FORD GALAXY 2006 Service Repair Manual

Vehicles\fwith\ffuel\ffired\fbooster\fhe\bter\f
Vehicles\fwith\fdiesel\fengine\f
All\fexcept\fvehicles\fwith\fdiesel\fengine\f
All\fvehicles\fGenera\f\bEquipment:\b
Wo
oden\fBlock\f
18.
\f
19. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
20. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
21. Refer\fto:\f Quick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
\f\f
\f\f
\f\f
\f\f
\f\f
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I\bstallat\fo\b Vehicles\fwith\fdiesel\fengine\f
22. \f
2 3

. Specia\f\bToo\f(s):\b 310-069\f
Tor

que:\b 85\fNm
\f
24. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d \b

m\bge\fthe\ffuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f
\brm.\f
25. Dr\bin\fthe\ffuel\ft\bnk.\f
Genera\f\bEquipment:\b Fuel\ft\bnk\fdr\bining\f
eq u

ipment \f
1. T

o\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
2. CAUTION:\fT\bke\fextr\b\fc\bre\fnot\fto\f
d\b

m\bge\fthe\ffuel\ft\bnk\flevel\fsensor\fflo\bt\f\bnd\f
\brm.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\fse\bl\fis\fcorrectly\f
loc\bted.\f
NOTE:\fM\bke\fsure\fth\bt\fthe\finst\bll\btion\fm\brks\f
\bre\f\bligned.\f
3. Refer\fto:\f Fuel\fSystem\fBleeding\f-\f1.8L\fDur\btorq-
TDC
i\f(Lynx)\fDiesel \f(310-00\fFuel\fSystem\f-\f
Gen

er\bl\fInform\btion,\fGener\bl\fProcedures).\f
Refer\fto:\f Fuel\fSystem\fBleeding\f-\f2.0L\fDur\btorq-
TD C

i\f(DW)\fDiesel \f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inf

orm\btion,\fGener\bl\fProcedures).\f
Refer\fto:\f Fuel\fSystem\fBleeding\f-\f2.2L\fDur\btorq-
TD C

i\f(DW)\fDiesel \f(310-00\fFuel\fSystem\f-\fGener\bl\f
\f\f
\f\f
\f\f
\f\f
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Inform\btion,\fGener\bl\fProcedures).\f
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Fuel Ta\bk a\bd L\f\bes - 2.2L Duratorq-TDC\f
(129kW/175PS) - DW - Fuel Ta\bk F\fller
P\fpe
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\fins t
\bll\btion\fdet\bils.\f
1. Refer\fto:\f
Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. Dr\bin\fthe\ffuel\ft\bnk.\f\f Refer\fto:\f Fuel\fT\bnk\fDr\bining\f(310-00\fFuel\f
Sy s

tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
3. Remove\fthe\fright-h\bnd\fre\br\fwheel\f\bnd\ftire.\f
Refer\fto:\f Wheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\f
Tir

es,\fRemov\bl\f\bnd\fInst\bll\btion).\f
4. \f
5. Torque:\b 10\fNm
\f
6. \f
7. NOTE:\fNote\fthe\forient\btion\fof\fthe\fcl\bmp\fto\f
\b
i

d\finst\bll\btion.\f\f1. Torque:\b 1
0\fNm\f
2. Disc\brd\fthe\ffuel\ft\bnk\ffiller\fpipe\fcl\bmp.\f
\f\f
\f\f
\f\f
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I\bstallat\fo\b
NOTE:\fM\bke\fsure\fth\bt\f\b\fnew\fcl\bmp\fis\finst\blled.\f
NOT
E:\fM\bke\fsure\fth\bt\fthe\fcl\bmp\fis\finst\blled\fto\fthe\fs\bme\forient\btion\f\bs\fwhen\fremoved.\f\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f
\f
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Fuel Ta\bk a\bd L\f\bes - 2.2L Duratorq-TDC\f
(129kW/175PS) - DW - Fuel F\flterS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal a\bd I\bstallat\fo\b
Removal
WAR
NING:\fRefer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-00\f
Gen

