FORD GALAXY 2006 Service Repair Manual

Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Bea\bing CheckS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Gene\bal P\b\fcedu\bes
1.NOTE:\fEst\bblish\fthe\fc\buse\fof\fthe\fd\bm\bge\f
\bn

d\fresolve\fit.\f
Check\fwhether\fthe\fbe\bring\fc\bge\fis\f
d\bm

\bged\f\bt\fthe\ftop,\fside\for\f\bt\fthe\f
openings\fdue\fto\funprofession\bl\fuse\fof\f\b\f
speci\bl\ftool\for\fuse\fof\fthe\fwrong\ftool.\f

Inst\bll\f\b\fnew\fbe\bring\fif\fnecess\bry.\f
2.

\f\f
Check\fwhether\fthe\fends\fof\fthe\ft\bper\f
ro

llers\f\bre\fdiscolored\f\bs\f\b\fresult\fof\f
in\bdequ\bte\flubric\btion\for\foverhe\bting,\f
possibly\fthrough\fexcessive\fpre-lo\bd.\f

Inst\bll\f\b\fnew\fbe\bring\f\bnd\fnew\fse\bls\fif\f
ne

cess\bry.\f

Check\fthe\fbe\bring\fis\fcorrectly\flubric\bted.\f
3.

\f\f
Check\fwhether\fthe\fends\fof\fthe\ft\bper\f
ro

llers\f\bre\fworn\f\bw\by\fdue\fto\fincorrect\f
inst\bll\btion,\fexcessive\fpre-lo\bd\for\ff\bulty\f
be\bring\fse\bting.\f

Inst\bll\f\b\fnew\fbe\bring\f\bnd\fnew\fse\bls\fif\f
ne

cess\bry.\f

Check\fthe\fbe\bring\fis\fcorrectly\flubric\bted.\f
4 .

\f\f
Check\fwhether\fthe\fbe\bring\fsurf\bces\f\bre\f
gr

\by\for\fgr\by/bl\bck\fwith\fdeposits\fbetween\f
the\frollers.\f

Inst\bll\f\b\fnew\fbe\bring\f\bnd\fnew\fse\bls\fif\f
ne

cess\bry.\f

Check\fthe\fbe\bring\fis\fcorrectly\flubric\bted.\f
5.

\f\f
Check\fwhether\fthe\fbe\bring\fring\fsurf\bces\f
\bre

\fgrooved\fc\bused\fby\fst\btic\fimp\bct.\f

Inst\bll\f\b\fnew\fbe\bring\fif\fits\fsurf\bce\fis\f
ro

ugh,\for\fif\fit\fis\fnoisy.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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6.NOTE:\fOverhe\bting\fc\bn\fc\buse\floss\fof\fsurf\bce\f
h\b
rdness.\f
Check\ffor\f\b\fd\brk\fblue\fcolors\fc\bused\fby\f
ov

erhe\bting\f(yellow\for\fbrown\fis\fnorm\bl)\f
due\fto\fexcessive\fpre-lo\bd\for\fin\bdequ\bte\f
lubric\btion.\f


Inst\bll\f\b\fnew\fbe\bring,\fnew\fse\bls\f\bnd\fcheck\f
other\fcomponents\f\bs\fnecess\bry.\f
7. \f\f
Check\fthe\fsurf\bces\ffor\f\bbr\bsion\fdue\fto\f
me

t\bl\ff\btigue.\f

Inst\bll\f\b\fnew\fbe\bring\f\bnd\fcle\bn\f\bll\fother\f
\bff

ected\fcomponents\f\bs\fnecess\bry.\f
\f\f
\f\f
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- T\bansmissi\fn D\baining and FillingS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Gene\bal P\b\fcedu\bes
Mate\bials
NameSpec\bf\bcat\bo\f
Tr\bnsmission\fOil\f75W\fFEWSS-M2C200-D2\f/\f7U7J-M2C200-BA
1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen

er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. Torque:\b 35\fNm\f
3. Fill\fup\fwith\fm\bnu\bl\ftr\bnsmission\ffluid\fto\f underne\bth\fthe\flower\fedge\fof\fthe\ffiller\fhole.\f
Mater\fal:\b Tr\bnsmission\fOil\f75W\fFE\f(WSS-
M2 C

200-D2\f/\f7U7J-M2C200-BA) \f
Tor

que:\b 35\fNm
\f
\f\f
\f\f
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Halfshaft Seal LHS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval and Installati\fn
Special T\f\fl(s)
Rem\fval
In

stallati\fn
205-115\f
Inst\bller,\fDrive\fPinion\fSe\bl
\f
308-208\f
Remover,\fH\blfsh\bft\fSe\bl\f 1. Remove\fthe\fleft-h\bnd\ffront\fdrivesh\bft.\fRefer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\fDrive\f
H\bl f

sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Special\bTool(\f):\b 308-208\f
1. Sp

ecial\bTool(\f):\b 205-115\f
2. I

nst\bll\fthe\fleft-h\bnd\ffront\fdrivesh\bft.\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\fDrive\f
H\blf

sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Check\fthe\flevel\fof\fthe\ftr\bnsmission\ffluid.\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling \f(308-
03A

\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMTX75,\f
Gener\bl\fProcedures).\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling \f(308-
03 B

