c417 FORD KUGA 2011 1.G Wiring Diagram Workshop Manual

..
TO ALTERNATOR (PIN 1)
..
TO ALTERNATOR (PIN 2)
..
TO START LOCK RELAY
..
COOLING FAN MODULE
..
AC RELAY
..
AC COMPRESS CYC
..
AC DUAL PRESS SW
C417 - CMI> B12A690
ECM MODULE
C418 - CH> A
C419 - CME> C
ONE STUD
CAN -
CAN +
TWO EYELETS ON
CAN
C9451
2C945
+.
E232
4-EB6A GY WK 0.50
0.50
WA
RD
30-RE8
91S-RH9B BK-BU WA 0.50S54
1
C870
C870 25-EB6A BU WK 0.50
0.50
WA
BK-RD
31S-BB16A
49-PA6A BU WA 0.50
31S-FA11A BK-YE WA 0.50
+E430
+
E518
C418 C2
G4C418H4C418L4C417M4C417J2C419K4C419
C418 G1
C418 G2
C417 G4
C418 A4A3C418
K2C417
G3C419
D1C418
S6515-RJ14A GN-YE WA 0.75
15-RJ14B GN-YE WA 0.75
0.75
WA
GN-YE
15-RJ14C
C419 K2
C419 K1
C419 J1
C419 H4C418 D2
G4C419
C1C418
C418 F2
E3C419
C3C418
91S-RE8A BK-YE WA 0.50
91S-PA13A BK-BU WA 0.50C419 B3
C419 E4
91S-RL50 BK-BU WK 1.0
91S-RL42 BK-BU WK 1.0
15S-RL42 GN-BU WK 1.01.0WK
GN-BU
15S-RL50
G1C859G
C8581G2
G2
0.75WK
GN-RD
15S-PE8B
31-PE8B BK WK 0.75
8-EE14 WH-BU WA 0.5091S-RH15 BK-YE WA 0.50
15S-LG23 GN-WH WA 0.750.50
WA
GN-BU
15-RE17
0.50
WA
GY
10-RJ30
15-RN3 GN-BU WK 1.5
1.5
WA
GN-OG
15-RE21A
2.5WK
BK-BU
91-RN2
0.75WK
BK-YE
91-RE8G0.75WK
BK-YE
91-RE8H91-RE8J BK-YE WK 0.7591-RE8K BK-YE WK 0.7591-RE8L BK-YE WK 1.01.0WK
BK-YE
91-RE8M
S53
0.50
WA
BU-RD
5-EC7D0.50
WA
GY-RD
4-EC7D
G57B
LEFT FRONT
GROUND
GROUND LEFT FRONT
G57A
0.50WK
YE-VT
7-RJ500.50WK
WH-VT
8-RJ500.50WK
BN-WH
9-RJ50
8-RJ47 WH-BU WK 0.50
9-RJ46 BN-RD WK 0.508-RJ46 WH-RD WK 0.50
2C638 G
1G
2C639G
1G
E722
.
E726.
VCCOUTGND1E708
.
A1C417C417 A4
G3C417C417 G2
J3C417C417 G1
3G
1G
C6402GA3C417
9-RJ47 BN-BU WK 0.50
0.50WK
GN-RD
15-RJ32
G
C7783G1
CSIGPWR
GND
.
E823
G2
0.50WK
BK-OG
91-RJ32
8-RJ32 WH-BU WK 0.50C419 J3
C418 G391S-RH5 BK-BU WA 0.75
.
Fuel Heater
SRLBK BUWKPositive Crankcase Ventilation (PCV) Valve
Fuel Metering Valve
GROUNDGGROUNDGGGROUNDFENDER 2GROUNDGGROUNDGGGROUNDFENDER 2
.
Exhaust Gas Temperature Sensor
.
