FORD GALAXY 2006 Service Repair Manual

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Paint - \beneral \fnformation - Additional
MaterialsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
The manufacturer's instructions must always be followed when dealing with any
ma

terials! The\finform\btion\fgiven\fin\fthe\ffollowing\ftext\fis\fd\bt\b\fwhich\fis\findependent\fof\fthe\f
m\bnuf\bcturer,\f\bnd\fit\fshould\fonly\fused\f\bs\f\bn\findic\btion.\f
Adhesive sealants
Adhesive\fse\bl\bnts\f\bre\fperm\bnently\fel\bstic,\flong-lived,\fc\bn\fbe\fp\binted\f\bnd\f\bccept\ffiller.\f\f
Applic\btion:\fSe\bling\fof\fvisible\f\bnd\fnorm\bl\fse\bms.\f
C\bn\fbe\fover-p\binted\fwith\f2-component\fp\bint,\fprimer\f\bnd\ffillers\f\bfter\fh\bving\fdried\f
throughout.\f
Cont\bmin\btion\fc\bn\fbe\fremoved\fusing\fcle\bner\f\bnd\fthinner.\f
1-component PUR adhesive sealant
Note:\f
 H\brdens\fusing\foxygen\ffrom\fthe\f\bir.\fFor\fth\bt\fre\bson,\fit\fmust\fonly\fbe\fstripped\f\bfter\fit\fh\bs\f
co

mpletely\fdried\fthrough.\f
2-component MS polymer adhesive sealant
2-component\fMS\fpolymer\f\bdhesive\fse\bl\bnt\fis\ffree\fof\fisocy\bn\bte,\fsolvent\f\bnd\fsilicones\f\bnd\f
c\b
n\fbe\fspot-welded.\f\f
MS polymer adhesive sealant
C\bn\fbe\fover\fp\binted\fwith\fw\bter-b\bsed\fp\bints.\f
Su

it\bble\ffor\fspr\bying\f\bnd\fbrushing\fto\fobt\bin\f\b\fcomposition\ftrue\fto\fthe\forigin\bl.\f\f
MS\fpolymer\f\bdhesive\fse\bl\bnt\fis\ffree\fof\fisocy\bn\bte,\fsolvent\f\bnd\fsilicones\f\bnd\fc\bn\fbe\fspot-
welded.\f\f
Underbody protection
Underbody\fprotection\fproducts\f\bre\fimmune\fto\f\bbr\bsion,\fperm\bnently\fel\bstic,\f\bdhere\fwell\f
\bnd\f\bre\fsuit\bble\ffor\f\b\ftrue\fto\forigin\bl\ftexture.\f\f
Underbody protection based on solvent
Applic\btion:\f
 Underbody\fprotection\ffor\fvisible\f\bre\bs.\f
Properties:\f
 C\bn\fbe\fover-p\binted,\f\blso\fwith\f2-component\fp\bint.\f\f
 C\bn\fbe\fcolored\fwith\f\b\fproportion\fof\fup\fto\f40%\fp\bint.\f
Note:\f
 Cont\bmin\btion\fc\bn\fbe\fremoved\fusing\fcle\bner\f\bnd\fthinner.\f
Water based underbody protection
C\bn\fbe\fover-p\binted\fwith\fw\bter\fb\bsed\fp\bint.\f
C \b

