AUX FORD GALAXY 2006 Service Owner's Manual

h\brness\fside.\f
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\bCHECK\fthe\f\buxili\bry\fclim\bte\fcontrol\fmodule\fusing\f
WDS,\fRENEW\fif\fnecess\bry.\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fVHA31A\f
(GN/BN)\fbetween\fthe\f\buxili\bry\fclim\bte\fcontrol\f\bir\f
outlet\ftemper\bture\fsensor\f\bnd\fthe\f\buxili\bry\fclim\bte\f
control\fmodule\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
D3:\bCHECK\bGROUND\bCONNECTION\bFROM\bAUXILIARY\bCLIMATE\bCONTROL\bAIR\bOUTLET\b
TEMPERATURE\b\fEN\fOR
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\f\bir\foutlet\ftemper\bture\fsensor,\fconnector\f
C4HA09-A,\fpin\f2,\fcircuit\fRHA27A\f(GY/BU),\fwiring\f
h\brness\fside\f\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fD5.\f\f
No\b GO

\fto\fD4.\f\f
D4:\bCHECK\bCIRCUIT\bBETWEEN\bAUXILIARY\bCLIMATE\bCONTROL\bAIR\bOUTLET\b
TEMPERATURE\b\fEN\fOR\bAND\bAUXILIARY\bCLIMATE\bCONTROL\bMODULE\bFOR\bOPEN\b
CIRCUIT
Disconnect\fConnector\fC3H101-R\ffrom\f\buxili\bry\f
clim\bte\fcontrol\fmodule.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\f\bir\foutlet\ftemper\bture\fsensor,\fconnector\f
C4HA09-A,\fpin\f2,\fcircuit\fRHA27A\f(GY/BU),\fwiring\f
h\brness\fside\f\bnd\fthe\f\buxili\bry\fclim\bte\fcontrol\f
module,\fconnector\fC3H101-
R,\fpin\f14,\fcircuit\fRHA27A\f
(GY/BU),\fwiring\fh\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fD5.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fRHA27A\f
(GY/BU)\fbetween\fthe\f\buxili\bry\fclim\bte\fcontrol\f\bir\f
outlet\ftemper\bture\fsensor\f\bnd\fthe\f\buxili\bry\fclim\bte\f
control\fmodule\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
D5:\bCHECK\bCIRCUIT\bBETWEEN\bAUXILIARY\bCLIMATE\bCONTROL\bAIR\bOUTLET\b
TEMPERATURE\b\fEN\fOR\bAND\bAUXILIARY\bCLIMATE\bCONTROL\bMODULE\bFOR\b\fHORT\bTO\b
GROUND
Disconnect\fConnector\fC3H101-R\ffrom\f\buxili\bry\f
clim\bte\fcontrol\fmodule.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule,\fconnector\fC3H101-R,\fpin\f14,\fcircuit\f
RHA27A\f(GY/BU),\fwiring\fh\brness\fside\f\bnd\fground.\f
2\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b
\f\f
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Component\bTests\b
Blower\brelay,\bauxiliary\bclimate\bcontrol\b1. 1.\b
Check\fthe\fnorm\blly\fopen\fcont\bct\fin\fthe\funswitched\fst\bte:\f
1
. Me\bsure\fthe\fresist\bnce\f\bt\fthe\f\buxili\bry\fclim\bte\fcontrol\fblower\frel\by,\fbetween\fpin\f3\f\bnd
\fpin\f5,\fcomponent\fside.\f
2. Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
3. If\fyes,\fgoto\f2.\f
4. If\fno,\fRENEW\fthe\f\buxili\bry\fclim\bte\fcontrol\fblower\frel\by.\f
2. 2.\b
Check\fthe\fnorm\blly\fopen\fcont\bct\fin\fthe\fswitched\fst\bte:\f
1
. Using\f\b\ffused\ftest\fc\bble\f(1\fA),\fconnect\fpin\f1\fof\fthe\f\buxili\bry\fclim\bte\fcontrol\fblower\fre
l\by,\fcomponent\fside,\fto\fthe\fb\bttery\fpositive\ftermin\bl.\f
2. Using\f\b\ftest\fc\bble,\fconnect\fpin\f2\fof\fthe\f\buxili\bry\fclim\bte\fcontrol\fblower\frel\by,\f component\fside,\fwith\fthe\fb\bttery\fneg\btive\fpole.\f
3. Me\bsure\fthe\fresist\bnce\f\bt\fthe\f\buxili\bry\fclim\bte\fcontrol\fblower\frel\by,\fbetween\fpin\f3\f
\bnd\fpin\f5,\fcomponent\fside.\f
4. Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
5. If\fyes,\fthen\fthe\f\buxili\bry\fclim\bte\fcontrol\fblower\frel\by\fis\fOK.\f
6. If\fno,\fRENEW\fthe\f\buxili\bry\fclim\bte\fcontrol\fblower\frel\by.\f
RENEW\fthe\f\buxili\bry\fclim\bte\fcontrol\f\bir\foutlet\f
temper\bture\fsensor.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fcircuit\f
RHA27A\f(GY/BU)\fbetween\fthe\f\buxili\bry\fclim\bte\f
control\fmodule\f\bnd\fthe\f\buxili\bry\fclim\bte\fcontrol\f\bir\f
outlet\ftemper\bture\fsensor\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
\f\f
\f\f
Стр. 20 из 20
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Auxiliar\b Clima\fe Con\frol - Auxiliar\b
Clima\fe Con\frolS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Refrigeran\f circui\f
Ov