Exhaust Gas Temperature Sensor
.Catalytic Converter Differential Pressure Sensor
.Water-in-Fuel Sensor
303-14B-4 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

PSA NUMBERING DEFINATION:PSANUMBERINGDEFINATION:AACYLINDER 1 IS ON FLYWHEEL SIDE
E
0.50WK
BN-RD
9-RJ40.50WK
WH-RD
8-RJ4
8-RJ3 WH-VT WK 0.509-RJ3 BN-WH WK 0.50
1.5WK
GN-RD
15-RL13
1.5WK
BK-OG
91S-RL13
1.5WK
GN-BU
15-RL12
15-RL11 GN-YE WK 1.5
91S-RL11 BK-YE WK 1.5
1.5WK
GN-WH
15-RL10
1.5WK
BK-WH
91S-RL10
C9542
8-RJ11 WH-GN WK 0.509-RJ11 BN-GN WK 0.50
9-RJ5 BN WK 0.50
G2G
C7851
.
E810
G
C7791G2
.
1E7289-RJ12 BN-BU WK 0.50
1
21ET46
.31S-GC21 BK-GN WK 0.50
VREFVOUTVGRD.
E727
G1G2G3C906
2GG
C9261
VREFVOUTVGRD.
E706
VREFVOUTVGRD
E711
.
VREFVOUTVGRD.
1E825
7-RL22 YE-BK WK 0.500.50WK
WH-BK
8-RL220.50WK
BN-YE
9-RL22
C7901G2G+E432
.
9-RJ22 BN-BU WK 0.50
49-RJ22 BU-WH WK 0.50
0.50WK
GN-RD
15-RJ22
7-RJ11 YE-GN WK 0.50
2C586 G
0.75WK
BK-BU
91S-RL50C15-RL50C GN-BU WK 0.75
8-RJ5 WH WK 0.50
0.50WK
WH-BU
8-RJ12
0.50WK
YE-RD
7-RJ4
1.5WK
BK-BU
91S-RL12
23
C9841
+E205
.
+.
E206
+E207
.
C7712S
C7722S
C7732S
2C774S
C7711S
C7721S
C7731S
1C774 S
+.
E208
4
3
G
C8333+
...VREFVOUTVGRD
E130 .
G4
G
C8335
G6
G1
0.50WK
YE-VT
7-RJ3
C419H3
C418D4A1 C418E3 C418
L4 C419
M4 C419
L3 C419
M3 C419
L2 C419
M2 C419
L1 C419
M1 C419
C418B3
C418C4
C417D3D2 C417
C417L2C417L1
D4 C417
M1 C417
C4 C417E2 C417F2 C417
C417H4C417C1C417C2
C417B4C417B1C417C3
A2 C419C4 C419C2 C419
E4 C417E1 C417E3 C417
A2 C418B4 C418
H1 C417K3 C417
C860
1GC8602GC417M20.75WK
GN-BK
15-RJ37
0.75WK
BK-GN
91S-RL715S-RL7 GN-BK WK 0.75
9-RL7 BN-GN WK 0.508-RL7 WH-GN WK 0.507-RL7 YE-GN WK 0.50
15S-RJ37 GN-BK WK 0.75
5
C596
-
+
T1
.
E807
3G
1G3G
0.50WK
WH-BU
8-RJ22C417F12
0.50WK
YE-GN
7-RJ37A8-RJ37A WH-GN WK 0.509-RJ37A BN-GN WK 0.50
VREFVOUTVGRD
E150
.3G1G
2C958 G
E740
.G1C6562G8-RJ17A WH-VT WK 0.50
0.50WK
BN-WH
9-RJ17A
C418B2
C418D3
+
E720
VCCOUTGND
E818
.321C630
0.50WK
YE
7-RJ28
0.50WK
BN
9-RJ280.50WK
WH
8-RJ28
.Engine Coolant Temperature (ECT) Sensor
1E728.Fuel Rail Temperature Sensor
.Engine Oil Pressure (EOP) Switch
.Fuel Rail Pressure (FRP) Sensor
.Intake Camshaft Position (CMP) Sensor
.Crankshaft Position (CKP) Sensor
.Turbocharger Variable Vane Position Sensor
.Turbocharger Variable Vane Actuator
.Fuel Injector 1
.Fuel Injector 2
.Fuel Injector 3
.Fuel Injector 4
.Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve
.Mass Air Flow (MAF) Sensor
.Turbocharger Boost Pressure Sensor
.Intake Air Temperature (IAT) Sensor
Exhaust Gas Recirculation (EGR) Valve Position Sensor
.Throttle Position (TP) Sensor
303-14B-5 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313081)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

..