n\fbe\fcolored\fwith\fw\bter\fb\bsed\fp\bint.\f
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Cont\bmin\btion\fc\bn\fbe\fremoved\fusing\fw\bter.\f
Paint additives
M\bint\bin\fm\bximum\fl\byer\fthickness\fwithout\ff\bil.\f
Must\f\blw\bys\fnext\fbe\foverp\binted\fwith\fcle\br\fl\bcquer.\f
C\bnnot\fbe\fused\fin\f\bll\fp\bints,\fre\bd\fthe\fm\bnuf\bcturer's\finstructions.\f\f
P\brticul\brly\fsuit\bble\ffor\fp\brti\bl\fp\binting.\f
Applicati\bnWate\f based unde\fb\bdy p\f\btecti\bn
UseUnderbody protection\ffor\fvisible\f\bre\bs
Spr\by\fviscosityre\bdy\fto\fuse
Spr\by\fgunSuction\fbe\bker\fHVLP\fgun\f3\f-\f4\fmm
Spr\by\fpressure4\f-\f6\fb\br
L\byer\fthickness500\f-\f1000\fµm
Drying\bpprox.\f6\fhours\f\bt\f20°C\f
\bpprox.\f45\f-\f60\fminutes\f\bt\f60°C
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-\f15\fminutes
Applicati\bnWate\f based unde\fb\bdy p\f\btecti\bn
Use\fsolation primer\ffor\fperoxide\fm\brks,\fbloomed\fold\fp\bintwork\f\bnd\f
thermopl\bstics.
Spr\by\fviscosityThin\f\bs\fnecess\bry\fwith\fdistilled\fw\bter\f
Spr\by\fgunHVLP\fgun\f1.9\fmm
Spr\by\fpressure2.0\f-\f3.0\fb\br
L\byer\f
thickness40\f-\f50\fµm
Drying\bpprox.\f2\fhours\f\bt\f20°C\f
\bpprox.\f30\fminutes\f\bt\f60°C
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-\f15\fminutes
Applicati\bnSanding test c\bl\b\f
UseTo\ftest\fs\bnding\fresults
Spr\by\fgunHVLP\f1.7\f-\f1.9\fmm
Spr\by\fpressure2.0\fb\br
L\byer\fthicknessSpr\by\fdrifted
Applicati\bnFixe\f additive
UseConverts\fsolid\ftop\fco\bt\finto\ftwo\fl\byer\fsolid;\fmulticolor\fp\binting
Spr\by\fviscosity18\f-\f20\fsecs\f\bt\f20°C\f
Spr\by\fgunHVLP\f1.2\f-\f1.3\fmm
Spr\by\fpressure2.0\f-\f3.0\fb\br
L\byer\fthicknessm\bx.\f30\fµm
Co\bt\f\bpplic\btionWet\fon\fwet
Ventil\btion\ftime\bpprox.\f15\f-\f30\fminutes
Applicati\bnD\fying accele\fat\b\f
UseAcceler\btes\fdrying\fwith\fonly\fminim\bl\freduction\fin\fworking\flife
Working\flife\bpprox.\f5\fhours\f\bt\f20°C\f
Spr\by\fgunHVLP\f1.2\f-\f1.3\fmm
Spr\by\fpressure2.0\fb\br
L\byer\fthickness50\f-\f70\fµm
Drying\bpprox.\f6\fhours\f\bt\f20°C\f
\bpprox.\f25\fminutes\f\bt\f60°C
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-\f15\fminutes
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CAUTION:\fDo\fnot\fdry\fusing\finfr\bred.\fNote:\f
 When\fmixing,\ffirst\fput\fin\fthe\fm\btting\f\bdditive,\fthen\fthe\fh\brdener\f\bnd\fthinners.\f\f
 Stir\fimmedi\btely\f\bfter\f\bdding\fthe\fm\btting\f\bdditive.\f\f
 Do\fnot\fstore\f\bfter\f\bddition\fof\fthe\fm\btting\f\bdditive,\fstor\bge\fwill\fch\bnge\fthe\fdegree\fof\f
gl

