FORD GALAXY 2006 Service Repair Manual

Exterior\bLighti\fg\b-\bHeadlamp\bLeveli\fgS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Diag\fosis\ba\fd\bTesti\fg\b
Refer\bto\bWiri\fg\bDiagrams\bSectio\f\b417-01,\bfor\bschematic\ba\fd\bco\f\fector\b
i\f

formatio\f.\b\b
Special\bTool(s)\b
I\fspectio\f\ba\fd\bTesti\fg\b
N O

TE:\fThe\fgeneric\felectronic\fmodule\f(GEM)\fis\fp\brt\fof\ft
he\fcentr\bl\fjunction\fbox\f(CJB).\f
NOTE:\fIf\f\b\fnew\fGEM\fmodule\fis\fbeing\finst\blled,\fthe\fnew\fmodule\fmust\fbe\fconfigured\f
following\finst\bll\btion.\fFor\fthis\fpurpose,\fthe\fvehicle-specific\fd\bt\b\for\fthe\fd\bt\b\fto\fbe\fch\bnged\f
is\fre\bd\fout\fof\fthe\fmodule\fusing\fWDS\f\bnd\fis\ftr\bnsferred\fto\fthe\fnew\fmodule.\fREFER\fto:\f\f Module\fConfigur\btion \f(
418-01\fModule\fConfigur\btion,\fGener\bl\fProcedures),\f
Generic\fElectronic\fModule\f(GEM) \f(419-10\fMultifunction\fElectronic\fModules,\fDi\bgnosis\f\bn
d\f
Testing).\f
NOTE:\fBefore\fre\bding\fout\fthe\fvehicle-specific\fd\bt\b\fm\bke\fsure\fth\bt\f\bll\felectric\bl\f
co
nnections\fin\fthe\fvehicle\f\bre\freconnected\fso\fth\bt\fthe\fmodule\f\bnd\fWDS\fc\bn\fcommunic\bte\f
correctly.\f
1. 1.\b
Verify\fthe\fcustomer\fconcern.\f
2

. 2.\b
Visu\blly\finspect\ffor\fobvious\fsigns\fof\felectric\bl\fd\bm\bge.\f
V

isual\bI\fspectio\f\bChart\b
3. 3.\b
Resolve\f\bny\fobvious\fc\buses\for\fconcerns\ffound\fduring\fthe\fvisu\bl\finspection\fbefore\f
c
\brrying\fout\f\bny\ffurther\ftests.\f
4. 4.\b
If\fthe\fc\buse\fof\fthe\fconcern\fc\bnnot\fbe\ffound\fby\fvisu\bl\finspection,\fcontinue\fwith\fthe\f
s
ymptom\fch\brt.\f
Symptom\bchart\b
Symptom\bchart\b
Termin\bl\fProbe\fKit\f
29-011A\f
Electric\bl syste\fs

Fuse(s)\f\f

Bulb(s)\f\f

Connector\f\f

Switch\f\f

Wiring\floom\f
Sy\fpto\fPossible SourcesAction
The\fhe\bdl\bmp\flevelling\fis\finoper\btive/does\fnot\foper\bte\f
correctly\f(vehicles\fwith\fconvention\bl\fhe\bdl\bmps)Fuse(s)\f
Circuit(s)\f
Lighting\fcontrol\f
module\f
Ad\bptive\ffront\f
lighting\fmodule\f He\bdl\bmp\f
Centr\bl\fJunction\f
*
*
*
*
*
*GO\fto\f
Pinpoint\fTest\f
A.\f \f
*
\f
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Pi\fpoi\ft\btest\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\fme\bsurements.\f
Box\f(CJB)\f
The\fhe\bdl\bmp\flevelling\fis\finoper\btive/does\fnot\foper\bte\f
correctly\f(vehicles\fwith\fxenon\fhe\bdl\bmps)Fuse(s)\f
Circuit(s)\f
He\bdl\bmp\flevelling\f
motor.\f Xenon\fhe\bdl\bmps\f
He\bdl\bmp\flevelling\f
front\fsensor\f He\bdl\bmp\flevelling\f
re\br\fsensor\f
Ad\bptive\ffront\f
lighting\fmodule\f Centr\bl\fJunction\f
Box\f(CJB)\f
*
*
*
*
*
*
*
*GO\fto\f
Pinpoint\fTest\f
B.\f \f
*
PINPOINT\bTEST\bA\b:\bTHE\bHEADLAMP\bLEVELLING\bIS\bINOPERATIVE/DOES\b
NOT\bOPERATE\bCORRECTLY\b(VEHICLES\bWITH\bCONVENTIONAL\bHEADLAMPS)
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1:\bDETERMINE\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fdipped\fbe\bm.\f2\b
ADJUST\fthe\fhe\bdl\bmp\flevelling\f(UP/DOWN).\f3\b
CHECK\fthe\fhe\bdl\bmp\flevelling.\f4\b
Is\fthe\fhe\bdl\bmp\flevelling\fleft-h\bnd\fside\f\bnd\fright-h\bnd\f
side\finoper\btive?\f
Yes\b
GO\fto\fA2.\f\f
No\b
-

