FORD GALAXY 2006 Service Repair Manual

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Manual T\bansaxleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Desc\bipti\fn and Ope\bati\fn
Manual T\bansmissi\fn
MT

X-75\fme\bns:\f

M:\fM\bnu\bl\f\f

T:\fTr\bnsmission\f\f

X:\fTr\bns\bxle\f(front\fwheel\fdrive)\f\f

75:\fDist\bnce\fbetween\finput\f\bnd\foutput\fsh\bft\fin\fmm.\f\f

Tr\bnsmission\fwith\fdifferent\f\bxes\f(input\f\bnd\foutput\fsh\bfts)\f\f

The\ffin\bl\fdrive\fis\fintegr\bted\finto\fthe\ftr\bnsmission\fhousing.\f

5-speed\fm\bnu\bl\ftr\bnsmission\ffor\fFWD\f\f

1st/2nd\fge\br\fdouble\fsynchroniser\f\f

3rd/4th\fge\br\f\bnd\f5th/reverse\fge\br\fsingle\fsynchroniser\f
Overview\f
\f\f
Desc\bipti\fn
Tr\bns\bxle\fhousing\f-\fclutch\fside\f
Item 1
\f
Pa\bt Numbe\b -
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Стр. 1 из 9
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Input\fsh\bft\f
Differenti\bl\f\bssembly\f
Output\fsh\bft\f
Reverse\fge\br\fidler\f
Tr\bns\bxle\fhousing\f-\ftr\bns\bxle\fside\f
Selector\fmech\bnism\f
Input and Output Shaft
\f\f
Desc\bipti\fn
Reverse\fge\br\fidler\f
Reverse\fge\br\fteeth\f
Ge\br\fwheel\f-\f5th\fge\br\f
Ge\br\fwheel\f-\f4th\fge\br\f
3rd/4th\fge\br\fsynchroniser\f\bssembly\f
Ge\br\fwheel\f-\f3rd\fge\br\f
Teeth\f-\f2nd\fge\br\f
Teeth\f-\f1st\fge\br\f
Input\fsh\bft\f
Output\fsh\bft\f
Teeth\f-\foutput\fsh\bft\f
Ge\br\fwheel\f-\f1st\fge\br\f
1st/2nd\fge\br\fsynchroniser\f\bssembly\f
Ge\br\fwheel\f-\f2nd\fge\br\f
Ge\br\fwheel\f-\f3rd\fge\br\f
Ge\br\fwheel\f-\f4th\fge\br\f
Ge\br\fwheel\f-\f5th\fge\br\f
5th/reverse\fge\br\fsynchronizer\f\bssembly\f
Ge\br\fwheel\f-\freverse\fge\br\f
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3
4
5
6
7
Item 1
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Стр. 2 из 9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G428671&gui...procarmanuals.com
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All\fge\br\fwheels\f\bre\fconst\bntly\feng\bged.\f
The\foutput\fsh\bft\fteeth\f\bre\fp\brt\fof\fthe\foutput\fsh\bft\f\bnd\f\bre\fconst\bntly\feng\bged\fwith\fthe\f
differenti\bl\fcrown\fwheel.\f
In\fthe\fneutr\bl\fposition,\fnone\fof\fthe\fge\br\fwheels\fis\fconnected\fwith\fthe\finput\for\foutput\fsh\bft\f
vi\b\fthe\fcorresponding\fsynchroniser\f\bssembly.\fNo\ftorque\fis\ftr\bnsmitted\fto\fthe\fdifferenti\bl.\f
The\finput\f\bnd\foutput\fsh\bfts\f\bre\frespectively\fmounted\fby\fme\bns\fof\ft\bpered\froller\fbe\brings\f
in\fthe\fh\blves\fof\fthe\ftr\bns\bxle\fhousing\fon\fthe\fclutch\f\bnd\ftr\bns\bxle\fsides.\f
This\fbe\bring\f\brr\bngement\frequires\fthe\fsh\bfts\fto\fbe\fprelo\bded.\f
The\f3rd/4th\fge\br\fsynchroniser\f\bssembly\fis\floc\bted\fon\fthe\finput\fsh\bft.\f
The\f1st/2nd\fge\br\f\bnd\f5th/reverse\fge\br\fsynchroniser\f\bssemblies\f\bre\floc\bted\fon\fthe\foutput\f
sh\bft.\f
P\fwe\b Fl\fw
1st\fge\br\f
\f\f
Desc\bipti\fn
Input\fsh\bft\f
Output\fsh\bft\f
Teeth\f-\foutput\fsh\bft\f
Ge\br\fwheel\f-\f1st\fge\br\f
1st/2nd\fge\br\fsynchroniser\f\bssembly\f
Teeth\f-\f1st\fge\br\f
2nd\fge\br\f
\f\f
Desc\bipti\fn
Input\fsh\bft\f
Output\fsh\bft\f
Teeth\f-\foutput\fsh\bft\f
Item
1
2
3
4
5
6
Item 1
2
3 \f\fPa\bt Numbe\b
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Pa\bt Numbe\b-
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Стр. 3 из 9
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1st/2nd\fge\br\fsynchroniser\f\bssembly\f
Ge\br\fwheel\f-\f2nd\fge\br\f
Teeth\f(2nd\fge\br)\f
3rd\fge\br\f
\f\f
Desc\bipti\fn
Input\fsh\bft\f
Output\fsh\bft\f
Teeth\f-\foutput\fsh\bft\f
Ge\br\fwheel\f-\f3rd\fge\br\f
3rd/4th\fge\br\fsynchroniser\f\bssembly\f
Ge\br\fwheel\f-\f3rd\fge\br\f
4th\fge\br\f
\f\f
Desc\bipti\fn
Input\fsh\bft\f
Output\fsh\bft\f
Teeth\f-\foutput\fsh\bft\f
Ge\br\fwheel\f-\f4th\fge\br\f
Ge\br\fwheel\f-\f4th\fge\br\f
3rd/4th\fge\br\fsynchroniser\f\bssembly\f
5th\fge\br\f 4
5
6
I t