\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMMT6,\f
Gener\bl\fProcedures).\f
\f
\f
\f\f
\f\f
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- Halfshaft Seal RHS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval and Installati\fn
Special T\f\fl(s)
Rem\fval
In

stallati\fn
205-115\f
Inst\bller,\fDrive\fPinion\fSe\bl
\f
308-208\f
Remover,\fH\blfsh\bft\fSe\bl\f 1. Remove\fthe\fright-h\bnd\ffront\fdrivesh\bft.\fRefer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\fDrive\f
H\bl f

sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
2. Special\bTool(\f):\b 308-208\f
1. Sp

ecial\bTool(\f):\b 205-115\f
2. I

nst\bll\fthe\fright-h\bnd\ffront\fdrivesh\bft.\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\fDrive\f
H\blf

sh\bfts,\fRemov\bl\f\bnd\fInst\bll\btion).\f
3. Check\fthe\flevel\fof\fthe\ftr\bnsmission\ffluid.\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling \f(308-
03A

\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f5-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMTX75,\f
Gener\bl\fProcedures).\f
Refer\fto:\f Tr\bnsmission\fDr\bining\f\bnd\fFilling \f(308-
03 B

\fM\bnu\bl\fTr\bnsmission/Tr\bns\bxle\f-\fVehicles\f
With:\f6-Speed\fM\bnu\bl\fTr\bns\bxle\f-\fMMT6,\f
Gener\bl\fProcedures).\f
\f
\f
\f\f
\f\f
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Manual T\bansmissi\fn/T\bansaxle - Vehicles
With: 5-Speed Manual T\bansaxle - MTX75
- T\bansmissi\fn—2.0L Du\batec-HE
(107kW/145PS) - MI4/2.0L Du\batec-HE
Flex Fuel (107kW/145PS) - MI4
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Rem\fval
Special T\f\fl(s)
Ge

ne\bal Equipment
303-290-13\f
Ad\bpter\ffor\f303-290A
\f
303-290A-15\f
Ad\bpter\ffür\f303-290A
\f
303-290B\f
Support\fB\br,\fEngine\f
303-290B-16\f
Ad\bpter\ffor\f303-290B
\f
T\bansmissi\fn jack 1. Refer\fto:\fHe\blth\f\bnd\fS\bfety\fPrec\butions\f(100-00\f
Gen

er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).
\f
2. Remove\fthe\ffollowing\fitems:\f 1. Air\ffilter\f
Refer\fto:\f Air\fCle\bner \f(303-12A\fInt\bke\fAir\f
Dis

tribution\f\bnd\fFiltering\f-\f2.0L\fDur\btec-
HE\f
(107kW/145PS)\f-\fMI4/2.0L\fDur\btec-HE\f
Flex\fFuel\f(107kW/145PS)\f-\fMI4/2.3L\f
Dur\btec-HE\f(118kW/160PS)\f-\fMI4,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. B\bttery\fc\brrier\f
Refer\fto:\f B\bttery\f(414-01\fB\bttery,\f
Mou

nting\f\bnd\fC\bbles,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
3. CAUTION:\fThe\fge\brshift\fc\bbles\fmust\fnot\f
b e

\fkinked\for\ftwisted.\f
\f
\f
\f
\f
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4. \f
5. \f
6. Remove\fthe\ffollowing\fitems:\f1. Subfr\bme\f
Refer\fto:\f Front\fSubfr\bme \f(502-00\fUni-
Bo d

y,\fSubfr\bme\f\bnd\fMounting\fSystem,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
2. Drivesh\bfts\f
Refer\fto:\f Front\fH\blfsh\bft\fLH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
Refer\fto:\f Front\fH\blfsh\bft\fRH \f(205-04\fFront\f
Dri

ve\fH\blfsh\bfts,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
7. NOTE:\fThe\fflexible\fexh\bust\fpipe\fmust\fnot\fbe\f
tw

isted.\f
8. \f
\f
\f
\f\f
\f\f
\f\f
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9. Det\bch\fthe\fst\brter\fmotor\ffrom\fthe\ftr\bnsmission\f\bnd\fposition\fit\fto\fone\fside.\f
10. Special\bTool(\f):\b 303-290B,\f303-290-13 ,\f303-
29 0

A-15 ,\f303-290B-16 \f
11. S

pecial\bTool(\f):\b 303-290A-15\f
12. S

pecial\bTool(\f):\b 303-290A-15\f
13 .

\f
\f\f
\f\f
\f\f
\f\f
\f\f
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14.CAUTIONS:\f
If \fthe\ffluid\fis\fspilled\fon\fthe\fp\bintwork,\f
the\f\bffected\f\bre\b\fmust\fbe\fimmedi\btely\f
w\bshed\fdown\fwith\fcold\fw\bter.\f
Use\fsuit\bble\fp\bper\fto\f\bbsorb\f\bny\f
esc\bping\ffluid.\f
15. Disc\brd\fthe\fre\br\fengine\fmounting\fbolt.\f
16. \f
17. Special\bTool(\f):\b 303-290B,\f303-290-13 ,\f303-
29 0

A-15 ,\f303-290B-16 \f
18.

The\flower\fright-h\bnd\ftr\bnsmission\fbolt\frem\bins\f
in\fthe\fengine.\f
\f\f
\f\f
\f\f
\f\f
\f\f
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19. \f
20.Special\bTool(\f):\b 303-290A-15\f
21 .

Support\fthe\ftr\bnsmission\fwith\f\b\fwooden\fblock\f
\bnd\fsecure\fit\fto\fthe\ftr\bnsmission\fj\bck\fusing\f\b\f
ret\bining\fstr\bp.\f
General\bEquipment:\b Tr\bnsmission\fj\bck\f
22 .S

pecial\bTool(\f):\b 303-290A-15\f
23.

Support\fthe\ftr\bnsmission\fusing\fthe\ftr\bnsmission\f
j\bck\f\bnd\fremove.\f
General\bEquipment:\b Tr\bnsmission\fj\bck\f
\f\f
\f\f
\f\f
\f\f
\f\f
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