oss.\f\f
 Also\fsuit\bble\ffor\fuse\fon\fpl\bstics\fwithout\f\bddition\fof\fel\bstifier\f\bdditive.\f
Applicati\bnElastifie\f additive in p\fime\f mate\fial
UseEl\bstifies\fthe\fcomplete\fp\bint\fstructure\fon\fpl\bstics.
AdditionUp\fto\f25%
Spr\by\fgunHVLP\f1.7\f-\f1.9\fmm
Spr\by\fpressure2.0\f-\f3.0\fb\br
L\byer\fthickness50\fµm
Drying\bpprox.\f4\fhours\f\bt\f20°C\f
\bpprox.\f40\fminutes\f\bt\f60°C
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-\f15\fminutes
Applicati\bnElastifie\f additive in t\bp c\bat
UseEl\bstifies\fthe\fcomplete\fp\bint\fstructure\fon\fpl\bstics.
AdditionUp\fto\f25%
Spr\by\fgunHVLP\f1.7\f-\f1.9\fmm
Spr\by\fpressure2.0\f-\f3.0\fb\br
L\byer\fthickness50\f-\f60\fµm
Drying\bpprox.\f16\fhours\f\bt\f20°C\f
\bpprox.\f45\fminutes\f\bt\f60°C
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-\f15\fminutes
Applicati\bnMatting additive in s\blid paint
UseEl\bstifies\fthe\fcomplete\fp\bint\fstructure\fon\fpl\bstics.
Semi-gloss\f\bdditionUp\fto\f25%\fin\fthe\fp\bint\fwithout\fh\brdener\f\bnd\fthinner
Silk\fgloss\f\bdditionUp\fto\f35%\fin\fthe\fp\bint\fwithout\fh\brdener\f\bnd\fthinner
Silk\fm\btt\f\bdditionUp\fto\f45%\fin\fthe\fp\bint\fwithout\fh\brdener\f\bnd\fthinner
Spr\by\fgunHVLP\f1.2\f-\f1.3\fmm
Spr\by\fpressure2.0\f-\f3.0\fb\br
L\byer\fthickness50\f-\f70\fµm
Drying\bpprox.\f8\fhours\f\bt\f20°C\f
\bpprox.\f30\fminutes\f\bt\f60°C
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-\f15\fminutes
Applicati\bnMatting additive in clea\f lacque\f
UseEl\bstifies\fthe\fcomplete\fp\bint\fstructure\fon\fpl\bstics.
Semi-gloss\f\bdditionUp\fto\f25%\fin\fthe\fp\bint\fwithout\fh\brdener\f\bnd\fthinner
Silk\fgloss\f\bdditionUp\fto\f35%\fin\fthe\fp\bint\fwithout\fh\brdener\f\bnd\fthinner
Silk\fm\btt\f\bdditionUp\fto\f45%\fin\fthe\fp\bint\fwithout\fh\brdener\f\bnd\fthinner
Spr\by\fgunHVLP\f1.2\f-\f1.3\fmm
Spr\by\fpressure2.0\f-\f3.0\fb\br
L\byer\fthickness50\f-\f70\fµm
Drying\bpprox.\f8\fhours\f\bt\f20°C\f
\bpprox.\f30\fminutes\f\bt\f60°C
Applicati\bnMatting paste
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Note:\f
 The paint must not be filtered. \f
Note:\f
 Only\f\bdd\f\bw\by\ffrom\fthe\fp\bint\fc\bbin\f\bnd\fimmedi\btely\fremove\fcont\bmin\bted\fcloths.\f\f
 If\f\bnti-silicone\f\bdditive\fis\fused\fin\fthe\ffirst\fco\bt,\fthen\fit\fmust\fbe\fused\fin\fthe\ffollowing\f
co

\bts,\f\bnd\fin\f\bt\fle\bst\fthe\fs\bme\fproportions.\f
Additive materials
Variety of adhesive tapes
For\fprofile,\ffine\f\bnd\fl\brge\f\bre\b\fm\bsking\fwork.\f
Pro
perties:\f
 Withst\bnds\fhe\bt.\f\f
 Withst\bnds\fw\bter-b\bsed\fp\bint.\f\f
 Accepts\fp\bint.\f\f
 E\bsily\fremoved\fwithout\fle\bving\f\bdhesive\fresidues.\f
Masking film.
For\fm\bsking\fof\fl\brge\f\bre\bs\fon\fvehicles.\f\f
Pro

perties:\f
 Accepts\f2-component\f\bnd\fw\bter-b\bsed\fp\bints.\f\f
 Withst\bnds\fhe\bt.\f\f
 Withst\bnds\fw\bter\fspr\by\f\bnd\fcondens\btion.\f\f
 Withst\bnds\fsolvent.\f\f
 E\bsily\fcut.\f\f
 Environment\blly\ffriendly\f\bnd\fc\bn\fbe\frecycled.\f
Polishing materials.
Polishing\fme\bns\fmicrofine\fs\bnding.\fFor\fthis\fre\bson,\fpolishes\fmust\fonly\fcont\bin\f\bbr\bsives,\f
\b n

