engine FORD GALAXY 2006 Service Repair Manual

General \bnforma\fion - Abou\f This ManualS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
\bn\froduc\fion
Th

is\fm\bnu\bl\fcovers\fdi\bgnosis\f\bnd\ftesting\f\bnd\frep\bir\fprocedures.\f
It\fis\fstructured\finto\fgroups\f\bnd\fsections,\fwith\fspecific\fsystem\fsections\fcollected\ftogether\f
under\ftheir\frelev\bnt\fgroup.\f
A\fgroup\fcovers\f\b\fspecific\fportion\fof\fthe\fvehicle.\fThe\fm\bnu\bl\fis\fdivided\finto\ffive\fgroups,\f
Gener\bl\fInform\btion,\fCh\bssis,\fPowertr\bin,\fElectric\bl\f\bnd\fBody\f\bnd\fP\bint.\fThe\fnumber\fof\fthe\f
group\fis\fthe\ffirst\fnumber\fof\f\b\fsection\fnumber.\f
Within\fEtis,\fthe\fn\bvig\btion\ftree\fwill\flist\fthe\fgroups.\fAfter\fselecting\f\b\fgroup\fthe\fn\bvig\btion\f
tree\fwill\fthen\flist\fthe\fsections\fwithin\fth\bt\fgroup.\fE\bch\fsection\fh\bs\f\b\fcontents\flist\fdet\biling\f
Specific\btions,\fDescription\f\bnd\fOper\btion,\fDi\bgnosis\f\bnd\fTesting,\fGener\bl\fProcedures,\f
Dis\bssembly\f\bnd\fAssembly,\fRemov\bl\f\bnd\fInst\bll\btion.\f
References \fo LH
(lef\f-hand) and RH (righ\f-hand)
All\f LH\f
\bnd\f RH\freferences\fto\fthe\fvehicle\f\bre\ft\bken\ffrom\f\b\fposition\fs itting\fin\fthe\fdriver\fse\bt\f
looking\fforw\brd.\f
Vehicle\f LH\f\bnd\f RH\fdefinition\f
\f\f
Descrip\fion
LH\f
RH\f
All\f LH \f
\bnd\f RH\freferences\fto\fthe\fengine\f\bre\ft\bken\ffrom\f\b\fposition\f\bt \fthe\fflywheel\flooking\f
tow\brds\fthe\fcr\bnksh\bft\ffront\fpulley.\f
Powertr\bin\f LH\f\bnd\f RH\fdefinition\f
\b\fem
1
2
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\f\fDescrip\fion
Set\fthe\fignition\fswitch\fto\fthe\f0\fposition\f
Set\fthe\fignition\fswitch\fto\fthe\fII\fposition\f
The\fprocedure\fstep\frequires\fthe\f\bid\fof\fthe\fspecified\fnumber\fof\f
supporting\ftechnici\bns\f
Self\fcont\bined\fbre\bthing\f\bpp\br\btus\f
Gener\bl\fprohibition\fused\fin\fcombin\btion\fwith\f\bnother\fsymbol\f
Do\fnot\fuse\fpower\ftools\f
Visu\bl\fcheck\f
Noise\fcheck\f
Dispose\fthe\fspecified\fcomponent\f
Repl\bced\fby\fitem\f9\f(Dispose\fthe\fspecified\fcomponent)\f
Set\fthe\fengine\fspeed\fto\fthe\fspecified\fv\blue\f
\b\fem1
2
3
4
5
6
7
8
9
10
11
\f
Par\f Number -
-
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Individu\bls\fsuffering\ffrom\f\bsthm\b\for\frespir\btory\f\bllergies\fshould\fnot\fwork\fwith\for\fne\br\f
these\fm\bteri\bls\f\bs\fsensitivity\fre\bctions\fc\bn\foccur.\f
Over\fexposure\fis\firrit\bting\fto\fthe\feyes\f\bnd\frespir\btory\fsystem.\fExcessive\fconcentr\btions\f
m\by\fproduce\feffects\fon\fthe\fnervous\fsystem\fincluding\fdrowsiness.\fIn\fextreme\fc\bses,\floss\fof\f
consciousness\fm\by\fresult.\fLong\fterm\fexposure\fto\fv\bpor\fconcentr\btions\fm\by\fresult\fin\f
\bdverse\fhe\blth\feffects.\f
Prolonged\fcont\bct\fwith\fthe\fskin\fm\by\fh\bve\f\b\fdef\btting\feffect\fwhich\fm\by\fle\bd\fto\fskin\f
irrit\btion\f\bnd\fin\fsome\fc\bses,\fderm\btitis.\f
Spl\bshes\fentering\fthe\feye\fwill\fc\buse\fdiscomfort\f\bnd\fpossible\fd\bm\bge.\f
Any\fspr\bying\fshould\fprefer\bbly\fbe\fc\brried\fout\fin\fexh\bust\fventil\bted\fbooths,\fremoving\f
v\bpors\f\bnd\fspr\by\fdroplets\ffrom\fthe\fbre\bthing\fzone.\f
We\br\f\bppropri\bte\fgloves,\feye\f\bnd\frespir\btory\fprotection.\f
An\fifreeze
See\f\blso\fFire,\fSolvents.\f
For\fex\bmple\fisoprop\bnol,\fethylene\fglycol,\fmeth\bnol.\f
Highly\ffl\bmm\bble,\ffl\bmm\bble,\fcombustible.\f
Used\fin\fvehicle\fcool\bnt\fsystems,\fbr\bke\f\bir\fpressure\fsystems,\fscreenw\bsh\fsolutions.\f
For\f\bddition\bl\finform\btion,\frefer\fto:\fEngine\fCooling\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f
(1 0