\fLeft-h\bnd\fhe\bdl\bmp\flevelling\finoper\btive:\f GO\fto\f
A19 .

\f\f
-\fR

ight-h\bnd\fhe\bdl\bmp\flevelling\finoper\btive:\f GO\fto\f
A2 2.

\f\f
A2:\bCHECK\bFUSE\bF43\b(5\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF43\f(5\fA)\f(EJB).\f2\b
CHECK\ffuse\fF43\f(5\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\b GO\fto\fA3.\f\f
No\b R

ENEW\ffuse\fF43\f(5\fA)\f(EJB).\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
RECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A3:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF43\b(5\bA)\b(EJB)
Connect\ffuse\fF43\f(5\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF43\f(5A)\f(EJB)\f
\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b -\fvehicles\fwithout\f\bd\bptive\ffront\flighting\fmodule:\f
GO\fto\fA6.\f\f
-\fv

ehicles\fwith\f\bd\bptive\ffront\flighting\fmodule:\f GO\f
to\f

A4 .\f\f
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No\bLOCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF43\f(5\fA)\f(EJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A4:\bCHECK\bFUSE\bF39\b(15\bA)\b(EJB)
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\ffuse\fF39\f(15\fA)\f(EJB).\f2\b
CHECK\ffuse\fF39\f(15\fA)\f(EJB).\f3\b
Is\fthe\ffuse\fOK.?\f
Yes\bGO\fto\fA5.\f\f
No\b R

ENEW\ffuse\fF39\f(15\fA)\f(EJB).\fCHECK\fthe\f
oper\btion\f
of\fthe\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
RECTIFY\fthe\fshort\fto\fground\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A5:\bCHECK\bTHE\bVOLTAGE\bSUPPLY\bTO\bFUSE\bF39\b(15\bA)\b(EJB)
Connect\ffuse\fF39\f(15\fA)\f(EJB).\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF39\f(15\fA)\f
(EJB)\f\bnd\fground.\f3\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA6.\f\f
No\b L

OCATE\fAND\fRECTIFY\fthe\fbre\bk\fin\fthe\fvolt\bge\f
supply\fof\ffuse\fF39\f(15\fA)\f(EJB)\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A6:\bCHECK\bTHE\bCOMMON\bVOLTAGE\bSUPPLY\bOF\bTHE\bHEADLAMP\bLEVELLING\bMOTORS\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\fleft-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF08,\fpin\f1,\fcircuit\fCBB43B\f(GY),\f
wiring\fh\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA7.\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuits\fbetween\f
fuse\fF43\f(5\fA)\f(EJB)\f\bnd\fsoldered\fconnection\f
SP171\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
A7:\bCHECK\bTHE\bCOMMON\bCONTROL\bCIRCUIT\bFOR\bHEADLAMP\bLEVELLING\bFOR\bSHORT\b
TO\bBATTERY\bVOLTAGE
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF09.\f2\b
Disconnect\fLighting\fcontrol\fmodule\ffrom\fconnector\f
C2LF23D.\f
3\b
Disconnect\fVehicles\fwith\f\bd\bptive\ffront\flighting\f
module:\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23A.\f4\b
Ignition\fswitch\fin\fposition\fII.\f5\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe\flighting\fcontrol\f6\b
Стр. 3 из 21
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module,\fconnector\fC2LF23D,\fpin\f4:\f