TO ALTERNATOR (PIN 1)
..
TO ALTERNATOR (PIN 2)
..
TO START LOCK RELAY
..
COOLING FAN MODULE
..
AC RELAY
..
AC COMPRESS CYC
..
AC DUAL PRESS SW
C417 - CMI> B12A690
ECM MODULE
C418 - CH> A
C419 - CME> C
ONE STUD
CAN -
CAN +
TWO EYELETS ON
CAN
C9451
2C945
+.
E232
4-EB6A GY WK 0.50
0.50
WA
RD
30-RE8
91S-RH9B BK-BU WA 0.50S54
1
C870
C870 25-EB6A BU WK 0.50
0.50
WA
BK-RD
31S-BB16A
49-PA6A BU WA 0.50
31S-FA11A BK-YE WA 0.50
+E430
+
E518
C418 C2
G4C418H4C418L4C417M4C417J2C419K4C419
C418 G1
C418 G2
C417 G4
C418 A4A3C418
K2C417
G3C419
D1C418
S6515-RJ14A GN-YE WA 0.75
15-RJ14B GN-YE WA 0.75
0.75
WA
GN-YE
15-RJ14C
C419 K2
C419 K1
C419 J1
C419 H4C418 D2
G4C419
C1C418
C418 F2
E3C419
C3C418
91S-RE8A BK-YE WA 0.50
91S-PA13A BK-BU WA 0.50C419 B3
C419 E4
91S-RL50 BK-BU WK 1.0
91S-RL42 BK-BU WK 1.0
15S-RL42 GN-BU WK 1.01.0WK
GN-BU
15S-RL50
G1C859G
C8581G2
G2
0.75WK
GN-RD
15S-PE8B
31-PE8B BK WK 0.75
8-EE14 WH-BU WA 0.5091S-RH15 BK-YE WA 0.50
15S-LG23 GN-WH WA 0.750.50
WA
GN-BU
15-RE17
0.50
WA
GY
10-RJ30
15-RN3 GN-BU WK 1.5
1.5
WA
GN-OG
15-RE21A
2.5WK
BK-BU
91-RN2
0.75WK
BK-YE
91-RE8G0.75WK
BK-YE
91-RE8H91-RE8J BK-YE WK 0.7591-RE8K BK-YE WK 0.7591-RE8L BK-YE WK 1.01.0WK
BK-YE
91-RE8M
S53
0.50
WA
BU-RD
5-EC7D0.50
WA
GY-RD
4-EC7D
G57B
LEFT FRONT
GROUND
GROUND LEFT FRONT
G57A
0.50WK
YE-VT
7-RJ500.50WK
WH-VT
8-RJ500.50WK
BN-WH
9-RJ50
8-RJ47 WH-BU WK 0.50
9-RJ46 BN-RD WK 0.508-RJ46 WH-RD WK 0.50
2C638 G
1G
2C639G
1G
E722
.
E726.
VCCOUTGND1E708
.
A1C417C417 A4
G3C417C417 G2
J3C417C417 G1
3G
1G
C6402GA3C417
9-RJ47 BN-BU WK 0.50
0.50WK
GN-RD
15-RJ32
G
C7783G1
CSIGPWR
GND
.
E823
G2
0.50WK
BK-OG
91-RJ32
8-RJ32 WH-BU WK 0.50C419 J3
C418 G391S-RH5 BK-BU WA 0.75
.
Fuel Heater
SRLBK BUWKPositive Crankcase Ventilation (PCV) Valve
Fuel Metering Valve
GROUNDGGROUNDGGGROUNDFENDER 2GROUNDGGROUNDGGGROUNDFENDER 2
.
Exhaust Gas Temperature Sensor
.
