FORD GALAXY 2006 Service Repair Manual

Rear En\b Sheet \fetal Repairs -
SpecificationsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Lubricants, Sealers an\b A\bhesives
Part nu\bberS\fecification
PU\fgl\bss\f\bdhesive\f(150\fml)1\f102\f109WSK-M11\fP57-A1
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Rear En\b Sheet \fetal Repairs -
Quarter/Si\be Panel Rear Section LH—VIN
Plate Bo\by Style Co\be: S
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
1.
Replacement Parts \f

R

ep\bir\fp\bnel,\fre\br\fqu\brter\fp\bnel\f
1.

Gener\bl\fnotes\f
Necess\bry\fremov\bl\fwork:\fwheelhouse\ftrim\f
p\bn

el,\fre\br\fl\bmp,\fre\br\fbumper,\fqu\brter\f
p\bnel\ftrim.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f

Depending\fon\fthe\fextent\fof\fthe\fd\bm\bge,\f
the\fforced\f\bir\fextr\bction\fgusset\fshould\f\blso\f
be\frepl\bced.\f
2. Qu\brter\fp\bnel\fsection\f
Sep\br\bting\fcut.\f
3.

Qu\brter\fp\bnel\fsection\f
Mill\fout\fthe\fspot\fwelds.\f
\f
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Installation
4. Qu\brter\fp\bnel\fsection\f

Mill\fout\fthe\fspot\fwelds.\f
1 .

Qu\brter\fp\bnel\fsection\f
Punch\fholes\ffor\fpuddle\fwelding.\f
2 .

Qu\brter\fp\bnel\fsection\f 1. Continuous\fMIG\fweld\fse\bm.\f
2. Puddle\fweld.\f
\f
\f\f
\f\f
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3. Qu\brter\fp\bnel\fsection\f
Puddle\fweld.\f
\f
\f\f
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Rear En\b Sheet \fetal Repairs -
Quarter/Si\be Panel Rear Section LH—VIN
Plate Bo\by Style Co\be: \f
S-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
In
stallation
1.
Replacement Parts \f

R

ep\bir\fp\bnel,\fre\br\fqu\brter\fp\bnel\f
1.

Gener\bl\fnotes\f
Necess\bry\fremov\bl\fwork:\fwheelhouse\ftrim\f
p\bn

el,\fre\br\fl\bmp,\fre\br\fbumper,\fqu\brter\f
p\bnel\ftrim.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f

Depending\fon\fthe\fextent\fof\fthe\fd\bm\bge,\f
the\fforced\f\bir\fextr\bction\fgusset\fshould\f\blso\f
be\frepl\bced.\f
2. Qu\brter\fp\bnel\fsection\f
Sep\br\bting\fcut.\f
3.

Qu\brter\fp\bnel\fsection\f
Mill\fout\fthe\fspot\fwelds.\f
4.

Qu\brter\fp\bnel\fsection\f
Mill\fout\fthe\fspot\fwelds.\f
1 .

Qu\brter\fp\bnel\fsection\f
Punch\fholes\ffor\fpuddle\fwelding.\f
\f
\f
\f\f
\f\f
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2. Qu\brter\fp\bnel\fsection\f1. Continuous\fMIG\fweld\fse\bm.\f
2. Puddle\fweld.\f
3. Qu\brter\fp\bnel\fsection\f
Puddle\fweld.\f
\f
\f
\f\f
\f\f
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Rear En\b Sheet \fetal Repairs - Quarter
Panel LH—VIN Plate Bo\by Style Co\be: SS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Removal an\b Installation
Removal
1.
Replacement Parts \f

Q

u\brter\fp\bnel\f
1.

Gener\bl\fnotes\f
Necess\bry\fremov\bl\fwork:\fRe\br\fdoor,\f
we

\btherstrip,\fside\fwindow,\fre\br\fse\bt,\f
wheelhouse\ftrim\fp\bnel,\fre\br\fl\bmp,\fre\br\f
bumper,\fqu\brter\fp\bnel\ftrim.\f

Reposition\fthe\fc\brpeting\f\bnd\fthe\fwiring\f
h\br

ness\f\bw\by\ffrom\fthe\fworking\f\bre\b.\f

Depending\fon\fthe\fextent\fof\fthe\fd\bm\bge,\f
the\fforced\f\bir\fextr\bction\fgusset\fshould\f\blso\f
be\frepl\bced.\f
2. NOTE:\fIf\fit\fis\f\blso\fnecess\bry\fto\finst\bll\f\b\fnew\f
in

ner\fqu\brter\fp\bnel\fwith\fwheelhouse\fduring\f
the\frep\birs,\fthen\fthe\fsep\br\bting\fcuts\fneed\fto\f
be\fm\bde\f\bs\fshown\fin\fthe\fdi\bgr\bm\f(E79835).\f
Sep\br\bting\fcuts\fon\fthe\fqu\brter\fp\bnel\f 1.
Upper\fC-pill\br\fsep\br\bting\fcut.\f
2. Re\br\frocker\fp\bnel\fsep\br\bting\fcut.\f
3. NOTE:\fThe\fspecified\fdimensions\fmust\fbe\f
m
e

t\fwhen\fm\bking\fthe\fsep\br\bting\fcuts.\f
Qu\brter\fp\bnel\f 1.
Cut\fpoints.\f
2. Mill\fout\fthe\fspot\fwelds.\f
\f
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4. Qu\brter\fp\bnel\f
Mill\fout\fthe\fspot\fwelds.\f
5.

Qu\brter\fp\bnel\f
Mill\fout\fthe\fspot\fwelds.\f
6 .

Qu\brter\fp\bnel\f
Grind\fout\fthe\fMIG\fbr\bzed\fjoint.\f
\f
\f\f
\f
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Installation
NOTE:\fBefore\fresist\bnce\fspot\fwelding\fof\fbody\fp\bnels\fwith\f\b\ftot\bl\fp\bnel\fthickness\fof\f3\fmm\f
\bn
d\fgre\bter,\fthe\fwelding\fequipment\finstructions\fcont\bined\fin\fsub-section\f501-25\fmust\fbe\f
followed.\f 7. Qu\brter\fp\bnel\f
1.

Mill\fout\fthe\fspot\fwelds.\f
2. He\bt\fthe\f\bre\bs\f(\bpprox.\f170°\fC)\f\bnd\f det\bch\fthe\fNVH\felements.\f
3. He\bt\fthe\fbonded\f\bre\b\f\bt\fthe\fedge\fof\fthe\f
wheel\f\brch\f(\bpprox.\f170°\fC).\f
1. Qu\brter\fp\bnel\f
Drill\fholes\ffor\fpuddle\fwelding.\f
\f
\f
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2. Qu\brter\fp\bnel\f(inside\fview)\f
Punch\fholes\ffor\fpuddle\fwelding.\f
3. N

OTE:\fIf\fthe\fforced\f\bir\fextr\bction\fgusset\fis\f
b e

ing\frepl\bced,\fit\fmust\fbe\fwelded\fonto\fthe\f
qu\brter\fp\bnel\fbefore\finst\bll\btion\fof\fthe\f
qu\brter\fp\bnel.\f
Forced\f\bir\fextr\bction\fgusset\f
Resist\bnce\fspot\fweld.\f
\f
\f
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