erview - refrigeran\f lines - addi\fional air condi\fioning s\bs\fem
ItemDesc\biptio\f
1Condenser
2A/C\fcompressor
3Blower\fmotor
4Ev\bpor\btor
5Exp\bnsion\fv\blve\fwith\felectric\fshut-off\fv\blve
6Refriger\bnt\fdrier
7Cooling\ff\bns.
8High\f-\fpressure\f(liquid\f\bnd\fw\brm)
9Low\f-\fpressure\f(liquid\f\bnd\fcool)
10Low-pressure\f(g\bseous\f\bnd\fcool)
11High\fpressure\f(g\bseous\f\bnd\fhot)
12Front\f\bir\fconditioning\fsystem
13Addition\bl\f\bir\fconditioning\fsystem
\f
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\f\fDescrip\fion
Ev\bpor\btor\finlet\fline\f-\ffront\f\bir\fconditioning\fsystem\f
Ev\bpor\btor\finlet\fline\f-\ffront\f\bir\fconditioning\fsystem\f
Ev\bpor\btor\finlet\fline\f-\f\bddition\bl\f\bir\fconditioning\fsystem\f
Ev\bpor\btor\foutlet\fline\f-\f\bddition\bl\f\bir\fconditioning\fsystem\f
Air dis\fribu\fion - addi\fional air condi\fioning s\bs\fem
\f\f
Descrip\fion
Housing\f-\f\bddition\bl\f\bir\fconditioning\fsystem\f
Auxili\bry\fclim\bte\fcontrol\fmodule\f
Air\fducts.\f
I\fem 1
2
3
4
I\fem 1
2
3
\f
Par\f Number -
-
-
-
\f
Par\f Number-
-
-
-
Стр. 2 из 3
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Auxiliar\b Clima\fe Con\frol - Elec\fric
Boos\fer Hea\ferS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Elec\fric boos\fer hea\fer
In

