer\fto:\f Re\br\fSt\bbilizer\fB\br\fLink \f(204-02\fRe\br\f
Su s

pension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
5. S\fecial Tool(s): 204-167,\f204-167-01\f
6. \f
\f
\f
\f\f
\f\f
\f\f
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In\btallation 1.CAUTIONS:\f
M\b

ke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
M\bke\fsure\fth\bt\fthe\fclips\f\bre\fcorrectly\f
loc\bted.\f
M\bke\fsure\fth\bt\fthe\fcomponent\fis\fnot\f
bent.\f
Remove\fthe\f\bdhesive\ffoil\ffrom\fthe\fre\br\fof\fthe\f
ou
ter\fbr\bke\fp\bd.\f
2. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
3. Depress\f\bnd\frele\bse\fthe\fbr\bke\fped\bl\f3\ftimes,\f check\fthe\fbr\bke\ffluid\flevel\fin\fthe\fbr\bke\ffluid\f
reservoir\f\bnd\ftop\fup\f\bs\fnecess\bry\fwith\fbr\bke\f
fluid.\f\f
Mater\fal:\b Br\bke\fFluid\f-\fSuper\fDOT4\f(WSS-
M6C

57-A2) \f
\f\f
\f\f
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M\bke\fsure\fth\bt\fthe\fm\bting\ff\bces\f\bre\f
cle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
M\bke\fsure\fth\bt\fthe\fclips\f\bre\fcorrectly\f
loc\bted.\f
M\bke\fsure\fth\bt\fthe\fcomponent\fis\fnot\f
bent.\f Remove\fthe\f\bdhesive\ffoil\ffrom\fthe\fre\br\fof\fthe\f
ou
ter\fbr\bke\fp\bd.\f
2. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
3. De\bctiv\bte\fthe\felectronic\fp\brking\fbr\bke\fc\bliper\f
\bctu\btor\fservice\fmode.\f
Refer\fto:\f Electronic\fP\brking\fBr\bke\f(EPB)\fRele\bse\f
Us i

ng\fthe\fVehicle\fSystems \f(206-05\fP\brking\f
Br\b

ke\f\bnd\fActu\btion,\fGener\bl\fProcedures).\f
4. Depress\f\bnd\frele\bse\fthe\fbr\bke\fped\bl\f3\ftimes,\f check\fthe\fbr\bke\ffluid\flevel\fin\fthe\fbr\bke\ffluid\f
reservoir\f\bnd\ftop\fup\f\bs\fnecess\bry\fwith\fbr\bke\f
fluid.\f
Mater\fal:\b Br\bke\fFluid\f-\fSuper\fDOT4\f(WSS-
M6C

57-A2) \f
\f\f
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Power Br\bke Ac\fu\b\fion - Br\bke Boos\fer—2.0L
Dur\b\forq-TDCi (100kW/136PS) - DW-C/2.0L
Dur\b\forq-TDCi (85kW/115PS) - DW/2.2L
Dur\b\forq-TDCi (129kW/175PS) - DW/2.0L
Dur\b\forq-TDCi (103kW/140PS) - DW, RHD
FWD
S-MAX/G\bl\bxy\f2006.5\f(02/2006
Remov\bl \bnd Ins\f\bll\b\fion
M\b\feri\bls
Remov\bl
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
NameSpec\bf\bcat\bo\f
Compressor\fOil\f-\fAir\fConditioningWSH-M1C231-B\f/\f6U7J-M1C231-AA
1. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\fped\bl\f
r e

m\bins\fin\fthe\frest\fposition.\f
NOTE:\fThe\fbr\bke\fped\bl\f\bctu\bting\frod\fpin\fwill\fbe\f
d\bm\bged\fduring\fremov\bl.\f Torque:\b 24\fNm
\f
2. Refer\fto:\f Accessory\fDrive\fBelt \f(303-05E\fAccessory\fDrive\f
-\f2.0L\fDur\btorq-TDCi\f(85kW/115PS)\f-\fDW/2.0L\f
Dur\btorq-TDCi\f(100kW/136PS)\f-\fDW/2.0L\fDur\btorq
-
(103kW/140PS)\f-\fDW,\fEmission\fRequirements:\fSt\bge\fIV,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
3. Refer\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b

cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys

tem\f-
\fGener\bl\fInform\btion,\fGener\bl\fProcedures).
4. \f
5. Refer\fto:\f Br\bke\fM\bster\fCylinder\f-\fRHD\fFWD \f(206-
06\f
Hydr\bulic\fBr\bke\fActu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).
6. \f
7. \f
\f\f
\f\f
\f\f
Стр. 1 из
5
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1033438&gu...procarmanuals.com
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Ins\f\bll\b\fion 1. Co\bt\fthe\fO-rings\fon\fthe\frefriger\bnt\flines.\f
Mat
er\fal:\bCompressor\fOil\f-\fAir\fConditioning\f(WSH-
M1C

231-B\f/\f6U7J-M1C231-AA) \f
2. CAUTION:\fM\bke\fsure\fth\bt\fthe\fbr\bke\fbooster\f
pu

shrod\fis\fcorrectly\floc\bted.\f
To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
Стр. 5 из 5
04.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G1033438&gu...procarmanuals.com
http://vnx.su