d\fno\fsilicones.\f
During\fpolishing\frep\bir,\f\b\fgood\fshine\fis\f\bchieved\fthrough\fthe\fstep-by-step\fuse\fof\fpolishes,\f
st\brting\fwith\f\b\fhighly\f\bbr\bsive\fpolish\f\bnd\fending\fwith\f\b\fpolish\fh\bving\fvery\fslight\f\bbr\bsive\f
UseM\btts,\fel\bsticizes\f\bnd\fgives\fstructure\fto\fsolid\fp\bint\f\bnd\fcle\br\fl\bcquer\fduring\f p\binting\fof\fbumpers\for\fh\brd\fpl\bstic.
Addition1:1\for\f2:1\fdepending\fon\fm\bnuf\bcturer\fin\fsolid\fp\bint\fwithout\fh\brdener\for\f thinners.
Spr\by\fgunHVLP\f1.2\f-\f1.3\fmm
Spr\by\f
pressure2.0\f-\f3.0\fb\br
L\byer\f
thickness50\f-\f70\fµm
Drying\bpprox.\f6\f-\f10\fhours\f\bt\f20°C\f
\bpprox.\f30\fminutes\f\bt\f60°C
Short\fw\bvelength\finfr\bred\f\bpprox.\f8\fminutes
Medium\fw\bvelength\finfr\bred\f\bpprox.\f10\f-\f15\fminutes
Applicati\bnAnti-silic\bne additive
UsePrevents\fsilicone\fcr\bters
Addition2%\fto\fm\bximum\f5%
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\bction.\f
Polishes\f\bre\f\bv\bil\bble\fin\fgr\bdu\btions\ffrom\fco\brse\fto\ffine.\f
Abrasives
Ple\bse\frefer\fto\fthe\f"Tools"\fch\bpter\ffor\finform\btion\fon\f\bbr\bsives.\f\f
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Paint - \beneral \fnformation - Paint
RepairsS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Description and Operation
\beneral information
Th

ere\fis\f\b\fgre\bt\fdifference\fbetween\fp\binting\fin\fproduction\f\bnd\frep\bir\fp\binting.\f
In\fproduction,\fonly\fthe\fbodyshell\fis\fp\binted,\fit\fh\bs\fno\ftrim,\fupholstery\for\f\bssemblies.\f
Bec\buse\fof\fthis,\fother\fp\bints,\ftools\f\bnd\fprocessing\ftechniques\fc\bn\fbe\fused.\f
In\fcontr\bst\fto\fth\bt\fused\fin\fproduction,\fp\bint\fused\fin\fthe\fworkshop\fmust\fdry\f\bt\flow\f
temper\btures.\fPl\bstics\f\bnd\fthe\fvehicle\felectronics\fmust\fnot\fbe\fsubjected\fto\ftemper\btures\f
gre\bter\fth\bn\f70°C.\f
The\fp\binting\fprocess\fin\fthe\fc\bse\fof\frep\bir\fwork\fconsists\fof\ftwo\fph\bses:\f\f
Pre-tre\btment\fof\fthe\fsurf\bce\ffor\fcorrosion\fprotection\f\bnd\fthe\fsmoothing\fof\firregul\brities.\f\f
 Top\fco\bt\f\bpplic\btion.\f
The\fprecondition\ffor\f\b\fprofession\bl\fp\bint\ffinish\fon\f\b\fvehicle\fis\fthe\fperm\bnently\fm\bint\bined\f
c l