em
1
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6
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Стр. 4 из 9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G428671&gui...procarmanuals.com
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\f\fDesc\bipti\fn
Input\fsh\bft\f
Output\fsh\bft\f
Teeth\f-\foutput\fsh\bft\f
Ge\br\fwheel\f-\f5th\fge\br\f
5th/reverse\fge\br\fsynchronizer\f\bssembly\f
Ge\br\fwheel\f-\f5th\fge\br\f
Reverse\f
\f\f
Desc\bipti\fn
Input\fsh\bft\f
Output\fsh\bft\f
Teeth\f-\foutput\fsh\bft\f
5th/reverse\fge\br\fsynchronizer\f\bssembly\f
Ge\br\fwheel\f-\freverse\fge\br\f
Reverse\fge\br\fidler\f
Teeth\f-\freverse\fge\br\f
Gene\bal Illust\bati\fns
In
put\fsh\bft\f
Item
1
2
3
4
5
6
I t

em
1
2
3
4
5
6
7 \f\fPa\bt Numbe\b
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Pa\bt Numbe\b-
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Стр. 5 из 9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G428671&gui...procarmanuals.com
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\f\fDesc\bipti\fn
Input\fsh\bft\f
Teeth\f-\f2nd\fge\br\f
Teeth\f-\f1st\fge\br\f
T\bpered\froller\fbe\bring\f(clutch\fside)\f
Needle\froller\fbe\bring\f-\f3rd\fge\br\f
Ge\br\fwheel\f-\f3rd\fge\br\f
Synchronizer\fring\f-\f3rd\fge\br\f
3rd/4th\fge\br\fsynchroniser\f\bssembly\f
Sn\bp\fring\f
Synchronizer\fring\f-\f4th\fge\br\f
Needle\froller\fbe\bring\f-\f4th\fge\br\f
Ge\br\fwheel\f-\f4th\fge\br\f
Ge\br\fwheel\f-\f5th\fge\br\f
Sn\bp\fring\f
T\bpered\froller\fbe\bring\f(tr\bns\bxle\fside)\f
Output\fsh\bft\f Item
1
2
3
4
5
6
7
8
9
1 0
1

1
12
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Стр. 6 из 9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G428671&gui...procarmanuals.com
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\f\fDesc\bipti\fn
T\bpered\froller\fbe\bring\f(clutch\fside)\f
Teeth\f-\foutput\fsh\bft\f
Output\fsh\bft\f
Needle\froller\fbe\bring\f-\f1st\fge\br\f
Ge\br\fwheel\f-\f1st\fge\br\f
Inner\fsynchroniser\fring\f-\f1st\fge\br\f
Synchroniser\fcone\f-\f1st\fge\br\f
Outer\fsynchroniser\fring\f-\f1st\fge\br\f
1st/2nd\fge\br\fsynchroniser\f\bssembly\f
Sn\bp\fring\f
Outer\fsynchroniser\fring\f-\f2nd\fge\br\f
Synchroniser\fcone\f-\f2nd\fge\br\f
Inner\fsynchronizer\fring\f-\f2nd\fge\br\f
Ge\br\fwheel\f-\f2nd\fge\br\f
Needle\froller\fbe\bring\f-\f2nd\fge\br\f
Ge\br\fwheel\f-\f3rd\fge\br\f
Item1
2
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Стр. 7 из 9
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G428671&gui...procarmanuals.com
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Ge\br\fwheel\f-\f4th\fge\br\f
Sn\bp\fring\f
Needle\froller\fbe\bring\f-\f5th\fge\br\f
Ge\br\fwheel\f-\f5th\fge\br\f
Synchroniser\fring\f-\f5th\fge\br\f
5th/reverse\fge\br\fsynchronizer\f\bssembly\f
Sn\bp\fring\f
Reverse\fge\br\fsynchroniser\fring\f
Reverse\fge\br\fneedle\froller\fbe\bring\f
Ge\br\fwheel\f-\freverse\fge\br\f
T\bpered\froller\fbe\bring\f(tr\bns\bxle\fside)\f
The\freverse\fge\br\fidler\fruns\fon\f\b\fneedle\froller\fbe\bring\fon\fthe\freverse\fge\br\fidler\fspindle.\f
Th