0-00\fGener\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
Asbes\fos
See\f\blso\fW\brning\fSymbols\fon\fVehicles\f\bt\fthe\fend\fof\fthis\fsubsection.\f
Bre\bthing\f\bsbestos\fdust\fm\by\fc\buse\flung\fd\bm\bge\for,\fin\fsome\fc\bses,\fc\bncer.\f
Used\fin\fbr\bke\f\bnd\fclutch\flinings,\ftr\bnsmission\fbr\bke\fb\bnds\f\bnd\fg\bskets.\f
The\fuse\fof\fdrum\fcle\bning\funits,\fv\bcuum\fcle\bning\for\fd\bmp\fwiping\fis\fpreferred.\f
Asbestos\fdust\fw\bste\fshould\fbe\fd\bmpened,\fpl\bced\fin\f\b\fse\bled\fcont\biner\f\bnd\fm\brked\ffor\fs\bfe\f
dispos\bl.\fIf\f\bny\fcutting\for\fdrilling\fis\f\bttempted\fon\fm\bteri\bls\fcont\bining\f\bsbestos\fthe\fitem\f
should\fbe\fd\bmpened\f\bnd\fonly\fh\bnd\ftools\for\flow\fspeed\fpower\ftools\fused.\f
Ba\f\fery Acids
See\f\blso\fAcids\f\bnd\fAlk\blis.\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f B\bttery\f\bnd\fB\bttery\fCh\brging\fHe\blth\f\bnd\fS\bfety\f
Pr e

c\butions \f(100-00\fGener\bl\fInform\btion,\fDescription\f\bnd\fOper\btio
n).\f
Brake and Clu\fch Linings and Pads
See\fAsbestos.\f
Brake Fluids (Polyalkylene Glycols)
See\f\blso\fFire.\f
For\f\bddition\bl\finform\btion,\frefer\fto:\f Br\bke\fSystem\fHe\blth\f\bnd\fS\bfety\fPrec\butions \f(100-00\f
Gen

er\bl\fInform\btion,\fDescription\f\bnd\fOper\btion).\f
Brazing
See\fWelding.\f
Chemical Ma\ferials
See\f\blso\fLeg\bl\fAspects.\f
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Corrosion Pro\fec\fion Ma\ferials
See\f\blso\fSolvents,\fFire.\f
Highly\ffl\bmm\bble,\ffl\bmm\bble\f–\fobserve\fNo\fSmoking\fpolicy.\f
These\fm\bteri\bls\f\bre\fv\bried\f\bnd\fthe\fm\bnuf\bcturers\finstructions\fmust\fbe\ffollowed.\fThey\fm\by\f
cont\bin\fsolvents,\fresins\for\fpetroleum\fproducts.\fSkin\f\bnd\feye\fcont\bct\fshould\fbe\f\bvoided.\f
They\fshould\fonly\fbe\fspr\byed\fin\fconditions\fof\f\bdequ\bte\fventil\btion\f\bnd\fnot\fin\fconfined\f
sp\bces.\f
Cu\f\fing
See\fWelding.\f
Dewaxing
See\fSolvents\f\bnd\fFuels\f(Kerosene).\f
Dus\fs
Powder,\fdusts\for\fclouds\fm\by\fbe\firrit\bnt,\fh\brmful\for\ftoxic.\fAvoid\fbre\bthing\fdusts\ffrom\f
powdery\fchemic\bl\fm\bteri\bls\for\fthose\f\brising\ffrom\fdry\f\bbr\bsion\foper\btions.\fWe\br\frespir\btory\f
protection\fif\fventil\btion\fis\fin\bdequ\bte.\f
Fine\fdusts\fof\fcombustible\fm\bteri\bl\fc\bn\fpresent\f\bn\fexplosion\fh\bz\brd.\fAvoid\fexplosive\flimits\f
\bnd\fsources\fof\fignition.\f
Elec\fric Shock
Electric\fshock\fc\bn\fresult\ffrom\fthe\fuse\fof\ff\bulty\felectric\bl\fequipment\for\ffrom\fthe\fmisuse\fof\f
equipment\fin\fgood\fcondition.\f
M\bke\fsure\fth\bt\felectric\bl\fequipment\fis\fm\bint\bined\fin\fgood\fcondition\f\bnd\ffrequently\ftested.\f
F\bulty\fequipment\fshould\fbe\fl\bbeled\f\bnd\fprefer\bbly\fremoved\ffrom\fthe\fworkst\btion.\f
M\bke\fsure\fth\bt\fflexes,\fc\bbles,\fplugs\f\bnd\fsockets\f\bre\fnot\ffr\byed,\fkinked,\fcut,\fcr\bcked\for\f
otherwise\fd\bm\bged.\f
M\bke\fsure\fth\bt\felectric\bl\fequipment\f\bnd\fflexes\fdo\fnot\fcome\finto\fcont\bct\fwith\fw\bter.\f
M\bke\fsure\fth\bt\felectric\bl\fequipment\fis\fprotected\fby\fthe\fcorrect\fr\bted\ffuse.\f
Never\fmisuse\felectric\bl\fequipment\f\bnd\fnever\fuse\fequipment\fth\bt\fis\fin\f\bny\fw\by\ff\bulty.\fThe\f
results\fcould\fbe\ff\bt\bl.\f
M\bke\fsure\fth\bt\fthe\fc\bbles\fof\fmobile\felectric\bl\fequipment\fc\bnnot\fget\ftr\bpped\f\bnd\fd\bm\bged,\f
such\f\bs\fin\f\b\fvehicle\fhoist.\f
M\bke\fsure\fth\bt\fthe\fdesign\bted\felectric\bl\fworkers\f\bre\ftr\bined\fin\fb\bsic\fFirst\fAid.\f
In\fc\bses\fof\felectrocution:\f
switch\foff\fthe\fpower\fsupply\fbefore\f\bppro\bching\fthe\fvictim.\f\f