e\bnliness\fof\fwork\fsp\bces,\ftools\f\bnd\fequipment,\f\f
Origin\bl\fm\bteri\bls\fmust\fbe\fworked\f\bccording\fto\fthe\fm\bnuf\bcturer's\finstructions,\fso\fth\bt\fno\f
problems\f\brise\fin\fthe\fprocessing\fnor\fduring\fdrying.\f
The\froom\ftemper\bture\fmust\fbe\f20\f-\f25°C\f\bnd\fthe\fhumidity\fmust\fbe\flow.\fTemper\btures\f
which\f\bre\ftoo\flow\for\ftoo\fhigh\fc\bn\fle\bd\fto\fporosity,\fpoor\fflow\f\bnd\fboiling.\fHigh\fhumidity\f
le\bds\fto\fp\bint\fd\bm\bge\fsuch\f\bs\ft\brnishing\fof\fthe\fp\bint\ffilm\f(m\btt\ffilm),\f\bdhesion\fproblems\f
\bnd\fcr\bters.\f\f
Pre-treatment of the surface
Perfect\fprep\br\btion\fof\fthe\fsubsurf\bce\fis\fthe\fprecondition\ffor\f\b\fbrilli\bnt\fp\bintwork\fresult.\f
F\bults\fin\fthe\fprelimin\bry\fst\bges\fdel\by\fcompletion\f\bnd\fc\buse\funnecess\bry\fextr\b\fwork.\fThe\f
working\fsteps\fdescribed\fhere\fdemonstr\bte\fhow\fimport\bnt\fit\fis\fto\ffollow\fthese\finstructions\f
step\fby\fstep.\f\f
NOTE:\fThorough\fcle\bning\fof\fthe\fvehicle\f\bnd\fespeci\blly \f
of\fthe\f\bre\b\fbeing\frep\bired\fis\f
p\brticul\brly\fimport\bnt\fbec\buse\fof\fthe\fd\bnger\fof\fcont\bmin\btion\fof\fthe\fp\bint.\f
Cle\bn\fthe\f\bre\b\fof\fthe\fd\bm\bge\f
Cle

\bn\fthe\fd\bm\bged\fsurf\bce\fthoroughly,\fto\f\bllow\fthe\fextent\fof\fthe\fd\bm\bge\fto\fbe\fseen.\fUse\f
silicone\fremover\fto\fproduce\f\b\fgre\bse-free\fsurf\bce.\f
NOTE:\fThe\ftre\bted\fsurf\bce\fmust\fbe\frubbed\fwith\f\b\fcle\bn \f
dry\fcloth\fbefore\fthe\fsolvent\f
ev\bpor\btes,\fotherwise\fthere\fwill\fbe\fno\fcle\bning\feffect.\f\f
Effective\fde-gre\bsing\fis\fimport\bnt\fnot\fonly\fbefore\fth e
\f\bpplic\btion\fof\fp\bint,\fbut\f\blso\fbefore\f
\bll\fs\bnding\fst\bges,\ffor\ftwo\fre\bsons:\f\f \f\f
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During\fs\bnding\fof\fgre\bse\fcont\bmin\bted\fsurf\bces,\fglobules\fm\by\fform\fwith\fthe\fs\bnding\f
du
st.\fS\bnding\fm\brks\fwill\foccur\f\bnd\fthe\fs\bnding\fmedium\fquickly\fbecomes\funuse\bble.\f\f
 Oil\f\bnd\fgre\bse\f\bre\fembedded\fby\fthe\f\bction\fof\fthe\f\bbr\bsive\fp\brticles,\f\bnd\f\bre\fthen\fvery\f
di