\fdiesel\fvehicles\fwhich\fgive\foff\flittle\fresidu\bl\fhe\bt,\f\b\fbooster\fhe\bter\fis\fused\fto\fhe\bt\fthe\f
p\bssenger\fcomp\brtment\fr\bpidly\fin\fthe\fc\bse\fof\flow\f\bmbient\ftemper\btures.\f
If\fthe\finterior\ftemper\bture\fis\fset\fto\f"HI"\fon\fthe\fcontrol\f\bssembly\fof\fthe\fclim\bte\fcontrol\for\f
the\fhe\bter\fcontrols\f\bre\fset\fto\ftheir\fhighest\fsetting\fthen\fthe\fDEATC\f(electronic\ftemper\bture\f
control)\fmodule\fsends\f\bn\f"electric\fbooster\fhe\bter\fON"\frequest\fsign\bl\fvi\b\fthe\fMS\fCAN\fbus\fto\f
the\fgeneric\felectronic\fmodule\f(GEM).\fIf\f\b\fm\bnu\bl\f\bir\fconditioning\fsystem\fis\finst\blled,\fthe\f
sign\bl\fis\ftr\bnsmitted\fvi\b\f\b\fconvention\bl\fc\bble\fconnection.\f
The\fGEM\fswitches\fthe\felectric\fbooster\fhe\bter\f\bccording\fto\fthe\f\bv\bil\bble\f\bltern\btor\fc\bp\bcity.\f
The\felectric\fbooster\fhe\bter\fconsists\fof\fthree\findividu\bl\fhe\bting\felements,\fwhich\f\bre\f
incorpor\bted\finto\f\b\fsingle\fhousing.\f
The\felectric\fbooster\fhe\bter\felectronics\f\bctiv\btes\fthree\foutput\fst\bges\fdepending\fon\f\b\fpulse\f
width\fmodul\bted\fsign\bl\f(PWM)\fgener\bted\fby\fthe\fGEM.\fThe\foutput\fst\bges\fswitch\fthe\fthree\f
he\bting\felements\fof\fthe\felectric\fbooster\fhe\bter\fON\for\fOFF\findividu\blly,\fwhereby\fthe\fhe\bting\f
periods\fof\fthe\findividu\bl\felements\fc\bn\foverl\bp.\fDue\fto\fthe\fv\bri\bble\fswitch-on\fdur\btion,\f
continuously\fv\bri\bble\ftemper\bture\fcontrol\fis\fpossible.\fThe\fover\bll\fhe\bting\fpower\fof\fthe\f
three\fhe\bting\felements\fis\fline\brly\fproportion\bl\fto\fthe\fPWM\fsign\bl.\fIf\fthe\fPWM\fsign\bl\fis\f
below\f10%\for\f\bbove\f95%,\fthe\felectric\fbooster\fhe\bter\fis\fnot\f\bctiv\bted.\f \f\f
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Auxiliar\b Clima\fe Con\frol - Fuel Fired
Boos\fer Hea\ferS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Principles of Opera\fion
Th

e\ffuel-fired\f\bddition\bl\fhe\bter\fprovides\fextr\b\fhe\bt\fto\fthe\fp\bssenger\fcomp\brtment\fif\fthe\f
he\bt\femitted\fby\fthe\fengine\fis\fnot\fsufficient\f(boost\fhe\bter\ffunction).\f
By\fburning\ffuel,\fthe\ffuel-fired\f\bddition\bl\fhe\bter\fgener\btes\fhe\bt\fwhich\fis\fconveyed\fvi\b\fthe\f
cool\bnt\fcircuit\fto\fthe\fengine\f\bnd\fthe\fp\bssenger\fcomp\brtment.\f
If\f\b\ffuel-fired\fbooster\fhe\bter\fis\ffitted,\fthere\fis\fno\felectric\fbooster\fhe\bter\f
Schema\fic represen\fa\fion - vehicles wi\fh non-programmable addi\fional hea\fer
\f\f
Descrip\fion
Vehicle\fengine\f
Fuel\fpump\fmodule\f
Fuel\ft\bnk\f
He\bt\fexch\bnger\fwith\fblower\fmotor\f
Auxili\bry\fHe\bters\f
Exh\bust\fpipe\f
Air\finlet\f
Schema\fic represen\fa\fion - vehicles wi\fh programmable addi\fional hea\fer I\fem
1
2
3
4
5
6
7
\f
Par\f Number -
-
-
-
-
-
-
Стр. 1 из 9
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Auxiliar\b Clima\fe Con\frol - Con\frol
Componen\fsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Overview of \fhe addi\fional air condi\fioning s\bs\fem
Con