Exhaust Gas Temperature Sensor
.Catalytic Converter Differential Pressure Sensor
.Water-in-Fuel Sensor
303-14B-10 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313082)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

PSA NUMBERING DEFINATION:PSANUMBERINGDEFINATION:AACYLINDER 1 IS ON FLYWHEEL SIDE
E
0.50WK
BN-RD
9-RJ40.50WK
WH-RD
8-RJ4
8-RJ3 WH-VT WK 0.509-RJ3 BN-WH WK 0.50
1.5WK
GN-RD
15-RL13
1.5WK
BK-OG
91S-RL13
1.5WK
GN-BU
15-RL12
15-RL11 GN-YE WK 1.5
91S-RL11 BK-YE WK 1.5
1.5WK
GN-WH
15-RL10
1.5WK
BK-WH
91S-RL10
C9542
8-RJ11 WH-GN WK 0.509-RJ11 BN-GN WK 0.50
9-RJ5 BN WK 0.50
G2G
C7851
.
E810
G
C7791G2
.
1E7289-RJ12 BN-BU WK 0.50
1
21ET46
.31S-GC21 BK-GN WK 0.50
VREFVOUTVGRD.
E727
G1G2G3C906
2GG
C9261
VREFVOUTVGRD.
E706
VREFVOUTVGRD
E711
.
VREFVOUTVGRD.
1E825
7-RL22 YE-BK WK 0.500.50WK
WH-BK
8-RL220.50WK
BN-YE
9-RL22
C7901G2G+E432
.
9-RJ22 BN-BU WK 0.50
49-RJ22 BU-WH WK 0.50
0.50WK
GN-RD
15-RJ22
7-RJ11 YE-GN WK 0.50
2C586 G
0.75WK
BK-BU
91S-RL50C15-RL50C GN-BU WK 0.75
8-RJ5 WH WK 0.50
0.50WK
WH-BU
8-RJ12
0.50WK
YE-RD
7-RJ4
1.5WK
BK-BU
91S-RL12
23
C9841
+E205
.
+.
E206
+E207
.
C7712S
C7722S
C7732S
2C774S
C7711S
C7721S
C7731S
1C774 S
+.
E208
4
3
G
C8333+
...VREFVOUTVGRD
E130 .
G4
G
C8335
G6
G1
0.50WK
YE-VT
7-RJ3
C419H3
C418D4A1 C418E3 C418
L4 C419
M4 C419
L3 C419
M3 C419
L2 C419
M2 C419
L1 C419
M1 C419
C418B3
C418C4
C417D3D2 C417
C417L2C417L1
D4 C417
M1 C417
C4 C417E2 C417F2 C417
C417H4C417C1C417C2
C417B4C417B1C417C3
A2 C419C4 C419C2 C419
E4 C417E1 C417E3 C417
A2 C418B4 C418
H1 C417K3 C417
C860
1GC8602GC417M20.75WK
GN-BK
15-RJ37
0.75WK
BK-GN
91S-RL715S-RL7 GN-BK WK 0.75
9-RL7 BN-GN WK 0.508-RL7 WH-GN WK 0.507-RL7 YE-GN WK 0.50
15S-RJ37 GN-BK WK 0.75
5
C596
-
+
T1
.
E807
3G
1G3G
0.50WK
WH-BU
8-RJ22C417F12
0.50WK
YE-GN
7-RJ37A8-RJ37A WH-GN WK 0.509-RJ37A BN-GN WK 0.50
VREFVOUTVGRD
E150
.3G1G
2C958 G
E740
.G1C6562G8-RJ17A WH-VT WK 0.50
0.50WK
BN-WH
9-RJ17A
C418B2
C418D3
+
E720
VCCOUTGND
E818
.321C630
0.50WK
YE
7-RJ28
0.50WK
BN
9-RJ280.50WK
WH
8-RJ28
.Engine Coolant Temperature (ECT) Sensor
1E728.Fuel Rail Temperature Sensor
.Engine Oil Pressure (EOP) Switch
.Fuel Rail Pressure (FRP) Sensor
.Intake Camshaft Position (CMP) Sensor
.Crankshaft Position (CKP) Sensor
.Turbocharger Variable Vane Position Sensor
.Turbocharger Variable Vane Actuator
.Fuel Injector 1
.Fuel Injector 2
.Fuel Injector 3
.Fuel Injector 4
.Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve
.Mass Air Flow (MAF) Sensor
.Turbocharger Boost Pressure Sensor
.Intake Air Temperature (IAT) Sensor