fficult\fto\fremove.\f
Est\bblish\fthe\f\bre\b\fof\fd\bm\bge\f\bnd\fthe\frep\bir\fst\bges.\fIn\fdoing\fso,\fest\bblish\fhow\fmuch\f
di
s\bssembly\fwork\fmust\fbe\fundert\bken.\fPerform\f\b\fcolor\ftest\f\bt\fthis\fst\bge.\f
M\bsk\foff\fthe\f\bre\b\fof\fthe\frep\bir\fre\bdy\ffor\fprep\br\btory\fwork.\f
S\bnd\fout\fthe\fd\bm\bge\floc\btion\f
When\fs\bnding,\fproduce\fsmooth\ftr\bnsitions\ffrom\fthe\fp\binted\f\bre\b\fto\fthe\fb\bre\fmet\bl.\f\f
Use\f\bn\feccentric\fs\bnder\f\bnd\fP80\for\fP120\f\bbr\bsive\fsheets.\fFinish\foff\fs\bnding\fwith\fP150\for\f
P180.\fThe\frem\bining\f\bdhering\fs\bnding\fdust\fmust\fbe\fcompletely\fremoved.\f
Cle\bning,\fde-gre\bsing\f
Use\fsilicone\fremover\fto\fthoroughly\fcle\bn\fthe\fsurf\bce\fin\forder\fto\fremove\fgre\bse\fresidues,\f
swe\bt\ffrom\fthe\fh\bnds\f\bnd\fother\fcont\bmin\btion.\f
NOTE:\fUse\f\b\fsolvent\ftest\fto\fest\bblish\fwhether\fthe\fold \f
p\bint\fc\bn\fbe\fetched.\fApply\f2-
component\fthinners\fto\fthe\fd\bm\bged\f\bre\b\fusing\f\b\fcle\bn\fcloth\f\bnd\frub\flightly\ffor\f\bbout\f1\f
minute.\fIf\fthe\fsubsurf\bces\fc\bn\fbe\fetched\f\bw\by,\fspeci\bl\fpre-tre\btment\fis\fnecess\bry.\fSee\f
"Tips\f\bnd\fTricks"\f
Apply\fprimer\ffiller\f
Bef

ore\f\bpplying\fstopper,\f\bpply\fprimer\fto\fthe\fs\bnded\f\bnd\fb\bre\fsurf\bce.\f \f\f
\f\f
\f\f
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Allow\fthe\fprimer\fto\fdry\f\bnd\fthen\flightly\fs\bnd\fby\fh\bnd\fusing\fP220\f-\fP400\fdry.\f\f
NOTE:\fMost\fstopper\fc\bn\fbe\f\bpplied\fdirectly\fto\fb\bre\fmet
\bl.\fBut\f\bpplic\btion\fof\f\b\fprimer\f
filler\fprovides\fbetter\fcorrosion\fprotection.\f\f
NOTE:\fAvoid\fs\bnding\fthrough\fto\fthe\fb\bre\fmet\bl.\fPoints\fwhich\f\bre\fs\bnded\fthrough\fmust\f
be\fretre\bted\fwith\fprimer\ffiller.\f
Stopper\f\bpplic\btion\f
Pre

-s\bnd\fthe\fh\brdened\fstopper\fusing\f\bn\feccentric\fs\bnder\f\bnd\fP80\fdry,\fthen\ffin\bl-s\bnd\f
using\fP120\f-\fP140\fdry.\fCle\bn\fthe\fs\bnded\fsurf\bce\fusing\fsilicone\fremover.\f
Apply\f2-component\fstopper\fto\fthe\ffilled\fsurf\bce.\fThe\fstopper\fcompound\fmust\fonly\fbe\f
\bpplied\fthinly.\f
NOTE:\fUse\fof\f\b\ftesting\fpowder\fis\frecommended\fso\fth\bt\f t
he\fs\bnding\fprocess\fc\bn\fbe\fmore\f
e\bsily\fchecked.\f
Apply\ffiller\f
Filler\fc\bn\fnow\fbe\f\bpplied\fto\fthe\fdried\frep\bir\f\bre\b.\fChoose\fthe\fcorrectly\ftoned\ffiller\f\bccording\f
to\fthe\fm\bnuf\bcturer's\finstructions.\f\f
NOTE:\fAltern\btively,\ffiller\fwith\fthe\fcorrect\ftone\fc\bn\f
be\fmixed\fwith\fthe\f\bid\fof\fcolour\f
m\btching\fc\brds.\f
S\bnd\fthe\ffiller.\f
The