Vehicles\fwithout\f\bd\bptive\ffront\flighting\fmodule:\f
ci

rcuit\fVLF22B\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f

Vehicles\fwith\f\bd\bptive\ffront\flighting\fmodule:\f
ci

rcuit\fA_VLF22A\f(VT/GN),\fwiring\fh\brness\fside\f
\bnd\fground.\f
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuits\fconnected\fto\fthe\flighting\fcontrol\f
module,\fconnector\fC2LF23D,\fpin\f4\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No\b -\fvehicles\fwithout\f\bd\bptive\ffront\flighting\fmodule:\f
GO\fto\fA12 .\f\f
-\fv

ehicles\fwith\f\bd\bptive\ffront\flighting\fmodule:\f GO\f
to\f

A8 .\f\f
A8:\bCHECK\bTHE\bCOMMON\bCONTROL\bCIRCUIT\bFOR\bHEADLAMP\bLEVELLING\bFOR\bSHORT\b
TO\bBATTERY\bVOLTAGE
Me\bsure\fthe\fvolt\bge\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f16,\fcircuit\f
VLF22E\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f
1\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b
LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fb\bttery\fvolt\bge\f
in\fthe\fcircuits\fconnected\fto\fthe\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f16\fusing\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No\b GO\fto\fA9.\f\f
A9:\bCHECK\bVOLTAGE\bSUPPLY\bTO\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bFOR\bOPEN\b
CIRCUIT
Me\bsure\fthe\fvolt\bge\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f10,\fcircuit\f
CBB43C\f(GY),\fwiring\fh\brness\fside\f\bnd\fground.\f
1\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fA10 .\f\f
No \b
\f

\f
\f\f
\f\f
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LOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit\fbetween\f
soldered\fconnection\fSP171\f\bnd\f\bd\bptive\ffront\f
lighting\fmodule\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
A10:\bCHECK\bVOLTAGE\bSUPPLY\bTO\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bFOR\bOPEN\b
CIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fAd\bptive\ffront\flighting\fmodule\ffrom\f
connector\fC2LF23B.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Me\bsure\fthe\fvolt\bge\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23B,\fpin\f1,\fcircuit\f
CBB39D\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23B,\fpin\f2,\fcircuit\f
CBB39G\f(VT/WH),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Is\fb\bttery\fvolt\bge\fme\bsured\fin\fboth\fc\bses?\f
Yes\b GO\fto\fA11 .\f\f
No\b
-

\fIf\fb\bttery\fvolt\bge\fis\fnot\fme\bsured\fduring\fboth\fof\f
the\fme\bsurements:\fLOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\f
in\fcircuits\fbetween\fsoldered\fconnection\fSP174\f\bnd\f
fuse\fF39\f(15\fA)\f(EJB)\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
-\fIf\fb\bttery\fvolt\bge\fis\fnot\fme\bsured\fduring\fone\fof\f
the\fme\bsurements:\fLOCATE\f\bnd\fRECTIFY\fbre\bk\fin\f
the\f\bffected\fcircuit\fbetween\fsoldered\fconnection\f
SP174\f\bnd\f\bd\bptive\ffront\flighting\fmodule\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
A11:\bCHECK\bGROUND\bCONNECTION\bTO\bADAPTIVE\bFRONT\bLIGHTING\bMODULE\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f1,\fcircuit\f
GD138BU\f(BK/WH),\fwiring\fh\brness\fside\f\bnd\f
ground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
GO\fto\fA12 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit\fbetween\f
\bd\bptive\ffront\flighting\fmodule\f\bnd\fground\f
connection\fG6D139\fusing\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A12:\bCHECK\bTHE\bCOMMON\bCONTROL\bCIRCUIT\bFOR\bHEADLAMP\bLEVELLING\bFOR\b
SHORT\bTO\bGROUND
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\flighting\f
control\fmodule,\fconnector\fC2LF23D,\fpin\f4:\f2\b
\f\f
Стр. 5 из 21
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Vehicles\fwithout\f\bd\bptive\ffront\flighting\fmodule:\f
ci
rcuit\fVLF22B\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f

