Duratorq FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

2011.0 Kuga
Wiring Diagrams
Table of Contents
GROUP 1 General Information
Service InformationGeneral Information 100-00
GROUP 2 Chassis
Brake System
Parking Brake and Actuation 206-05
Hydraulic Brake Actuation 206-06
Power Brake Actuation 206-07
Anti-Lock Control 206-09A
Anti-Lock Control - Stability Assist 206-09B
Anti-Lock Brake System (ABS) and Stability Control 206-09C
Steering System Power Steering 211-02
Steering Column Switches 211-05
GROUP 3 Powertrain
Engine
Engine Cooling 303-03
Fuel Charging and Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-04A
Fuel Charging and Controls - Turbocharger - 2.5L Duratec
(147kW/200PS) - VI5 303-04B
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-04C
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V
303-04D
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission
Requirements: Stage IV 303-04E
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-04F
Starting System - 2.5L Duratec (147kW/200PS) - VI5 303-06A
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-06B
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-06C
Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5 303-07A
Glow Plug System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-07B
Engine Emission Control - 2.5L Duratec (147kW/200PS) - VI5 303-08A
Engine Emission Control - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage IV,
2.0L Duratorq-TDCi (DW)
Diesel 303-08B
Evaporative Emissions 303-13
Electronic Engine Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-14A
201

1.0 Kuga
TO MODEL INDEX
BACK TO FOREWORD & FRONT PAGE
PAGE 1 OF 2

Electronic Engine Controls - 2.0LDuratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-14B
Electronic Engine Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V 303-14C
Automatic Transmission/Transaxle Automatic Transmission/Transaxle - Vehicles With: 5-Speed Automatic
Transaxle - AW55 AWD 307-01A
Automatic Transmission/Transaxle - Vehicles With: 6-Speed Automatic
Transaxle - 6DCT450, LHD
4WD/RHD 4WD 307-01B
Automatic Transmission/Transaxle External Controls 307-05
Manual Transmission/Transaxle, Clutch and
Transfer Case Four-Wheel Drive Systems 308-07
Exhaust System Exhaust System - 2.0L Duratorq-TDCi (DW) Diesel 309-00
Fuel System - General Information Fuel Tank and Lines 310-01
Speed Control 310-03
GROUP 4 Electrical
Climate Control System
Climate Control 412-01
Auxiliary Climate Control 412-02
Instrumentation and Warning Systems Instrument Cluster 413-01
Horn 413-06
Warning Devices 413-09
Parking Aid 413-13
Battery and Charging System Battery, Mounting and Cables 414-01 Generator and Regulator
414-02
Information and Entertainment Systems Information and Entertainment System 415-01
Lighting Exterior Lighting 417-01
Interior Lighting 417-02
Daytime Running Lamps (DRL) 417-04
Electrical Distribution Module Communications Network 418-00
Electronic Feature Group Anti-Theft - Active 419-01
Multifunction Electronic Modules 419-10
GROUP 5 Body and Paint
Body and Paint
Rear View Mirrors 501-09
Seating 501-10
Glass, Frames and Mechanisms 501-11
Instrument Panel and Console 501-12
Handles, Locks, Latches and Entry Systems 501-14
Wipers and Washers 501-16
Safety Belt System 501-20A
Supplemental Restraint System 501-20B
GROUP 7 General Wiring
Information
Wiring Information
General Information 700-00
Fuse and Relay Information 700-01
Power Distribution 700-02
Grounding Strategy 700-03
Electrical Connectors 700-04
Index
2011.0 Kuga
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS
PAGE 2 OF 2

GROUP
Powertrain
3
SECTION TITLEPAGE
Engine Engine Cooling.................................................................\
..............................................303 -03
Fuel Charging and Controls2.5L Duratec (147kW/200PS) - VI5...................................303-04A
Fuel Charging and Controls - Turbocharger2.5L Duratec (147kW/200PS) - VI5........................................................................\
.................................................... ..303-04B
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-04C
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-04D
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
303-04E
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V..........................................303-04F
Starting System2.5L Duratec (147kW/200PS) - VI5......................................................303-06A
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
................................................30 3-06B
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission
Requirements: Stage V.......................................................................\
.......................303-06C
Engine Ignition2.5L Duratec (147kW/200PS) - VI5.......................................................303-07A
Glow Plug System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-07B
Engine Emission Control2.5L Duratec (147kW/200PS) - VI5........................................303-08A
Engine Emission Control2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel........................................303-08B
Evaporative Emissions...............................................................\
....................................303-13
Electronic Engine Controls2.5L Duratec (147kW/200PS) - VI5.....................................303-14A
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-14B
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-14C
2011.0 Kuga
BACK TO MAIN INDEX TO MODEL INDEX
PAGE 1 OF 2
FORD KUGA 2011.0MY WIRING DIAGRAMS