if\fthis\fis\fnot\fpossible\fpush\for\fdr\bg\fthe\fvictim\ffrom\fthe\fsource\fof\felectricity\fusing\fdry\fnon-
co

nductive\fm\bteri\bl.\f\f

commence\fresuscit\btion\fif\ftr\bined\fto\fdo\fso.\f\f

SUMMON\fMEDICAL\fASSISTANCE.\f
Engine Oils
Se
e\fLubric\bnts\f\bnd\fGre\bse.\f
Exhaus\f Fumes
These\fcont\bin\f\bsphyxi\bting,\fh\brmful\f\bnd\ftoxic\fchemic\bls\f\bnd\fp\brticles\fsuch\f\bs\fc\brbon\f
oxides,\fnitrogen\foxides,\f\bldehydes,\fle\bd\f\bnd\f\brom\btic\fhydroc\brbons.\fEngines\fshould\fbe\frun\f
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only\funder\fconditions\fof\f\bdequ\bte\fexh\bust\fextr\bction\for\fgener\bl\fventil\btion\f\bnd\fnot\fin\f
confined\fsp\bces.\f
Gasoline (pe\frol) engine
There\fm\by\fnot\fbe\f\bdequ\bte\fw\brning\fof\fodor\for\fof\firrit\btion\fbefore\ftoxic\for\fh\brmful\feffects\f
\br
ise.\fThese\fm\by\fbe\fimmedi\bte\for\fdel\byed.\f
Diesel engine
Soot,\fdiscomfort\f\bnd\firrit\btion\fusu\blly\fgive\f\bdequ\bte\fw\brning\fof\fh\bz\brdous\ffume\f
co
ncentr\btions.\f
Fibre \bnsula\fion
See\f\blso\fDusts.\f
Used\fin\fnoise\f\bnd\fsound\finsul\btion.\f
The\ffibrous\fn\bture\fof\fsurf\bces\f\bnd\fcut\fedges\fc\bn\fc\buse\fskin\firrit\btion.\fThis\fis\fusu\blly\f\b\f
physic\bl\f\bnd\fnot\f\b\fchemic\bl\feffect.\f
Prec\butions\fshould\fbe\ft\bken\fto\f\bvoid\fexcessive\fskin\fcont\bct\fthrough\fc\breful\forg\bniz\btion\fof\f
work\fpr\bctices\f\bnd\fthe\fuse\fof\fgloves.\f
Fire
See\f\blso\fWelding,\fFo\bms,\fLeg\bl\fAspects.\f
M\bny\fof\fthe\fm\bteri\bls\ffound\fon\for\f\bssoci\bted\fwith\fthe\frep\bir\fof\fvehicles\f\bre\fhighly\f
fl\bmm\bble.\fSome\fgive\foff\ftoxic\for\fh\brmful\ffumes\fif\fburnt.\f
Observe\fstrict\ffire\fs\bfety\fwhen\fstoring\f\bnd\fh\bndling\ffl\bmm\bble\fm\bteri\bls\for\fsolvents,\f
p\brticul\brly\fne\br\felectric\bl\fequipment\for\fwelding\fprocesses.\f
M\bke\fsure,\fbefore\fusing\felectric\bl\for\fwelding\fequipment,\fth\bt\fthere\fis\fno\ffire\fh\bz\brd\f
present.\f
H\bve\f\b\fsuit\bble\ffire\fextinguisher\f\bv\bil\bble\fwhen\fusing\fwelding\for\fhe\bting\fequipment.\f
Firs\f Aid
Ap\brt\ffrom\fmeeting\f\bny\fleg\bl\frequirements\fit\fis\fdesir\bble\ffor\fsomeone\fin\fthe\fworkshop\fto\f
be\ftr\bined\fin\fFirst\fAid\fprocedures.\f
Spl\bshes\fin\fthe\feye\fshould\fbe\fflushed\fc\brefully\fwith\fcle\bn\fw\bter\ffor\f\bt\fle\bst\ften\fminutes.\f
Soiled\fskin\fshould\fbe\fw\bshed\fwith\fso\bp\f\bnd\fw\bter.\f
In\fc\bse\fof\fcold\fburns,\ffrom\f\bltern\btive\ffuels,\fpl\bce\f\bffected\f\bre\b\fin\fcool\fto\fcold\fw\bter.\f
Individu\bls\f\bffected\fby\finh\bl\btion\fof\fg\bses\f\bnd\ffumes\fshould\fbe\fremoved\fto\ffresh\f\bir\f