Vehicles\fwith\f\bd\bptive\ffront\flighting\fmodule:\f
ci

rcuit\fA_VLF22A\f(VT/GN),\fwiring\fh\brness\fside\f
\bnd\fground.\f
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b -\fvehicles\fwithout\f\bd\bptive\ffront\flighting\fmodule:\f
GO\fto\fA15 .\f-\fvehicles\fwith\f\bd\bptive\ffront\flighting\f
mo d

ule:\f GO\fto\fA13 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fconnected\fto\fthe\flighting\fcontrol\fmodule,\f
connector\fC2LF23D,\fpin\f4\fusing\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
A13:\bCHECK\bTHE\bCOMMON\bCONTROL\bCIRCUIT\bFOR\bHEADLAMP\bLEVELLING\bFOR\b
SHORT\bTO\bGROUND
Me\bsure\fthe\fresist\bnce\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f16,\fcircuit\f
VLF22E\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f
1\b
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes\b GO\fto\fA14 .\f\f
No \b
L

OCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\f
circuits\fconnected\fto\fthe\f\bd\bptive\ffront\flighting\f
module,\fconnector\fC2LF23A,\fpin\f16\fusing\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
A14:\bCHECK\bCOMMON\bCONTROL\bCIRCUIT\bOF\bHEADLAMP\bLEVELLING\bFOR\bOPEN\b
CIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\flighting\f
control\fmodule,\fconnector\fC2LF23D,\fpin\f4,\fcircuit\f
A_VLF22A\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\f
\bd\bptive\ffront\flighting\fmodule,\fconnector\fC2LF23A,\f
pin\f9,\fcircuit\fA_VLF22A\f(VT/GN),\fwiring\fh\brness\f
side.\f
1\b
Me\bsure\fthe\fresist\bnce\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f16,\fcircuit\f
VLF22E\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f3,\fcircuit\fVLF22A\f
(VT/GN),\fwiring\fh\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured\fin\fboth\f
\f\f
\f\f
\f\f
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c\bses?\f
Yes\bGO\fto\fA16 .\f\f
No\b
L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\f\bffected\f
circuit\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
A15:\bCHECK\bCOMMON\bCONTROL\bCIRCUIT\bOF\bHEADLAMP\bLEVELLING\bFOR\bOPEN\b
CIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23D,\fpin\f4,\fcircuit\f
VLF22B\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f3,\fcircuit\fVLF22A\f
(VT/GN),\fwiring\fh\brness\fside.\f1\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fA16 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit\fbetween\f
lighting\fcontrol\fmodule\f\bnd\fintermedi\bte\fconnector\f
C21A/B\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
A16:\bRULE\bOUT\bTHE\bLEFT-HAND\bHEADLAMP\bAS\bA\bPOSSIBLE\bCAUSE\bOF\bTHE\bFAULT
Connect\fLeft-h\bnd\fhe\bdl\bmp\fto\fconnector\f
C1LF08A.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Vehicles\fwithout\f\bd\bptive\ffront\flighting\fmodule:\f
Me\bsure\fthe\fvolt\bge\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23D,\fpin\f4,\fcircuit\f
VLF22B\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f3\b
Vehicles\fwith\f\bd\bptive\ffront\flighting\fmodule:\f
Me\bsure\fthe\fvolt\bge\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f16,\fcircuit\f
VLF22E\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f4\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b RENEW\fleft-h\bnd\fhe\bdl\bmp.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
No\b GO\fto\fA17 .\f\f
A17:\bRULE\bOUT\bTHE\bRIGHT-HAND\bHEADLAMP\bAS\bA\bPOSSIBLE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\f0.\f1\b
Connect\fRight-h\bnd\fhe\bdl\bmp\fto\fconnector\f
C1LF09.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
Vehicles\fwithout\f\bd\bptive\ffront\flighting\fmodule:\f4\b
\f\f
\f\f
Стр. 7 из 21
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Me\bsure\fthe\fvolt\bge\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23D,\fpin\f4,\fcircuit\f
VLF22B\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f
Vehicles\fwith\f\bd\bptive\ffront\flighting\fmodule:\f
Me\bsure\fthe\fvolt\bge\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f16,\fcircuit\f
VLF22E\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\fground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b RENEW\fright-h\bnd\fhe\bdl\bmp.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
No\b -\fvehicles\fwithout\f\bd\bptive\ffront\flighting\fmodule:\f
RENEW\flighting\fcontrol\fmodule.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
-\fvehicles\fwith\f\bd\bptive\ffront\flighting\fmodule:\f GO\f
to\f