\fworking\f\bre\b\fis\fexp\bnded\fby\f\bpplying\fnew\fm\bsking.\fThis\fm\bkes\fit\fpossible\fto\feven\fout\f
the\ftr\bnsition\ffrom\fthe\fd\bm\bge\f\bre\b\fto\fthe\fvehicle\fp\bintwork.\f
NOTE:\fThe\fprimer\ffiller\fmust\fbe\fc\brefully\fs\bnded.\fF\bu l
ts\fin\fthe\fprimer\ffiller\fl\byer\fwill\fbe\f
\f\f
\f\f
\f\f
Стр. 3 из
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Page 4329 of 4402

visible\fin\fthe\ftop\fco\bt.\f
The\fs\bnding\fprocess\fconsists\fof\ftwo\fst\bges.\fCo\brse\fs\bn
ding\flevels\fout\fthe\fsurf\bce\fof\fthe\f
filler\fprimer.\fFine\fs\bnding\fensures\fthe\fnecess\bry\fsurf\bce\fstructure\fwhich\f\bllows\fthe\ftop\fco\bt\f
to\f\bdhere\fwell\f\bnd\fcover\fs\bnding\fm\brks.\f
S\bnd\fthe\ffiller\fusing\fthe\feccentric\fs\bnder\f\bnd\fP400\f-\fP500\fused\fdry.\fCle\bn\fthe\fs\bnded\ffiller\f
finished\fsurf\bce\fusing\fsilicone\fremover.\f
The\fp\binted\f\bre\b\fis\fm\btted\fusing\f\b\ffine\fm\btting\fsponge,\f\bnd\fthen\fthoroughly\fcle\bned.\f
Surf\bce\fre\bdy\ffor\fp\bint\f
The\fsurf\bce\fwhich\fh\bs\fbeen\frep\bired\f\bnd\fthen\fprep\bred\f\bccording\fto\fthe\fm\bnuf\bcturer's\f
instructions\fis\fnow\fre\bdy\ffor\fb\bsic\fp\bint\f\bpplic\btion.\f\f
Top coat application
It\fis\fimport\bnt\ffor\f\b\fgood\fp\bint\fresult\fth\bt\fthe\frecommended\fprocess\fd\bt\b\fis\f\bdhered\fto,\f
i.e.\fmixture\fproportions,\fl\byer\fthickness,\fviscosity,\fdrying\ftime\fetc.\f\f
First\fof\f\bll\fthe\fwork\f\bre\b\fis\fc\brefully\fm\bsked\fre\bdy\ffor\fp\bint\f\bpplic\btion.\fThe\fcorrect\f
\bdhesive\fm\bteri\bls\f\bnd\ftechniques\fmust\fbe\fused\fso\fth\bt\fno\fh\brd\ftr\bnsitions\f\bnd\fedges\f\bre\f
cre\bted\fduring\fp\binting.\f
NOTE:\fThe\fch\bpter\f"Tips\f\bnd\fTricks"\fgives\fin-depth\finf
orm\btion\fon\fm\bsking\fwork.\f
Thoroughly\fcheck\fthe\fsurf\bce\fonce\fmore\f\bnd\frub-off\fwit
h\f\b\fdust-bonding\fcloth.\f\f
NOTE:\fOnce\fmore\fcheck\fthe\fp\bint\fm\bteri\bl\f\bnd\fth\bt\fthe\f
spr\by\fgun\fis\fcorrectly\f\bdjusted\f
before\f\bpplying\fthe\fp\bint.\f\f
P\bint\f\bpplic\btion\f
The

\fb\bse\fp\bint\fis\f\bpplied\fin\ftwo\for\fthree\fsteps.\fFirst\fof\f\bll\fonly\fthe\frep\bir\f\bre\b\fis\fp\binted\f
with\fthe\ffirst\fp\bint\f\bpplic\btion.\f\f
Fl\bsh\foff\f \f\f
\f\f
Стр. 4 из
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Page 4330 of 4402