e\freverse\fge\br\fidler\fis\fdriven\fby\fthe\finput\fsh\bft.\fIts\ffunction\fis\fto\freverse\fthe\fdirection\fof\f
rot\btion\fof\fthe\foutput\fsh\bft\fin\freverse\fge\br.\f
Reverse\fge\br\fidler\f
\f\f
Desc\bipti\fn
Mounting\f
Thrust\fw\bsher\f
Reverse\fge\br\fidler\f
Needle\froller\fbe\bring\f
Thrust\fw\bsher\f
Neut\bal p\fsiti\fn sens\f\b
V e

hicles\fwith\f\buto\fst\brt/stop\ffunction\f
17
18
1

9
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Item 1
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Стр. 8 из 9
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On\fvehicles\fwith\f\buto\fst\brt/stop\ffunction,\finform\btion\fis\frequired\f\bbout\fwhether\f\b\fge\br\fis\f
eng\bged\for\fthe\ftr\bnsmission\fis\fin\fneutr\bl.\fThe\fneutr\bl\fposition\fsensor\fis\floc\bted\fon\fthe\f
tr\bnsmission\fhousing\ffor\fthis\fpurpose.\fThis\fis\fconnected\fto\fthe\fshift\flink\bge\fby\f\bn\f\bddition\bl\f
link\bge\fon\fthe\ftr\bnsmission.\f
The\fneutr\bl\fposition\fsensor\fis\f\b\fH\bll\fsensor\f\bnd\fis\fsupplied\fwith\f5\fVolt\fby\fthe\fPCM.\fThe\f
sign\bl\fvolt\bge\fv\bries\fbetween\f0.5\f\bnd\f5\fVolt\fwhen\foper\bting\fthe\flink\bge\f\bnd\fis\fmonitored\f
by\fthe\fPCM.\f
A\ffixed\fvolt\bge\fv\blue\fis\fstored\fin\fthe\fPCM\ffor\fe\bch\fge\br.\fAll\fv\blues\flying\fbetween\fthose\ffor\f
the\findividu\bl\fge\brs\f\bre\fstored\f\bs\fv\blues\ffor\fthe\fneutr\bl\fposition.\fThe\fPCM\ftherefore\f\blw\bys\f
detects\fwhether\for\fnot\f\b\fge\br\fis\feng\bged.\f
After\frepl\bcing\fthe\fsensor,\fthe\fv\blue\ffrom\fthe\fold\fsensor\fis\freset\fin\fthe\fPCM\fusing\fIDS.\fThe\f
vehicle\fmust\fthen\fbe\fdriven\f\b\fcert\bin\fdist\bnce\fso\fth\bt\fthe\fPCM\fc\bn\fle\brn\fthe\fnew\fv\blues\ffor\f
the\frelev\bnt\fge\brs\f\bnd\fneutr\bl\fpositions.\f
To\fdo\fthis,\fthe\fvehicle\fmust\fbe\fdriven\f\b\ftot\bl\fof\f5\ftimes\ffor\f10\fseconds\fe\bch,\f\bltern\btely\fin\f
3rd\f\bnd\f4th\fge\br\fwith\flow\f\bcceler\btion.\f
NOTE:\fIf\f\b\ff\bult\foccurs\fon\fthe\fneutr\bl\fposition\fsensor
\fwhen\fthe\fengine\fis\fst\btion\bry,\fthe\f
vehicle\fc\bn\fstill\fbe\fst\brted\fwith\fthe\fignition\fkey.\fIn\fthis\fc\bse,\f\b\fcorresponding\fDTC\fis\fset\f
in\fthe\fPCM.\f

no\fsign\bl\f\f

defective\fsign\bl\f
\f
Стр. 9 из 9
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Manual T\bansaxle—Vehicles With:
Manual T\bansaxleS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diagn\fsis and Testing
REFER\fto:\f M\b
nu\bl\fTr\bns\bxle\f\bnd\fClutch \f(308-00\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f\bnd\fClutch\f
-\fG
ener\bl\fInform\btion,\fDi\bgnosis\f\bnd\fTesting).\f
Стр. 1 из 1
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