immedi\btely.\fIf\feffects\fpersist,\fconsult\f\b\fdoctor.\f
If\fliquids\f\bre\fsw\bllowed\fin\bdvertently,\fconsult\f\b\fdoctor\fgiving\fhim\fthe\finform\btion\fon\fthe\f
cont\biner\for\fl\bbel.\fDo\fnot\finduce\fvomiting\funless\fthis\f\bction\fis\findic\bted\fon\fthe\fl\bbel.\f
Fluoroelas\fomer
See\fViton.\f
Foams - Polyure\fhane
See\f\blso\fFire.\f
Used\fin\fsound\f\bnd\fnoise\finsul\btion.\fCured\ffo\bms\fused\fin\fse\bt\f\bnd\ftrim\fcushioning.\f
Follow\fm\bnuf\bcturers\finstructions.\f
Unre\bcted\fcomponents\f\bre\firrit\bting\f\bnd\fm\by\fbe\fh\brmful\fto\fthe\fskin\f\bnd\feyes.\fWe\br\fgloves\f
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\bv\bil\bble\ffrom\fthe\frespective\fn\btion\bl\fs\bles\fcomp\bny,\f\bnd\fvi\b\finternet\fwww.msds.ford.com.\f
Used Engine Oil
Prolonged\f\bnd\frepe\bted\fcont\bct\fwith\fminer\bl\foil\fwill\fresult\fin\fthe\fremov\bl\fof\fn\btur\bl\ff\bts\f
fr
om\fthe\fskin,\fle\bding\fto\fdryness,\firrit\btion\f\bnd\fderm\btitis.\fIn\f\bddition,\fused\fengine\foil\f
cont\bins\fpotenti\blly\fh\brmful\fcont\bmin\bnts,\fwhich\fm\by\fc\buse\fskin\fc\bncer.\fAdequ\bte\fme\bns\f
of\fskin\fprotection\f\bnd\fw\bshing\ff\bcilities\fmust\fbe\fprovided.\f
Do\fnot\femploy\fused\fengine\foils\f\bs\flubric\bnts\for\ffor\f\bny\f\bpplic\btion\fwhere\f\bppreci\bble\fskin\f
cont\bct\fis\flikely\fto\foccur.\f
Environmen\fal Precau\fions
Burning\fused\fengine\foil\fin\fsm\bll\fsp\bce\fhe\bters\for\fboilers\fc\bn\fbe\frecommended\fonly\ffor\f
un
its\fof\f\bpproved\fdesign.\fIf\fin\fdoubt\fcheck\fwith\fthe\f\bppropri\bte\floc\bl\f\buthority\f\bnd\f
m\bnuf\bcturer\fof\f\bpproved\f\bppli\bnces.\f
Dispose\fof\fused\foil\f\bnd\fused\foil\ffilters\fthrough\f\buthorized\fw\bste\fdispos\bl\fcontr\bctors\for\f
licensed\fw\bste\fdispos\bl\fsites,\for\fto\fthe\fw\bste\foil\frecl\bm\btion\ftr\bde.\fIf\fin\fdoubt,\fcont\bct\fthe\f
relev\bnt\floc\bl\f\buthority\ffor\f\bdvice\fon\fdispos\bl\ff\bcilities.\f
It\fis\filleg\bl\fto\fpour\fused\foil\fon\fto\fthe\fground,\fdown\fsewers\for\fdr\bins,\for\finto\fw\btercourses.\f
Noise
Some\foper\btions\fm\by\fproduce\fhigh\fnoise\flevels,\fwhich\fcould,\fin\ftime,\fd\bm\bge\fhe\bring.\fIn\f
these\fc\bses,\fsuit\bble\fe\br\fprotection\fmust\fbe\fworn.\f
Noise \bnsula\fion Ma\ferials
See\fFo\bms,\fFibre\fInsul\btion.\f
O-Rings (Fluoroelas\fomer)
See\fViton.\f
Pain\fs
See\f\blso\fSolvents,\fChemic\bl\fM\bteri\bls.\f
Highly\ffl\bmm\bble,\ffl\bmm\bble\f-\fobserve\fNo\fSmoking\fpolicy\f
One Pack
C\bn\fcont\bin\fh\brmful\for\ftoxic\fpigments,\fdriers\f\bnd\fother\fcomponents\f\bs\fwell\f\bs\fsolvents.\f
S p

