FORD GALAXY 2006 Service Repair Manual

Page 2541 of 4402

Me\bsure\fthe\fvolt\bge\fbetween\fA/C\fclutch\frel\by\f
H401,\fsocket\fC1BB03-A,\fpin\f28,\fcircuit\fSBB13A\f
(RD),\fwiring\fh\brness\fside\f\bnd\fground.\f1\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b -\fAll\fexcept\fvehicles\fwith\f\b\f2.5L\fengine:GO\fto\fE7 .\f\f
-\f V

ehicles\fwith\f\b\f2.5L\fengine GO\fto\fE8.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fSBB13A\f
(RD)\fbetween\ffuse\fF13\f\bnd\fA/C\fclutch\frel\by\fH401\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
E7:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bA/C\bCLUTCH\b-\bALL\bEXCEPT\bVEHICLE\f\bWITH\bA\b2.5L\b
ENGINE
Disconnect\fConnector\fC1H302-C\ffrom\fthe\fA/C\f
clutch.\f1\b
Use\f\b\ffused\ftest\fc\bble\f(15\fA)\fto\fbridge\fA/C\fclutch\f
rel\by\fH401,\fsocket\fC1BB03-A,\fpin\f28\f\bnd\fpin\f29,\f
wiring\fh\brness\fside.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fA/C\fclutch,\f
connector\fC1H302-C,\fpin\f1,\fcircuit\fCH401A\f
(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fE10 .\f\f
No\b GO

\fto\fE9 .\f\f
E8:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bA/C\bCLUTCH\b-\bVEHICLE\f\bWITH\bA\b2.5L\bENGINE
Disconnect\fConnector\fC1H302-A\ffrom\fthe\fA/C\f
clutch.\f1\b
Use\f\b\ffused\ftest\fc\bble\f(15\fA)\fto\fbridge\fA/C\fclutch\f
rel\by\fH401,\fsocket\fC1BB03-A,\fpin\f28\f\bnd\fpin\f29,\f
wiring\fh\brness\fside.\f2\b
\f\f
\f\f
\f\f
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Page 2542 of 4402

Me\bsure\fthe\fvolt\bge\fbetween\fthe\fA/C\fclutch,\f
connector\fC1H302-A,\fpin\f1,\fcircuit\fCH401A\f
(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
CHECK\fthe\fmounting\fof\fthe\frefriger\bnt\fcompressor.\f
If\fthe\fcomponent\fis\fsecurely\f\btt\bched,\fRENEW\fthe\f
A/C\fclutch.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b GO\fto\fE9 .\f\f
E9:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bA/C\bCLUTCH\bAND\bTHE\bEJB\bFOR\bOPEN\bCIRCUIT
Disconnect\fConnector\fC1BB03-A\ffrom\fthe\fEJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fA/C\fclutch,\f
connector\fC1H302-C\f(vehicles\fwith\f\b\f2.5L\fengine:\f
connector\fC1H302-A),\fpin\f1,\fcircuit\fCH401A\f
(VT/WH),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\f
connector\fC1BB03-A,\fpin\f29,\fcircuit\fCH401A\f
(VT/WH),\fwiring\fh\brness\fside.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH401A\f
(VT/WH)\fbetween\fthe\fEJB\f\bnd\fA/C\fclutch\frel\by\f
H401\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH401A\f
(VT/WH)\fbetween\fthe\fEJB\f\bnd\fthe\fA/C\fclutch\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
E10:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bA/C\bCLUTCH
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fA/C\fclutch,\f
connector\fC1H302-C,\fpin\f2,\fcircuit\fGN129D\f
(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
\f\f
\f\f
\f\f
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Page 2543 of 4402