A18 .\f\f
A18:\bRULE\bOUT\bTHE\bLIGHTING\bCONTROL\bMODULE\bAS\bA\bPOSSIBLE\bSOURCE\bOF\bTHE\b
FAULT.
Ignition\fswitch\fin\fposition\f0.\f1\b
Connect\fLighting\fcontrol\fmodule\fto\fconnector\f
C2LF23D.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fdipped\fbe\bm.\f4\b
OPERATE\fthe\fhe\bdl\bmp\flevelling\f(UP/DOWN).\f5\b
Me\bsure\fthe\fvolt\bge\fbetween\f\bd\bptive\ffront\f
lighting\fmodule,\fconnector\fC2LF23A,\fpin\f9,\fcircuit\f
A_VLF22A\f(VT/GN),\fwiring\fh\brness\fside\f\bnd\f
ground.\f6\b
Does\fthe\fvolt\bge\fme\bsurement\fch\bnge\fin\fline\fwith\fthe\f
he\bdl\bmp\flevelling\fposition.\f
Yes\b RENEW\f\bd\bptive\ffront\flighting\fmodule.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No\b
RENEW\flighting\fcontrol\fmodule.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
A19:\bCHECK\bVOLTAGE\bSUPPLY\bOF\bLEFT-HAND\bHEADLAMP\bLEVELLING\bMOTOR\bFOR\b
OPEN\bCIRCUIT
\f\f
\f\f
\f\f
Стр. 8 из 21
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Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fdipped\fbe\bm.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fleft-h\bnd\fhe\bdl\bmp,\f
connector\fC1LF08,\fpin\f1,\fcircuit\fCBB43B\f(GY),\f
wiring\fh\brness\fside\f\bnd\fground.\f5\b
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\b GO\fto\fA20 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fsoldered\fconnection\fSP171\f\bnd\fhe\bdl\bmp\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
A20:\bCHECK\bGROUND\bCONNECTION\bOF\bLEFT-HAND\bHEADLAMP\bLEVELLING\bMOTOR\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f11,\fcircuit\f
GD130AE\f(BK/YE),\fwiring\fh\brness\fside\f\bnd\fground.
\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b
GO\fto\fA21 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fhe\bdl\bmp\f\bnd\fsoldered\fconnection\f
SP371\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
A21:\bCHECK\bCONTROL\bCIRCUIT\bOF\bLEFT-HAND\bHEADLAMP\bLEVELLING\bMOTOR\bFOR\b
OPEN\bCIRCUIT
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF09.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f3,\fcircuit\fVLF22A\f
(VT/GN),\fwiring\fh\brness\fside\f\bnd\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f3,\fcircuit\fVLF22C\f
(VT/GN),\fwiring\fh\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fleft-h\bnd\fhe\bdl\bmp.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
No\b LOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit\fbetween\f
he\bdl\bmp\f\bnd\fintermedi\bte\fconnector\fC21A/B\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
A22:\bCHECK\bVOLTAGE\bSUPPLY\bOF\bRIGHT-HAND\bHEADLAMP\bLEVELLING\bMOTOR\bFOR\b
OPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fRight-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF09.\f2\b
Ignition\fswitch\fin\fposition\fII.\f3\b
SWITCH\fON\fdipped\fbe\bm.\f4\b
Me\bsure\fthe\fvolt\bge\fbetween\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f1,\fcircuit\fCBB43A\f
(GY),\fwiring\fh\brness\fside\f\bnd\fground.\f
5\b
Стр. 9 из 21
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511720&gui...procarmanuals.com
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Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes\bGO\fto\fA23 .\f\f
No\b
L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fsoldered\fconnection\fSP171\f\bnd\fhe\bdl\bmp\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
A23:\bCHECK\bGROUND\bCONNECTION\bOF\bRIGHT-HAND\bHEADLAMP\bLEVELLING\bMOTOR\b
FOR\bOPEN\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f11,\fcircuit\f
GD132W\f(BK/VT),\fwiring\fh\brness\fside\f\bnd\fground.\f2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b GO\fto\fA24 .\f\f
No\b L

OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fhe\bdl\bmp\f\bnd\fsoldered\fconnection\f
SP380\fusing\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
A24:\bCHECK\bCONTROL\bCIRCUIT\bOF\bRIGHT-HAND\bHEADLAMP\bLEVELLING\bMOTOR\bFOR\b
OPEN\bCIRCUIT
Disconnect\fLeft-h\bnd\fhe\bdl\bmp\ffrom\fconnector\f
C1LF08.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fleft-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF08,\fpin\f3,\fcircuit\fVLF22A\f
(VT/GN),\fwiring\fh\brness\fside\f\bnd\fright-h\bnd\f
he\bdl\bmp,\fconnector\fC1LF09,\fpin\f3,\fcircuit\fVLF22C\f
(VT/GN),\fwiring\fh\brness\fside.\f
2\b
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes\b RENEW\fhe\bdl\bmp.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No\b LOCATE\f\bnd\fRECTIFY\fbre\bk\fin\fcircuit\fbetween\f
he\bdl\bmp\f\bnd\fintermedi\bte\fconnector\fC21A/B\f
using\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\f
PINPOINT\bTEST\bB\b:\bTHE\bHEADLAMP\bLEVELLING\bIS\bINOPERATIVE/DOES\b
NOT\bOPERATE\bCORRECTLY\b(VEHICLES\bWITH\bXENON\bHEADLAMPS)\b
WARNING:\fHigh\fvolt\bges\fof\fup\fto\f30\fkV\f\bre\fpresent\fin\fthe\fsystem.\fEnsure\fth\bt\fthe\f
he\bdl\bmp\f\bssembly\felectric\bl\fconnector\fis\fdisconnected\fif\fthe\fhe\bdl\bmp\f\bssembly\fis\f
removed.\f
NOTE:\fIt\fis\fnot\fpossible\fto\f\bdjust\fthe\fhe\bdl\bmps\fm\bnu\blly.\f
NOTE:\fFor\ftesting\fthe\fb\bsic\ffunction\fof\fthe\f\butom\btic\fhe\bdl\bmp\flevelling\fsystem,\fswitch\f
on\fthe\fdipped\fbe\bms\f\bnd\fch\bnge\fthe\flo\bd\f(re\br\f\bxle)\fof\fthe\fvehicle.\fCheck\fif\fthe\f
he\bdl\bmp\flevelling\fsystem\f\bdjusts\fthe\fhe\bdl\bmps\fcorrectly.\f
NOTE:\fThe\fhe\bdl\bmp\flevelling\fpositioning\fmotor\fc\bnnot\fbe\frepl\bced\fby\fitself.\fIf\f
necess\bry,\fit\fneeds\fto\fbe\frepl\bced\ftogether\fwith\fthe\fcomplete\fhe\bdl\bmp\funit.\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
B1:\bDETERMINE\bTHE\bCAUSE\bOF\bTHE\bFAULT
Ignition\fswitch\fin\fposition\fII.\f1\b
SWITCH\fON\fdipped\fbe\bms.\f2\b
CHECK\fthe\fhe\bdl\bmp\flevelling.\f3\b
Стр. 10 из 21
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511720&gui...procarmanuals.com
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