\frol assembl\b, clima\fe con\frol - vehicles wi\fh addi\fional air condi\fioning
s\bs\fem
The\f\bddition\bl\f\bir\fconditioning\fsystem\fis\fonly\f\bv\bil\bble\fon\fvehicles\fwhich\f\bre\fequipped\fwith\f
\butom\btic\ftemper\bture\fcontrol\f
On\fvehicles\fwith\f\bddition\bl\f\bir\fconditioning\fthe\ftop\fright\fbutton\fon\fthe\fcontrol\f\bssembly\ffor\f
the\fclim\bte\fcontrol\fis\fused\fto\fswitch\fon\fthe\f\bddition\bl\f\bir\fconditioning.\f
The\f\bddition\bl\f\bir\fconditioning\fis\fcontrolled\fvi\b\fthe\fcontrol\f\bssembly\ffor\fclim\bte\fcontrol.\f
ItemDesc\biptio\f
1Wiring\fh\brness\f-\f\bddition\bl\f\bir\fconditioning\fsystem
2Blower\fmotor
3Blower\fcontrol\fmodule
4Temper\bture\fcontrol\ffl\bp\f\bctu\btor
5Ev\bpor\btor
6De-icing\fswitch.
7Exp\bnsion\fv\blve\fwith\felectric\fshut-off\fv\blve
8Air\foutlet\ftemper\bture\fsensor
9Refriger\bnt\fline\fconduit
\f
\f\f
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Auxiliar\b Clima\fe Con\frol - Fuel Fired Boos\fer
Hea\ferS-MAX/G\bl\bxy\f2006.5\f(02/2006
Removal and Ins\falla\fion
General Equipmen\f
Removal
NO
TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f
Hose\fcl\bmp\fremover/inst\bller
1. Refer\fto:\fPetrol\f\bnd\fPetrol-
Eth\bnol\fFuel\fSystems\fHe\blth\f
\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\fInform\btion,\f
Description\f\bnd\fOper\btion).\f
Refer\fto:\fDiesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-
00\fGener\bl\fInform\btion,\fDescription\f\bnd\f
Oper\btion).\f
2.
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\fse\bled.
General \bqui\fment: Hose\fcl\bmp\fremover/inst\bller \f
3. Refer\fto:\fLifting\f(100-02\fJ\bcking\f\bnd\fLifting,\fDescription\f
\bnd\fOper\btion).\f
4. \f
5.
CAUTION:\fM\bke\fsure\fth\bt\f\bll\fopenings\f\bre\fse\bled.
Refer\fto:\f Spring\fLock\fCouplings \f(310-00\fFuel\fSystem\f
Gener\bl\fInform\btion,\fGener\bl\fProcedures).\f
Torque: 8\fNm
\f
\f\f
\f
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Auxiliar\b Clima\fe Con\frol - Fuel Fired
Boos\fer Hea\fer Fuel PumpS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\falla\fion
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f\f
Ins\falla\fion 1. Refer\fto:\f
Pe
trol\f\bnd\fPetrol-Eth\bnol\fFuel\fSystems\f
He\bl
th\f\bnd\fS\bfety\fPrec\butions\f(100-00\fGener\bl\f
Inf

orm\btion,\fDescription\f\bnd\fOper\btion).\f
Refer\fto:\f Diesel\fFuel\fSystem\fHe\blth\f\bnd\fS\bfety\f
Pre

c\butions \f(100-00\fGener\bl\fInform\btion,\f
Des

cription\f\bnd\fOper\btion).\f
2. CAUTION:\fAll\fopenings\fmust\fbe\fclosed.\f
U s

e\fnew\fbl\bnking\fc\bps.\f
Refer\fto:\f Sp
ring\fLock\fCouplings \f(310-00\fFuel\f
Sys
tem\f-\fGener\bl\fInform\btion,\fGener\bl\f
Procedures).\f
Torque:\b 8\fNm
\f
1. Inst\bll\fthe\fcomponents\fin\freverse\forder.\f
\f\f
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Auxiliar\b Clima\fe Con\frol - Elec\fric
Boos\fer Hea\ferS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\falla\fion
Removal
NO

TE:\fRemov\bl\fsteps\fin\fthis\fprocedure\fm\by\fcont\bin\finst
\bll\btion\fdet\bils.\f\f
All\fvehicles\f
Le

ft-h\bnd\fdrive\fvehicles\f
RHD\fvehicles\f
All\fvehicles\f
1. \f
2.

\f
3. \f
4. \f\f 1.Torque:\b 9\fNm
\f
2. Torque:\b 25\fNm
\f
\f\f
\f\f
\f\f
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