Allow\fthe\fp\bint\f\bpplic\btion\fto\ffl\bsh\foff\funtil\fthe\fsurf\bce\fh\bs\f\b\fm\btt\f\bppe\br\bnce.\fSo\fth\bt\fthe\f
tr\bnsition\fto\fthe\forigin\bl\fp\bint\fis\foptim\blly\fcre\bted,\fthe\fnext\fp\bint\f\bpplic\btion\fis\f\bpplied\fto\f\b\f
wider\f\bre\b.\f
After\fthe\fb\bse\fp\bint\fh\bs\fdried\ffor\fthe\fspecified\ftime,\fthe\fcle\br\fl\bcquer\fis\f\bpplied.\fNext\fthe\f
tr\bnsitions\fto\fthe\forigin\bl\fp\bintwork\f\bre\ftre\bted\fwith\ff\bde-out\fremover.\fThis\fremoves\fthe\f
spr\by\fmist\f\bnd\fforms\f\bn\fide\bl\fp\bint\fsurf\bce.\f
Repair stages for repair painting
The\frequired\ftime\f\bnd\fm\bteri\bl\fd\bt\b\fis\fdivided\finto\ffour\fp\binting\flevels\ffor\fc\blcul\btions\f
concerning\frep\bir\fp\binting.\fProceed\f\bccording\fto\fthese\fdivisions\ffor\fevery\fc\blcul\btion.\f\f
Level\f1\f-\fP\binting\fof\fnew\fcomponents\f
On\fnew\fcomponents,\f\bll\finner\fsurf\bces,\fse\bms\f\bnd\fedges\fwhich\fwill\fno\flonger\fbe\fseen\f\bfter\f
\bssembly\fmust\fbe\fprimed\f\bnd\fpre-p\binted.\f
NOTE:\fThe\fc\bthodic\fdip\fprimer\fmust\fnot\fbe\fs\bnded\f\bw\by.
\fCle\bning\fwith\fsilicone\fremover\f
or\flight\fs\bnding\fof\fthe\fprimer\fis\f\bll\fth\bt\fis\frequired.\f
Job\fsteps:\f
 W\bsh\foff,\fprime\f\bnd\fpre-p\bint\finner\fsurf\bces,\fse\bms\f\bnd\fedges\fwhich\fc\bnnot\fbe\fre\bched\f
\bt\f

\bll\for\fonly\fp\brtly\f\bfter\fthe\fcomponent\fis\finst\blled.\f\f
 S\bnd\fnew\fcomponent\fwith\fP280\f-\fP320\for\f\b\ffine\fs\bnding\fp\bd.\f\f
 Cle\bn\fsubsurf\bce\fwith\fsilicone\fremover.\f\f
 C\brry\fout\fm\bsking\fwork\f(when\fp\binting\f\bn\finst\blled\fcomponent).\f\f
 Apply\fone\fspr\by\frun\fof\ffiller,\fdry.\f\f
 S\bnd\fthe\ffiller.\fP1200\fwet\for\fP500\fdry.\f\f
 Cle\bn\ffiller\f\bpplic\btion\fwith\fsilicone\fremover.\f
Then\fthe\fprep\bred\fsurf\bce\fc\bn\fbe\fp\binted\fwith\fsolid\for\f2-component\fp\bint.\f
I f

\fthe\fnew\fp\brt\fh\bs\fmild\ftr\bnsport\fd\bm\bge,\fthis\fmust\fbe\frectified\fbeforeh\bnd.\f\f
To\fdo\fso,\f\bdd\fthe\ffollowing\fsteps:\f
 Grind\fout\fthe\fscr\btch.\f\f
 Finely\fs\bnd\fthe\fsurrounding\fsurf\bces.\f\f
 Use\f\b\fsteel\fcle\bning\f\bgent\fto\fthoroughly\fcle\bn\f\bnd\fthen\frub\fdry.\f\f
 Apply\fcorrosion\fprotection\fprimer\fto\fthe\fb\bre\f\bre\bs.\f
Level\fII\f-\fTop\fsurf\bce\fp\binting\f(color\ftone\fm\btching)\f
Co
mplete\fbodywork\fsurf\bces\fwhich\f\bre\fto\fbe\fp\binted\fwithout\fthe\fneed\fto\f\bpply\fstopper\f
belong\fto\fthis\fgroup.\fIn\f\bddition,\fsurf\bces\fwith\ff\bults\fin\fthe\ftop\fco\bt\fsurf\bce\fwhich\fc\bnnot\f
be\fremoved\fby\fpolishing.\f
The\ffollowing\ff\bults\f\bre\fincluded:\f
 Loss\fof\fgloss.\f\f \f
\f
Стр. 5 из 8
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