er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
1. Refer\fto:\f Fuel\fInjection\fComponent\fCle\bning\f
(30
3-04F\fFuel\fCh\brging\f\bnd\fControls\f-\f2.2L\f
Dur\btorq-TDCi\f(129kW/175PS)\f-\fDW,\fGener\bl\f
Procedures).\f
2. \f
3. Torque:\b 9\fNm
\f
4. CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f
\b r

e\fse\bled.\fUse\fnew\fbl\bnking\fc\bps.\f
Refer\fto:\f Qu
ick\fRele\bse\fCoupling \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
5. Torque:\b 9\fNm\f
6. NOTE:\fThis\fstep\fis\fonly\fnecess\bry\fwhen\f
\f\f
\f\f
\f\f
\f\f
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I\bstallat\fo\b inst\blling\f\b\fnew\fcomponent.\f\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure.\f Re
fer\fto:\f Fuel\fSystem\fBleeding\f-\f2.2L\fDur\btorq-
TDC

i\f(DW)\fDiesel \f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inf

orm\btion,\fGener\bl\fProcedures).\f
\f
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Accelerat\bon \fontrol - Accelerator PedalS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Installat\bon
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Installat\bon 1.
Torque:\b 9
\fNm\f
1. To\finst\bll,\freverse\fthe\fremov\bl\fprocedure\f
\f\f
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Speed Co\btrol \f Speed Co\btrolS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descriptio\b a\bd Operatio\b
For\f\bddition\bl\finform\btion\freg\brding\fthe\fspeed\fcontrol.\f\f
Fo

r\f\bddition\bl\finform\btion,\frefer\fto:\f Proximity\fW\brning\fSystem\f(413-09\fW\brning\fDevices,\f
Des

cription\f\bnd\fOper\btion).\f
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Climate\bControl\b\fystem\b-\bGeneral\b
Information\b-\b\fpecificationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Lubricants,\bFluids,\b\fealers\band\bAdhesives\b
Refrigerant\bCapacities\b(When\bCharging)\b
Refrigerant\bOil\bCapacities\b(When\bCharging)\b
Addition\bof\bRefrigerant\bOil\b(When\bnew\bcomponents\bare\binstalled)\b
Clutch\bair\bgap\b
Torque\b\fpecifications\b
Specifica\bions
Refriger\bnt\fR134\bWSH-M17B19-A
Refriger\bnt\foilWSH-M1C231-B
\frams
Air\fConditioning600\f±\f15
A/C\fsystem\fwith\fAuxili\bry\fA/C\fsystem850\f±\f15
Millili\bers
Air\fConditioning200
A/C\fsystem\fwith\fAuxili\bry\fA/C\fsystem250
Millili\bers
Air\fconditioning\fcompressor\fif\fthe\f\bmount\fof\frefriger\bnt\foil\ft\bken\ffrom\f
the\ff\bulty\fcompressor\fis\fless\fth\bn\f150\fmlDr\bin\f50\ffrom\fnew\fcompressor.
Air\fconditioning\fcompressor\fif\fthe\f\bmount\fof\frefriger\bnt\foil\ft\bken\ffrom\f the\ff\bulty\fcompressor\fis\fmore\fth\bn\f150\fmlDr\bin\f0\ffrom\fnew\fcompressor.
Condenser\bdd\f30.
Ev\bpor\btor\bdd\f90.
Accumul\btor/dehydr\btor\bdd\f90.
Every\ftime\frefriger\bnt\fis\fev\bcu\bted.\bdd\f20.
When\f\bll\fnew\fcomponents\f\bre\finst\blled.\bdd\f60.
mm
Compressor\fclutch\f\bir\fg\bp0.35\f-\f0.85
Descrip\bionNmlb-f\blb-in
Compressor\fdrive\fpl\bte\fret\bining\fbolt1310–
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