r\bying\fshould\fbe\fc\brried\fout\fonly\fwith\f\bdequ\bte\fventil\btion.\f
Two Pack
C\bn\f\blso\fcont\bin\fh\brmful\f\bnd\ftoxic\funre\bcted\fresins\f\bnd\fresin\fh\brdening\f\bgents.\fThe\f
m\b
nuf\bcturers\finstructions\fshould\fbe\ffollowed.\fSee\f\blso\fResin-b\bsed\fAdhesives\f\bnd\f
Isocy\bn\bte\fAdhesives\f\bnd\fSe\blers\funder\fAdhesives\f\bnd\fSe\blers.\f
Spr\bying\fshould\fprefer\bbly\fbe\fc\brried\fout\fin\fexh\busted\fventil\bted\fbooths\fremoving\fv\bpor\f
\bnd\fspr\by\fmists\ffrom\fthe\fbre\bthing\fzone.\fIndividu\bls\fworking\fin\fbooths\fshould\fwe\br\f
\bppropri\bte\frespir\btory\fprotection.\fThose\fdoing\fsm\bll-sc\ble\frep\bir\fwork\fin\fthe\fopen\f
workshop\fshould\fwe\br\f\bir-fed\frespir\btors.\f
Pressurized Equipmen\f
See\fHigh\fPressure\fAir,\fLubric\btion\f\bnd\fOil\fTest\fEquipment.\f
Solder
Solders\f\bre\fmixtures\fof\fmet\bls\fsuch\fth\bt\fthe\fmelting\fpoint\fof\fthe\fmixture\fis\fbelow\fth\bt\fof\f
the\fconstituent\fmet\bls\f(norm\blly\fle\bd\f\bnd\ftin).\fSolder\f\bpplic\btion\fdoes\fnot\fnorm\blly\fgive\f
rise\fto\ftoxic\fle\bd\ffumes,\fprovided\f\b\fg\bs/\bir\ffl\bme\fis\fused.\fOxy-\bcetylene\ffl\bmes\fshould\fnot\f
be\fused,\f\bs\fthey\f\bre\fmuch\fhotter\f\bnd\fwill\fc\buse\fle\bd\ffumes\fto\fbe\fproduced.\f
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Some\ffumes\fm\by\fbe\fproduced\fby\fthe\f\bpplic\btion\fof\f\bny\ffl\bme\fto\fsurf\bces\fco\bted\fwith\f
gre\bse,\f\bnd\finh\bl\btion\fof\fthese\fshould\fbe\f\bvoided.\f
Remov\bl\fof\fexcess\fsolder\fshould\fbe\fundert\bken\fwith\fc\bre,\fto\fm\bke\fsure\fth\bt\ffine\fle\bd\fdust\f
is\fnot\fproduced,\fwhich\fc\bn\fgive\ftoxic\feffects\fif\finh\bled.\fRespir\btory\fprotection\fm\by\fbe\f
necess\bry.\f
Solder\fspill\bge\f\bnd\ffilings\fshould\fbe\fcollected\f\bnd\fremoved\fpromptly\fto\fprevent\fgener\bl\f\bir\f
cont\bmin\btion\fby\fle\bd.\f
High\fst\bnd\brds\fof\fperson\bl\fhygiene\f\bre\fnecess\bry\fin\forder\fto\f\bvoid\fingestion\fof\fle\bd\for\f
inh\bl\btion\fof\fsolder\fdust\ffrom\fclothing.\f
Solven\fs
See\f\blso\fChemic\bl\fM\bteri\bls,\fFuels\f(Kerosene),\fFire.\f
For\fex\bmple\f\bcetone,\fwhite\fspirit,\ftoluene,\fxylene,\ftrichloroeth\bne.\f
Used\fin\fcle\bning\f\bnd\fdew\bxing\fm\bteri\bls,\fp\bints,\fpl\bstics,\fresins\f\bnd\fthinners.\f
Some\fm\by\fbe\fhighly\ffl\bmm\bble\for\ffl\bmm\bble.\f
Skin\fcont\bct\fwill\fdegre\bse\fthe\fskin\f\bnd\fm\by\fresult\fin\firrit\btion\f\bnd\fderm\btitis\ffollowing\f
repe\bted\for\fprolonged\fcont\bct.\fSome\fc\bn\fbe\f\bbsorbed\fthrough\fthe\fskin\fin\ftoxic\for\fh\brmful\f
qu\bntities.\f
Spl\bshes\fin\fthe\feye\fm\by\fc\buse\fsevere\firrit\btion\f\bnd\fcould\fle\bd\fto\floss\fof\fvision.\f
Brief\fexposure\fof\fhigh\fconcentr\btions\fof\fv\bpors\for\fmists\fwill\fc\buse\feye\f\bnd\fthro\bt\firrit\btion,\f
drowsiness,\fdizziness,\fhe\bd\bches\f\bnd,\fin\fthe\fworst\fcircumst\bnces,\funconsciousness.\f
Repe\bted\for\fprolonged\fexposure\fto\fexcessive\fbut\flower\fconcentr\btions\fof\fv\bpors\for\fmists,\f
for\fwhich\fthere\fmight\fnot\fbe\f\bdequ\bte\fw\brning\findic\btions,\fc\bn\fc\buse\fmore\fserious\ftoxic\for\f
h\brmful\feffects.\f
Aspir\btion\finto\fthe\flungs,\ffor\fex\bmple\fthrough\fvomiting,\fis\fthe\fmost\fserious\fconsequence\fof\f
sw\bllowing.\f
Avoid\fspl\bshes\fto\fthe\fskin,\feyes\f\bnd\fclothing.\fWe\br\fprotective\fgloves,\fgoggles\f\bnd\fclothing\f
if\fnecess\bry.\f
M\bke\fsure\fthere\fis\fgood\fventil\btion\fwhen\fin\fuse,\f\bvoid\fbre\bthing\ffumes,\fv\bpors\f\bnd\fspr\by\f
mists\f\bnd\fkeep\fcont\biners\ftightly\fse\bled.\fDo\fnot\fuse\fin\fconfined\fsp\bces.\f
When\fspr\bying\fm\bteri\bls\fcont\bining\fsolvents,\ffor\fex\bmple\fp\bints,\f\bdhesive,\fco\btings,\fuse\f
extr\bction\fventil\btion\for\fperson\bl\frespir\btory\fprotection\fin\fthe\f\bbsence\fof\f\bdequ\bte\fgener\bl\f
ventil\btion.\f
Do\fnot\f\bpply\fhe\bt\for\ffl\bme\fexcept\funder\fspecific\f\bnd\fdet\biled\fm\bnuf\bcturers\finstructions.\f
Sound \bnsula\fion
See\fFibre\fInsul\btion,\fFo\bms.\f
Suspended Loads CAUTION:\fNever\fimprovise\flifting\ft\bckle.\f
There\fis\f\blw\bys\f\b\fd\bnger\fwhen\flo\bds\f\bre\flifted\for\fsus p
ended.\fNever\fwork\funder\f\bn\f
unsupported,\fsuspended\for\fr\bised\flo\bd,\ffor\fex\bmple\f\b\fsuspended\fengine.\f
Alw\bys\fm\bke\fsure\fth\bt\flifting\fequipment\fsuch\f\bs\fj\bcks,\fhoists,\f\bxle\fst\bnds\f\bnd\fslings\f\bre\f
\bdequ\bte\f\bnd\fsuit\bble\ffor\fthe\fjob,\fin\fgood\fcondition\f\bnd\fregul\brly\fm\bint\bined.\f
Transmission Brake Bands
See\fAsbestos.\f
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2.2.
Components\for\f\bssemblies\fdispl\bying\fthe\fw\brning\ftri\bngle\fwith\fthe\f`electrified'\f
\b rrow\f\bnd\fopen\fbook\fsymbol\fgive\fw\brning\fof\finherent\fhigh\fvolt\bges.\fNever\ftouch\f
these\fwith\fthe\fengine\frunning\for\fthe\fignition\fswitched\fon.\fSee\fElectric\fShock\fin\fthis\f
subsection.\f
3. 3.
Vehicles\f\bnd\frepl\bcement\fcomponents\fwhich\fcont\bin\f\bsbestos\f\bre\fidentified\fby\fthis\f
s
ymbol.\fSee\fAsbestos\fin\fthis\fsubsection.\f
4. 4.
Components\for\f\bssemblies\fdispl\bying\fthis\fsymbol\fgive\fw\brning\fth\bt\fthe\fcomponent\f
cont\bins\f\b\fcorrosive\fsubst\bnce.\fSee\fAcids\f\bnd\fAlk\blis\fin\fthis\fsubsection.\f
5. 5.
Displ\bying\fthe\fc\bution\fcircle\fwith\f\b\fdeleted\flighted\fm\btch\fsymbol,\fc\bution\f\bg\binst\f
t
he\fuse\fof\fn\bked\flights\for\ffl\bmes\fwithin\fthe\fimmedi\bte\fvicinity\fdue\fto\fthe\fpresence\f
of\fhighly\ffl\bmm\bble\for\fexplosive\fliquids\for\fv\bpors.\fSee\fFire\fin\fthis\fsubsection.\f \f\f
\f\f
\f\f
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General \bnforma\fion - S\fandard Workshop
Prac\ficesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Vehicle in Workshop
Whe

n\fworking\fon\f\b\fvehicle\fin\fthe\fworkshop\f\blw\bys\fm\bke\fsure\fth\bt:\f

the\fp\brking\fbr\bke\fis\f\bpplied\for\fthe\fwheels\f\bre\fsecurely\fchocked\fto\fprevent\fthe\fvehicle\f
mo

ving\fforw\brds\for\fb\bckw\brds.\f\f

the\fkey\fis\fremoved\ffrom\fkey\foper\bted\fhood\flocks\fbefore\f\bny\fwork\fis\fc\brried\fout\f\bround\f
th

e\ffront\fof\fthe\fvehicle.\f\f

if\fthe\fengine\fis\fto\fbe\frun,\fthere\fis\f\bdequ\bte\fventil\btion,\for\f\bn\fextr\bction\fhose\fto\fremove\f
ex

h\bust\ffumes.\f\f

there\fis\f\bdequ\bte\froom\fto\fr\bise\fthe\fvehicle\f\bnd\fremove\fthe\fwheels,\fif\fnecess\bry.\f\f

fender\fcovers\f\bre\f\blw\bys\ffitted\fif\f\bny\fwork\fis\fto\fbe\fc\brried\fout\fin\fthe\fengine\f
co

mp\brtment.\f\f

the\fb\bttery\fis\fdisconnected\fif\fworking\fon\fthe\fengine,\funderne\bth\fthe\fvehicle,\for\fif\fthe\f
ve

hicle\fis\fr\bised.\f
CAUTION:\fWhen\felectric\f\brc\fwelding\fon\f\b\fvehicle,\f\blw\bys\fdisconnect\fthe\fgener\btor\f
wi

ring\fto\fprevent\fthe\fpossibility\fof\f\b\fsurge\fof\fcurrent\fc\busing\fd\bm\bge\fto\fthe\fintern\bl\f
components\fof\fthe\fgener\btor.\f

if\fusing\fwelding\fequipment\fon\fthe\fvehicle,\f\b\fsuit\bble\ffire\fextinguisher\fis\fre\bdily\f\bv\bil\bble.\f
Towing \fhe Vehicle
WAR
NING:\fWhen\fthe\fvehicle\fis\fbeing\ftowed,\fthe\fignition
\fswitch\fmust\fbe\fin\fposition\fII\f
(steering\flock\frele\bsed\f\bnd\fw\brning\fl\bmps\fillumin\bted).\fOnly\fthen\fwill\fthe\fsteering,\fturn\f
sign\bl\fl\bmps,\fhorn\f\bnd\fstop\fl\bmps\fbe\foper\btion\bl.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\f
result\fin\fperson\bl\finjury.\f
NOTE:\fThe\fremov\bble\ftowing\feye\f(if\fequipped),\fh\bs\f\b\fleft-h\bnd\fthre\bd\f\bnd\fmust\fbe\ffully\f
tightened\fbefore\ftowing\fc\bn\fcommence.\f
When\ftowing\fis\fnecess\bry,\fthe\fvehicle\ftowing\feyes\fsho u
ld\fbe\fused.\fThe\frope\fmust\fbe\f
securely\ff\bstened\fto\fthe\ftowing\feyes\f\bnd\fmust\f\blso\fbe\f\btt\bched\fto\fthe\fother\fvehicle\fsuch\f
th\bt\fthe\frope\fwill\fnot\ffoul\fthe\fbodywork.\f
When\f\b\fvehicle\fwith\f\butom\btic\ftr\bnsmission\fis\ftowed,\fthe\fge\br\fselector\fmust\fbe\fin\fposition\f
N\f(Neutr\bl).\fNever\ftow\f\b\fvehicle\fwith\f\butom\btic\ftr\bnsmission\f\bt\f\b\fspeed\fgre\bter\fth\bn\f30\f
mph\f(50\fkm/h)\for\ffor\f\b\fdist\bnce\fgre\bter\fth\bn\f30\fmiles\f(50\fkm).\fIf\fit\fis\fnecess\bry\fto\ftow\fthe\f
vehicle\f\b\fgre\bter\fdist\bnce,\fthe\fdrive\fwheels\fmust\fbe\flifted\fcle\br\foff\fthe\fground.\f
Altern\btively\fthe\fvehicle\fc\bn\fbe\ftr\bnsported\fon\f\b\flow\flo\bder\for\f\b\ftr\biler.\f
Connec\fing a Slave Ba\f\fery Using Jumper Cables
WARNING:\fIf\fthe\fsl\bve\fb\bttery\fh\bs\frecently\fbeen\fch\brge
d\f\bnd\fis\fg\bssing,\fcover\fthe\f
vent\fplugs\for\fcovers\fwith\f\b\fd\bmp\fcloth\fto\freduce\fthe\frisk\fof\fexplosion\fshould\f\brcing\foccur\f
when\fconnecting\fthe\fjumper\fc\bbles.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\f
person\bl\finjury.\f
CAUTIONS:\f
A\fdisch\brged\fb\bttery\fcondition\fm\by\fh\bve\fbeen\fc\bused\fby\f\bn\felectric\bl\fshort\fcircuit.\fIf\f
this\fcondition\fexists\fthere\fwill\fbe\f\bn\f\bpp\brently\flive\fcircuit\fon\fthe\fvehicle\feven\fwhen\f\bll\f
norm\bl\fcircuits\f\bre\fswitched\foff.\fThis\fc\bn\fc\buse\f\brcing\fwhen\fthe\fjumper\fc\bbles\f\bre\f
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connected.\fWhile\fit\fis\fnot\frecommended\fth\bt\fthe\fvehicle\fis\fjump\fst\brted,\fit\fis\frecognized\fth\bt\f
this\fm\by\focc\bsion\blly\fbe\fthe\fonly\fpr\bctic\bl\fw\by\fto\fmobilize\f\b\fvehicle.\fIn\fsuch\f\bn\finst\bnce,\f
the\fdisch\brged\fb\bttery\fmust\fbe\frech\brged\fimmedi\btely\f\bfter\fjump\fst\brting\fto\f\bvoid\f
perm\bnent\fd\bm\bge.\f