Automatic Transmission/TransaxleAutomatic Transmission/TransaxleVehicles With: 5-Speed Automatic Transaxle -AW55 AWD......................................................................\
..........................................307-01A
Automatic Transmission/TransaxleVehicles With: 6-Speed Automatic Transaxle - 6DCT450, LHD 4WD/RHD 4WD.....................................................................\
...........307-01B
Automatic Transmission/Transaxle External Controls...................................................307-05
Manual Transmission/Transaxle, Clutch and Transfer Case Four-Wheel Drive Systems.................................................................\
...........................308-07
Exhaust System Exhaust System2.0L Duratorq-TDCi (DW) Diesel.........................................................309-00
Fuel System - General Information Fuel Tank and Lines...................................................................\
....................................310-01
Speed Control.................................................................\
...............................................310 -03
2011.0 Kuga
BACK TO CHAPTER INDEX
TO MODEL INDEX
PAGE 2 OF 2
FORD KUGA 2011.0MY WIRING DIAGRAMS

SECTION 303-04C Fuel Charging and Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04C-2
Fuel Heater ........................................................................\
.................................................
303-04C-2
Fuel Injection Pump ........................................................................\
....................................
303-04C-2
Fuel Injector 1 ........................................................................\
.............................................
303-04C-2
Fuel Injector 2 ........................................................................\
.............................................
303-04C-2
Fuel Injector 3 ........................................................................\
.............................................
303-04C-2
Fuel Injector 4 ........................................................................\
.............................................
303-04C-3
Fuel Metering Valve ........................................................................\
....................................
303-04C-3
Fuel Pressure Regulator ........................................................................\
.............................
303-04C-1
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-04C- 1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Fuel Heater (G1226708)
12
6M5T-14A464-FBA
HARNESS 12A690 TO FILTER HEATER C945 0.75
WKGN-RD15S-PE8B
0.75WKBK31-PE8B
Fuel Injection Pump (G1226709)
12
56
34
3M5T-14A464-DGA
C734
TO FUEL PUMP DW10
HARNESS 14014
9-GA7EBN-RDWA0.50
8-GA7EWH-RDWA0.50
8-GA25WH-BUWA0.50
31-RG2EBKWA1.5
15S-RG2EGN-OGWA1.5
Fuel Injector 1 (G1226698)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 1 C771 S1.5
WKBK-WH91S-RL10S1.5WKGN-WH15-RL10
Fuel Injector 2 (G1226699)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 2 C772 S1.5
WKBK-YE91S-RL11S1.5WKGN-YE15-RL11
Fuel Injector 3 (G1235901)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 3 C773 S1.5
WKBK-BU91S-RL12S1.5WKGN-BU15-RL12
201

1.0 Kuga
303-04C- 2
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-04C-2
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Fuel Metering Valve (G1239833)
12
6M5T-14A464-DBA
HARNESS 12A690 TO VCV (VACUUM CONTROL VALVE) C858 G1.0
WKGN-BU15S-RL50G1.0WKBK-BU91S-RL50
Fuel Pressure Regulator (G1239834)
12
6M5T-14A464-JBA
HARNESS 12A690 FUEL PRESSURE REGULATOR C859 G1.0
WKGN-BU15S-RL42G1.0WKBK-BU91S-RL42
Fuel Injector 4 (G1235899)
12
3M5T-14A464-GBB
HARNESS 12A690 TO TO FUEL INJECTOR 4 C774 S1.5
WKBK-OG91S-RL13S1.5WKGN-RD15-RL13
303-04C-
3
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-04C-3
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

SECTION 303-04D Fuel Charging and Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04D-2
Fuel Injector 1 — B ........................................................................\
.....................................
303-04D-2
Fuel Injector 2 — B ........................................................................\
.....................................
303-04D-2
Fuel Injector 3 — B ........................................................................\
.....................................
303-04D-3
Fuel Injector 4 — B ........................................................................\
.....................................
303-04D-3
Fuel Metering Valve ........................................................................\
....................................
303-04D-3
Throttle Body — C........................................................................\
......................................
303-04D-3
Fuel Heater — A ........................................................................\
.........................................
303-04D-1
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-04D-1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Fuel Injector 1—B (G1336739)
Fuel Injector 2—B (G1336740)
Fuel Injector 3—B (G1336741)
201
1.0 Kuga
303-04D- 2
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-04D-2
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Fuel Injector 4—B (G1336742)
Fuel Metering Valve (G1336745)
12
6M5T-14A464-BBA
HARNESS 12A690 TO INLET METERING VALVE C1E518 G1.0WK
GN-WH
CBB12EC G1.0WK
GN-VT
CE153A
Throttle Body—C (G1336746)
4
3
2
1
5
AV6N-14A464-GA
HARNESS 12A690
TO THROTTLE BODY C1E137-C G0.50WK
YE-VT
CE412C
G0.50WK
BU-WH
LE428B G
0.50WKGY
VE820B G0.50WK
YE-VT
RE427BC G0.50WK
BU-GN
CE426C
Fuel Heater—A (G1336748)
12
6M5T-14A464-CBA
HARNESS 12A690 TO FILTER HEATED ELEMENT C1E232-A 1.5WK
VT-OG
CBB14A
1.5WK
BK-GN
GD129C
303-04D- 3
Fuel Charging and Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-04D-3
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS