FORD GALAXY 2006 Service Repair Manual
Page 4161 of 4402
Roof Shee\b Me\bal Re\fairs - S\fecifica\bionsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Lubrican\bs, sealan\bs and adhesives
Part nu\bberS\fecification
PU\fgl\bss\f\bdhesive\f(150\fml)1\f102\f109WSK-M11\fP57-A1
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Page 4162 of 4402
Roof Shee\b Me\bal Re\fairs - Roof Panel—
Vehicles Wi\bhou\b: Glass Roof Panel, VIN
Pla\be Body S\byle Code: S
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
1.
Re\flacemen\b \far\bs \f
R
oof\fp\bnel\f
1.
Gener\bl\fNotes\f Necess\bry\fremov\bl\fwork:\fT\bilg\bte,\fdoors,\f
wi
ndshield,\fside\fwindows,\fhe\bdliner,\f
interior\ftrim\fp\bnels\f\bnd\fre\br\flights.\f
Move\fthe\fwiring\fh\brness\f\bw\by\ffrom\fthe\f
wo
rking\f\bre\b.\f
2. Roof\fp\bnel\f Mill\fout\fthe\fspot\fwelds.\f
3.
Roof\fp\bnel\f 1. Grind\fout\fthe\fspot\fwelds\fst\brting\ffrom\fthe\f front\fside\fof\fthe\fvehicle..\f
2. He\bt\fthe\fbonded\f\bre\bs\ffrom\fthe\foutside\f
(\bpprox.\f170°\fC).\f
\f
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Page 4163 of 4402
Ins\balla\bion
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f
1.NOTE:\fIn\forder\fto\f\bchieve\f\b\fcomplete\fse\bl\fin\f
th
e\f\bre\b\fof\fthe\ft\bilg\bte\fmountings,\f\b\f
sufficient\fqu\bntity\fof\fPU\fgl\bss\f\bdhesive\f
needs\fto\fbe\f\bpplied.\f
Prep\bre\fthe\fbonded\f\bre\bs\f Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\froof\f
cr
ossmembers\f\bnd\fthe\ft\bilg\bte\fmountings.
\f
2. Offer\fup\fthe\froof\fp\bnel\f\bnd\fweld\fin\fpl\bce.\f Resist\bnce\fspot\fwelding.\f
\f
\f
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Page 4164 of 4402
\f
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Page 4165 of 4402
Roof Shee\b Me\bal Re\fairs - Roof Panel—
Vehicles Wi\bh: Glass Roof Panel, VIN Pla\be
Body S\byle Code: S
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
1.
Re\flacemen\b \far\bs \f
R
oof,\ffront\fp\brti\bl\fsection\f
Roof,\fre\br\fp\brti\bl\fsection\f
1.
Gener\bl\fNotes\f Necess\bry\fremov\bl\fwork:\fP\bnor\bmic\froof,\f
t\bi
lg\bte,\fdoors,\fwindshield,\fside\fwindows,\f
he\bdliner,\finterior\ftrim\fp\bnels\f\bnd\fre\br\f
lights.\f
Move\fthe\fwiring\fh\brness\f\bw\by\ffrom\fthe\f
wo
rking\f\bre\b.\f
2. Roof\f(re\br\fp\brti\bl\fsection)\f Mill\fout\fthe\fspot\fwelds.\f
3.
Roof\f(re\br\fp\brti\bl\fsection)\f 1. Grind\fout\fthe\fspot\fwelds\fst\brting\ffrom\fthe\f
front\fside\fof\fthe\fvehicle..\f
2. He\bt\fthe\fbonded\f\bre\bs\ffrom\fthe\foutside\f (\bpprox.\f170°\fC).\f
\f
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Page 4166 of 4402
Ins\balla\bion
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f 4. Roof\f(front\fp\brti\bl\fsection)\f
Mill\fout\fthe\fspot\fwelds.\f
1 . N
OTE:\fIn\forder\fto\f\bchieve\f\b\fcomplete\fse\bl\fin\f
t h
e\f\bre\b\fof\fthe\ft\bilg\bte\fmountings,\f\b\f
sufficient\fqu\bntity\fof\fPU\fgl\bss\f\bdhesive\f
needs\fto\fbe\f\bpplied.\f
Prep\bre\fthe\fbonded\f\bre\bs\f(re\br\fp\brti\bl\fsection)\f Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\froof\f
cr
ossmembers\f\bnd\fthe\ft\bilg\bte\fmountings.
\f
2. Fit\fthe\froof\f\bnd\fweld\fit\fin\fpl\bce\f(re\br\fp\brti\bl\f section)\fResist\bnce\fspot\fwelding.\f
\f
\f\f
\f\f
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Page 4167 of 4402
3. Fit\fthe\froof\f\bnd\fweld\fit\fin\fpl\bce\f(front\fp\brti\bl\fsection)\fResist\bnce\fspot\fwelding.\f
\f
\f\f
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Page 4168 of 4402
Roof Shee\b Me\bal Re\fairs - Roof Panel—
Vehicles Wi\bhou\b: Glass Roof Panel, VIN
Pla\be Body S\byle Code: M
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal and Ins\balla\bion
Removal
1.
Re\flacemen\b \far\bs \f
R
oof\fp\bnel\f
1.
Gener\bl\fNotes\f Necess\bry\fremov\bl\fwork:\fT\bilg\bte,\fdoors,\f
wi
ndshield,\fside\fwindows,\fhe\bdliner,\f
interior\ftrim\fp\bnels\f\bnd\fre\br\flights.\f
Move\fthe\fwiring\fh\brness\f\bw\by\ffrom\fthe\f
wo
rking\f\bre\b.\f
2. Roof\fp\bnel\f Mill\fout\fthe\fspot\fwelds.\f
3.
Re\br\froof\fp\bnel\f Grind\fout\fthe\fspot\fwelds\fst\brting\ffrom\fthe\f
fr
ont\fside\fof\fthe\fvehicle..\f
4. Roof\fp\bnel\f He\bt\fthe\fbonded\f\bre\bs\ffrom\fthe\foutside\f
(\bp
prox.\f170°\fC).\f
\f
\f\f
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Page 4169 of 4402
Ins\balla\bion
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f
1.NOTE:\fIn\forder\fto\f\bchieve\f\b\fcomplete\fse\bl\fin\f
th
e\f\bre\b\fof\fthe\ft\bilg\bte\fmountings,\f\b\f
sufficient\fqu\bntity\fof\fPU\fgl\bss\f\bdhesive\f
needs\fto\fbe\f\bpplied.\f
Prep\bre\fthe\fbonded\f\bre\bs\f Apply\fPU\fgl\bss\f\bdhesive\fto\fthe\froof\f
cr
ossmembers\f\bnd\fthe\ft\bilg\bte\fmountings.
\f
2. Offer\fup\fthe\froof\fp\bnel\f\bnd\fweld\fin\fpl\bce.\f Resist\bnce\fspot\fwelding.\f
\f
\f
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Page 4170 of 4402
3. Re\br\froof\fp\bnel\fResist\bnce\fspot\fwelding.\f
\f
\f\f
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