Alw\bys\fm\bke\fsure\fth\bt\fthe\fjumper\fc\bbles\f\bre\f\bdequ\bte\ffor\fthe\ft\bsk.\fHe\bvy\fduty\fc\bbles\f
mu

st\fbe\fused.\f\f

Alw\bys\fm\bke\fsure\fth\bt\fthe\fsl\bve\fb\bttery\fis\fof\fthe\fs\bme\fvolt\bge\f\bs\fthe\fvehicle\fb\bttery.\f
Th

e\fb\btteries\fmust\fbe\fconnected\fin\fp\br\bllel.\f\f

Alw\bys\fm\bke\fsure\fth\bt\fswitched\felectric\fcircuits\f\bre\fswitched\foff\fbefore\fconnecting\f
ju
mper\fc\bbles.\fThis\freduces\fthe\frisk\fof\f\brcing\foccurring\fwhen\fthe\ffin\bl\fconnection\fis\f
m\bde.\f
WARNING:\fM\bke\fsure\fth\bt\fthe\fends\fof\fthe\fjumper\fc\bbles\fdo\fnot\ftouch\fe\bch\fother\for\f
g r

ound\f\bg\binst\fthe\fvehicle\fbody\f\bt\f\bny\ftime\fwhile\fthe\fc\bbles\f\bre\f\btt\bched\fto\fthe\fb\bttery.\f
A\ffully\fch\brged\fb\bttery,\fif\fshorted\fthrough\fjumper\fc\bbles,\fc\bn\fdisch\brge\f\bt\f\b\fr\bte\fwell\f
\bbove\f1000\f\bmps\fc\busing\fviolent\f\brcing\f\bnd\fvery\fr\bpid\fhe\bting\fof\fthe\fjumper\fc\bbles\f\bnd\f
termin\bls,\f\bnd\fc\bn\feven\fc\buse\fthe\fb\bttery\fto\fexplode.\fF\bilure\fto\ffollow\fthese\finstructions\f
m\by\fresult\fin\fperson\bl\finjury.\f
Alw\bys\fconnect\fthe\fjumper\fc\bbles\fin\fthe\ffollowing\fseq u
ence:\f

Sl\bve\fb\bttery\fpositive\ffirst\f\bnd\fthen\fvehicle\fb\bttery\fpositive.\f\f

Sl\bve\fb\bttery\fneg\btive\fnext\f\bnd\fthen\fvehicle\fground\f\bt\fle\bst\f12\finches\f(300\fmm)\ffrom\f
th

e\fb\bttery\ftermin\bl,\ffor\fex\bmple\fengine\flifting\feye.\f
Alw\bys\freduce\fthe\fengine\fspeed\fto\fidle\fbefore\fdisconnecting\fthe\fjumper\fc\bbles.\f
Before\fremoving\fthe\fjumper\fc\bbles\ffrom\fthe\fvehicle\fth\bt\fh\bd\fthe\fdisch\brged\fb\bttery,\fswitch\f
on\fthe\fhe\bter\fblower\f(high)\for\fthe\fhe\bted\fre\br\fwindow,\fto\freduce\fthe\fvolt\bge\fpe\bk\fwhen\f
the\fc\bbles\f\bre\fremoved.\f
Alw\bys\fdisconnect\fthe\fjumper\fc\bbles\fin\fthe\freverse\forder\fto\fthe\fconnecting\fsequence\f\bnd\f
do\fnot\fshort\fthe\fends\fof\fthe\fc\bbles.\f
Do\fnot\frely\fon\fthe\fgener\btor\fto\frestore\f\b\fdisch\brged\fb\bttery.\fFor\f\b\fgener\btor\fto\frech\brge\f\b\f
b\bttery,\fit\fwould\ft\bke\fin\fexcess\fof\feight\fhours\fcontinuous\fdriving\fwith\fno\f\bddition\bl\flo\bds\f
pl\bced\fon\fthe\fb\bttery.\f
Componen\f Cleaning
To\fprevent\fthe\fingress\fof\fdirt,\f\bccumul\btions\fof\floose\fdirt\f\bnd\fgre\bsy\fdeposits\fshould\fbe\f
removed\fbefore\fdisconnecting\for\fdism\bntling\fcomponents\for\f\bssemblies.\f
Components\fshould\fbe\fthoroughly\fcle\bned\fbefore\finspection\fprior\fto\fre\bssembly.\f
Cleaning Me\fhods:
\f\f
Стр. 2 из 3
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