RENEW\fthe\f\bir\fconditioning\fclutch.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fA/C\fclutch\f\bnd\fground\fconnection\f
G1D129\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
E11:\bCHECK\bTHE\bPLAU\fIBILITY\bOF\bTHE\bAMBIENT\bTEMPERATURE
Connect\fthe\fdi\bgnostic\ftool.\f1\b
Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\fselect\f
PCM/AAT
\fin\fd\bt\b\flogger\f\bnd\fcheck\fthe\f\bmbient\f\bir\f
temper\bture.\f
2\b
Is\fthe\findic\bted\f\bmbient\f\bir\ftemper\bture\fpl\busible?\f
Yes\bGO\fto\fE12 .\f\f
No \b
GO

\fto\fE51 .\f\f
E12:\bCHECK\bTHE\bA/C\b\fWITCH\b\fIGNAL\b
Switch\fon\fthe\fblower.\f1\b
Switch\fon\fthe\f\bir\fconditioning\f(A/C).\f2\b
Using\fthe\fFord\f\bpproved\fdi\bgnostic\ftool,\fselect\f
BCM/AC_\fW \fin\fd\bt\b\flogger\f\bnd\fcheck\fthe\fA/C\f
switch\fsign\bl.\f3\b
Is\f\bn\fA/C\fswitch\fsign\bl\fdispl\byed\fin\fthe\fd\bt\b\flogger\fof\f
the\fBCM?\f
Yes\b
GO\fto\fE25 .\f\f
No\b -

\fAll\fexcept\fvehicles\fwith\felectronic\f\butom\btic\f
temper\bture\fcontrol\f(EATC): GO\fto\fE21.\f\f
-\fV

ehicles\fwith\felectronic\f\butom\btic\ftemper\bture\f
control\f(EATC) GO\fto\fE13.\f\f
E13:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bEVAPORATOR\bTEMPERATURE\b\fEN\fOR
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H406-A\ffrom\fthe\f
ev\bpor\btor\ftemper\bture\fsensor.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fev\bpor\btor\f
temper\bture\fsensor,\fconnector\fC2H406-A,\fpin\f1,\f
circuit\fVH406A\f(\bll\fexcept\fvehicles\fwith\felectronic\f
\butom\btic\ftemper\bture\fcontrol\f(EATC):\fcircuit\f
VH406C)\f(VT/BN),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Is\f\b\fvolt\bge\fof\f\bpprox.\f5\fvolts\fme\bsured?\f
Yes\b GO\fto\fE18 .\f\f
No\b
-

\fThe\fvolt\bge\fme\bsured\fis\fmore\fth\bn\f6\f
Volts:LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fvolt\bge\fin\f
circuit\fVH406A\f(\bll\fexcept\fvehicles\fwith\felectronic\f
\butom\btic\ftemper\bture\fcontrol\f(EATC):\fcircuit\f
VH406C)\f(VT/BN)\fbetween\fthe\fEATC\fmodule\for\f
GEM\f\bnd\fthe\fev\bpor\btor\ftemper\bture\fsensor\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
\f\f
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Page 2544 of 4402

oper\btion\fof\fthe\fsystem.\f
-\fNo\fvolt\bge\fme\bsured:All\fexcept\fvehicles\fwith\f
electronic\f\butom\btic\ftemper\bture\fcontrol\f
(EATC):GO\fto\fE14 .\fVehicles\fwith\felectronic\f
\but

om\btic\ftemper\bture\fcontrol\f(EATC) GO\fto\fE16.\f\f
E14:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bEVAPORATOR\bTEMPERATURE\b\fEN\fOR\bAND\b
THE\bGEM\bFOR\bA\b\fHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fGEM.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fev\bpor\btor\f
temper\bture\fsensor,\fconnector\fC2H406-A,\fpin\f1,\f
circuit\fVH406C\f(VT/BN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f3\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhms\fme\bsured?\f
Yes\b GO\fto\fE15 .\f\f
No\b L

OCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fcircuit\f
VH406C\f(VT/BN)\fbetween\fthe\fGEM\f\bnd\fthe\f
ev\bpor\btor\ftemper\bture\fsensor\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
E15:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bEVAPORATOR\bTEMPERATURE\b\fEN\fOR\bAND\b
THE\bGEM\bFOR\bOPEN\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fev\bpor\btor\f
temper\bture\fsensor,\fconnector\fC2H406-A,\fpin\f1,\f
circuit\fVH406C\f(VT/BN),\fwiring\fh\brness\fside\f\bnd\f
the\fGEM,\fconnector\fC1BP02-C,\fpin\f2,\fcircuit\f
VH406C\f(VT/BN),\fwiring\fh\brness\fside.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
TEST\fthe\fGEM\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fVH406C\f
(VT/BN)\fbetween\fthe\fev\bpor\btor\ftemper\bture\f
sensor\f\bnd\fthe\fGEM\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
E16:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bEVAPORATOR\bTEMPERATURE\b\fEN\fOR\bAND\b
THE\bEATC\bMODULE\bFOR\bA\b\fHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC2H101-B\ffrom\fthe\fEATC\f
module.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fev\bpor\btor\f
temper\bture\fsensor,\fconnector\fC2H406-A,\fpin\f1,\f
circuit\fVH406A\f(VT/BN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f3\b
\f\f
\f\f
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Page 2545 of 4402

Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhms\fme\bsured?\f
Yes\bGO\fto\fE17 .\f\f
No\b
L

OCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fcircuit\f
VH406A\f(VT/BN)\fbetween\fthe\fEATC\fmodule\f\bnd\fthe\f
ev\bpor\btor\ftemper\bture\fsensor\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
E17:\bCHECK\bFOR\bOPEN\bCIRCUIT\bBETWEEN\bTHE\bEVAPORATOR\bTEMPERATURE\b\fEN\fOR\b
AND\bTHE\bEATC\bMODULE
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fev\bpor\btor\f
temper\bture\fsensor,\fconnector\fC2H406-A,\fpin\f1,\f
circuit\fVH406A\f(VT/BN),\fwiring\fh\brness\fside\f\bnd\f
the\fEATC\fmodule,\fconnector\fC2H101-B,\fpin\f4,\f
circuit\fVH406A\f(VT/BN),\fwiring\fh\brness\fside.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b CHECK\fthe\fEATC\fmodule,\fif\fnecess\bry\fINSTALL\f\b\f
new\fone.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fVH406A\f
(VT/BN)\fbetween\fthe\fev\bpor\btor\ftemper\bture\f
sensor\f\bnd\fthe\fEATC\fmodule\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
E18:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bEVAPORATOR\bTEMPERATURE\b
\fEN\fOR
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fev\bpor\btor\f
temper\bture\fsensor,\fconnector\fC2H406-A,\fpin\f3,\f
circuit\fRH105P\f(\bll\fexcept\fvehicles\fwith\felectronic\f
\butom\btic\ftemper\bture\fcontrol\f(EATC):\fcircuit\f
RH105U)\f(GN),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fthe\fev\bpor\btor\ftemper\bture\fsensor.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No\b
\f\f
\f\f
\f\f
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Page 2546 of 4402

-\fAll\fexcept\fvehicles\fwith\felectronic\f\butom\btic\f
temper\bture\fcontrol\f(EATC):GO\fto\fE19.\f\f
-\fV

ehicles\fwith\felectronic\f\butom\btic\ftemper\bture\f
control\f(EATC) GO\fto\fE20.\f\f
E19:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bEVAPORATOR\bTEMPERATURE\b\fEN\fOR\bAND\b
THE\bGEM\bFOR\bOPEN\bCIRCUIT
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fGEM.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fev\bpor\btor\f
temper\bture\fsensor,\fconnector\fC2H406-A,\fpin\f3,\f
circuit\fRH105U\f(GN),\fwiring\fh\brness\fside\f\bnd\fthe\f
GEM,\fconnector\fC1BP02-C,\fpin\f1,\fcircuit\fRH105U\f
(GN),wiring\fh\brness\fside.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
TEST\fthe\fGEM\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fRH105U\f
(GN)\fbetween\fthe\fev\bpor\btor\ftemper\bture\fsensor\f
\bnd\fthe\fGEM\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
E20:\bCHECK\bFOR\bOPEN\bCIRCUIT\bBETWEEN\bTHE\bEVAPORATOR\bTEMPERATURE\b\fEN\fOR\b
AND\bTHE\bEATC\bMODULE
Disconnect\fConnector\fC2H101-B\ffrom\fthe\fGEM.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fev\bpor\btor\f
temper\bture\fsensor,\fconnector\fC2H406-A,\fpin\f3,\f
circuit\fRH105P\f(GN),\fwiring\fh\brness\fside\f\bnd\fthe\f
EATC\fmodule,\fconnector\fC2H101-B,\fpin\f17,\fcircuit\f
RH105T\f(GN),\fwiring\fh\brness\fside.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b CHECK\fthe\fEATC\fmodule,\fif\fnecess\bry\fINSTALL\f\b\f
new\fone.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fRH105U\f
(GN)\fbetween\fthe\fev\bpor\btor\ftemper\bture\fsensor\f
\bnd\fthe\fGEM\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
E21:\bCHECK\bTHE\bA/C\bREQUE\fT\b\fIGNAL\bIN\bTHE\bGENERIC\bELECTRONIC\bMODULE\b(GEM)
Set\fthe\fblower\fswitch\fto\fposition\f1.\f1\b
Switch\fon\fthe\f\bir\fconditioning\f(A/C).\f2\b
Using\fthe\fdi\bgnostic\ftester,\fselect\fthe\fGEM\f\bnd\f
check\fin\fthe\fd\bt\b\flogger\fwhether\f\bn\fA/C\frequest\f
sign\bl\fis\fdispl\byed.\f3\b
Is\f\bn\fA/C\frequest\fsign\bl\fdispl\byed\fin\fthe\fd\bt\b\flogger\fof\f
the\fGEM?\f
Yes\b GO\fto\fE13 .\f\f
\f\f
\f\f
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Page 2547 of 4402

No\bGO\fto\fE22 .\f\f
E22:\bCHECK\bTHE\b\fIGNAL\bFROM\bTHE\bA/C\bON/OFF\b\fWITCH\bAT\bTHE\bCJB
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fConnector\fC1BP02-C\ffrom\fthe\fCJB.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Set\fthe\fblower\fswitch\fto\fposition\f1.\f4\b
Switch\fon\fthe\f\bir\fconditioning\f(A/C).\f5\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fCJB,\fconnector\f
C1BP02-C,\fpin\f26,\fcircuit\fCH434A\f(GY/YE),\fwiring\f
h\brness\fside\f\bnd\fground.\f6\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
TEST\fthe\fGEM\f\bnd\fRENEW\f\bs\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b GO\fto\fE23 .\f\f
E23:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bA/C\bCONTROL\bA\f\fEMBLY\bAND\bTHE\bCJB\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fconnector\fC2H101-C\ffrom\fthe\fA/C\f
control\f\bssembly\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bir\f
conditioning\fcontrol\f\bssembly,\fconnector\fC2H101-
C,\fpin\f2,\fcircuit\fCH434A\f(GY/YE),\fwiring\fh\brness\f
side\f\bnd\fthe\fCJB,\fconnector\fC1BP02-C,\fpin\f26,\f
circuit\fCH434A\f(GY/YE),\fwiring\fh\brness\fside.\f3\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fE24 .\f\f
No\b
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH434A\f
(GY/YE)\fbetween\fthe\f\bir\fconditioning\fcontrol\f
\bssembly\f\bnd\fthe\fCJB\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
E24:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bA/C\bCONTROL\bA\f\fEMBLY\bAND\bTHE\bCJB\bFOR\b
\fHORT\bTO\bGROUND
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bir\f
conditioning\fcontrol\f\bssembly,\fconnector\fC2H101-
C,\fpin\f2,\fcircuit\fCH434A\f(GY/YE),\fwiring\fh\brness\f
side\f\bnd\fground.\f1\b
\f\f
\f\f
Стр. 37 из 92
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Page 2548 of 4402

Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhms\fme\bsured?\f
Yes\b
CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\f\bir\fconditioning\f
control\fp\bnel.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuit\f
CH434A\f(GY/YE)\fbetween\fthe\f\bir\fconditioning\f
control\f\bssembly\f\bnd\fthe\fCJB\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
E25:\bCHECK\bTHE\bREFRIGERANT\bQUANTITY
CHECK\fthe\fqu\bntity\fof\frefriger\bnt.\f\f
REFER\fto:\f
Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\bcu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
1\b
Is\fthe\fqu\bntity\fof\frefriger\bnt\fin\fthe\fsystem\fin\f
\bccord\bnce\fwith\fthe\fm\bnuf\bcturer's\fspecific\btions?\f
Yes\b GO\fto\fE26 .\f\f
No\b
F

ill\fup\fthe\frequired\fqu\bntity\fof\frefriger\bnt\fin\f
\bccord\bnce\fwith\fthe\fm\bnuf\bcturer's\fspecific\btions.\f
\f
REFER\fto:\f Air\fConditioning\f(A/C)\fSystem\fRecovery,\f
Ev\b
cu\btion\f\bnd\fCh\brging\f(412-00\fClim\bte\fControl\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
E26:\bCHECK\bTHE\bCONTROL\bVOLTAGE\bAT\bA/C\bCLUTCH\bRELAY\bH401
Me\bsure\fthe\fvolt\bge\fbetween\fA/C\fclutch\frel\by\f
H401,\fsocket\fC1BB03-A,\fpin\f31,\fcircuit\fSBB07C\f
(RD/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f1\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
GO\fto\fE27 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\ffuse\fF7\f\bnd\fthe\fA/C\fclutch\frel\by\fH401\fwith\f
the\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
E27:\bCHECK\bAIR\bCONDITIONING\bCLUTCH\bRELAY\bH401
Check\fA/C\fclutch\frel\by\fH401\f\bccording\fto\fthe\f1\b
\f\f
\f\f
Стр. 38 из 92
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Page 2549 of 4402

component\fcheck\f\bt\fthe\fend\fof\fthe\fsection.\f
Is\f\bir\fconditioning\fclutch\frel\by\fH401\fOK?\f
Yes\bGO\fto\fE28 .\f\f
No\b R

ENEW\f\bir\fconditioning\fclutch\frel\by\fH401.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
E28:\bCHECK\bTHE\bVOLTAGE\bAT\bTHE\bREFRIGERANT\bPRE\f\fURE\bTRAN\fDUCER
Disconnect\fConnector\fC1H433\ffrom\fthe\frefriger\bnt\f
pressure\ftr\bnsducer.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\frefriger\bnt\f
pressure\ftr\bnsducer,\fconnector\fC1H433,\fpin\f2,\f
circuit\fVH442B\f(GN/BN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f3\b
Is\f\b\fvolt\bge\fof\f\bpprox.\f5\fvolts\fme\bsured?\f
Yes\b GO\fto\fE29 .\f\f
No\b
-

\fVehicles\fwith\f\b\f1.8L\fdiesel\fengine: GO\fto\fE39.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fdiesel\fengine: GO\fto\fE42.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fengine:GO\fto\fE45 .\f\f
-\fV

ehicles\fwith\f\b\f2.5L\fengine GO\fto\fE48.\f\f
E29:\bCHECK\bTHE\bCONTROL\bVOLTAGE\bAT\bTHE\bREFRIGERANT\bPRE\f\fURE\bTRAN\fDUCER
Me\bsure\fthe\fvolt\bge\fbetween\fthe\frefriger\bnt\f
pressure\ftr\bnsducer,\fconnector\fC1H433,\fpin\f3,\f
circuit\fLH108B\f(GY/BN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f1\b
Is\f\b\fvolt\bge\fof\f\bpprox.\f4\fvolts\fme\bsured?\f
Yes\b GO\fto\fE30 .\f\f
No\b -

\fVehicles\fwith\f\b\f1.8L\fdiesel\fengine: GO\fto\fE40.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fdiesel\fengine: GO\fto\fE43.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fengine:GO\fto\fE46 .\f\f
-\fV

ehicles\fwith\f\b\f2.5L\fengine GO\fto\fE49.\f\f
E30:\bCHECK\bTHE\bGROUND\bCONNECTION\bOF\bTHE\bREFRIGERANT\bPRE\f\fURE\b
TRAN\fDUCER
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\frefriger\bnt\f
pressure\ftr\bnsducer,\fconnector\fC1H433,\fpin\f1,\f
circuit\fRH108D\f(BU/RD)\f(vehicles\fwith\f\b\f1.8L\fdiesel\f
engine:\fcircuit\fRH108G\f(BU/RD)),\fwiring\fh\brness\f
side\f\bnd\fground.\f
2\b
\f\f
\f\f
Стр. 39 из 92
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Page 2550 of 4402

Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b-\fVehicles\fwith\f\b\f1.8L\fdiesel\fengine: GO\fto\fE31.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fdiesel\fengine: GO\fto\fE33.\f\f
-\f V

ehicles\fwith\f\b\f2.0L\fengine:GO\fto\fE35 .\f\f
-\fV

ehicles\fwith\f\b\f2.5L\fengine GO\fto\fE37.\f\f
No\b -

\fVehicles\fwith\f\b\f1.8L\fdiesel\fengine: GO\fto\fE41.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fdiesel\fengine: GO\fto\fE44.\f\f
-\fV

ehicles\fwith\f\b\f2.0L\fengine:GO\fto\fE47 .\f\f
-\fV

ehicles\fwith\f\b\f2.5L\fengine GO\fto\fE50.\f\f
E31:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bA/C\bCLUTCH\bRELAY\bH401\bAND\bTHE\bPOWERTRAIN\b
CONTROL\bMODULE\b(PCM)\bFOR\bOPEN\bCIRCUIT\b-\bVEHICLE\f\bWITH\bA\b1.8L\bDIE\fEL\b
ENGINE
Connect\fA/C\fclutch\frel\by\fH401\fto\fsocket\fC1BB03-
A.\f1\b
Disconnect\fConnector\fC1E108-K\ffrom\fthe\fPCM.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fPCM,\fconnector\f
C1E108-K,\fpin\fF2,\fcircuit\fCH109B\f(YE/BK),\fwiring\f
h\brness\fside\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b RENEW\fthe\frefriger\bnt\fpressure\ftr\bnsducer.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\fIf\fthe\fsystem\fis\fstill\f
inoper\btive,\fCHECK\fthe\fPCM\f\bnd\fRENEW\fif\f
necess\bry.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b
GO\fto\fE32 .\f\f
E32:\bCHECK\bTHE\bCIRCUIT\bBETWEEN\bTHE\bPCM\bAND\bTHE\bEJB\bFOR\bOPEN\bCIRCUIT\b-\b
VEHICLE\f\bWITH\bA\b1.8L\bDIE\fEL\bENGINE
Disconnect\fConnector\fC1BB03-A\ffrom\fthe\fEJB.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fPCM,\f
connector\fC1E108-K,\fpin\fF2,\fcircuit\fCH109B\f
(YE/BK),\fwiring\fh\brness\fside\f\bnd\fthe\fEJB,\fconnector\f
C1BB03-A,\fpin\f30,\fcircuit\fCH109B\f(YE/BK),\fwiring\f
h\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCH109B\f
(YE/BK)\fbetween\fthe\fEJB\f\bnd\fA/C\fclutch\frel\by\fH401\f
with\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
\f\f
\f\f
Стр. 40 из
92
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