Exhaust Gas Recirculation (EGR) Valve Position Sensor
.Throttle Position (TP) Sensor
303-14B-11 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313082)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Powertrain Control Module (PCM) (G1230389)
A1A2A3A4
M1M2M3M4
B1
C1
D1
E1
F1
G1
H1
J1
K1
L1
B2
C2
D2
E2
F2
G2
H2
J2
K2
L2
B3
C3
D3
E3
F3
G3
H3
J3
K3
L3
B4
C4
D4
E4
F4
G4
H4
J4
K4
L4
1M5T-14A464-CLB
C417
TO ECM MODULE (PCM)
HARNESS 12A690
8-RJ50WH-VTWK0.509-RJ50BN-WHWK0.50
7-RJ50YE-VTWK0.50
91S-RL50CBK-BUWK0.7515-RJ37GN-BKWK0.75
91-RE8JBK-YEWK0.75
8-RL22WH-BKWK0.50
8-RJ4WH-RDWK0.50
8-RJ11WH-GNWK0.50
8-RJ22WH-BUWK0.50
8-RJ46WH-RDWK0.50
8-RJ12WH-BUWK0.50
15S-RL7GN-BKWK0.75
9-RJ4BN-RDWK0.50
8-RL7WH-GNWK0.50
8-RJ37AWH-GNWK0.50
9-RJ37ABN-GNWK0.50
8-RJ47WH-BUWK0.50
31S-BB16ABK-RDWK0.50
91S-RL7BK-GNWK0.75
9-RL22BN-YEWK0.50
7-RL7YE-GNWK0.50
9-RJ11BN-GNWK0.50
9-RJ47BN-BUWK0.50
9-RJ46BN-RDWK0.50
9-RJ12BN-BUWK0.50
7-RL22YE-BKWK0.50
7-RJ37AYE-GNWK0.50
9-RL7BN-GNWK0.50
7-RJ11YE-GNWK0.50
30-RE8RDWK0.50
7-RJ4YE-RDWK0.50
91-RE8KBK-YEWK0.75
Mass Air Flow (MAF) Sensor (G1230388)
123456
3W4T-14A464-VA(XXX)
C596
TO MAF SENSOR
HARNESS 12A690
8-RJ22WH-BUWK0.5015-RJ22GN-RDWK0.509-RJ22BN-BUWK0.5049-RJ22BU-WHWK0.50
303-14B- 18
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-18
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.
TO EEC (ALT MON) 0.0
.
TO EEC (ALT COM) 0.0
FJB (PARTIAL)
+10AF31
CG
IG RC AS
REGULATOR
G S
30-BA10 RD WA 0.75
4-EB6A GY WK 0.75870 12
C8705-EB6A BU WK 0.75
H4
C417A1C418
30-BA10 RD WK 0.75
3
C90_20
414-02-5 Charging System—2.0L Duratorq-TDCi (100kW/136PS) - DW
2011.0 Kuga (G1223763)
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

14A584PJB
+ MS CAN-MSCAN
PJB
+MSCAN
-MSCAN
DOOR MODULE
+MSCAN
- MS CAN
DRIVERDOORMODULE
+MSCAN
-MSCAN
DRIVERMODULE PARK AID
+MSCAN- MS CAN
MODULEPARKPPAID
+MSCAN
-MSCAN
0.35
WA
GY-RD
4-EC3B0.35
WA
BU-RD
5-EC3B
4-EC10Z GY WA 0.35
0.35
WA
BU
5-EC10Z
0.35
WA
GY
4-EC10AL0.35
WA
BU
5-EC10AL
0.35
WA
GY
4-EC10T
5-EC10T BU WA 0.35
1632C99
312
C729
7C418C417C448C44S85
14C622
7
S86
C
418-00-34 Communications Network - Mid-Speed (MS) Controller Area Network (CAN) Bus—RHD 4WD/RHD FWD
2011.0 Kuga (G1223825)
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Engine Front View - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Vehicles With: 6-Speed Manual Transaxle - MMT6
C417C418C419
C864
C120C954C957
C860
C870C871C873
C778
C656
C774C773C771C772
G1222068C630C790
C586
C785
C958
G57AG57B
C90
C596
C640C858
G1C945
C109
2011.0 Kuga 700-00-30
700-00-30
General Information
700-00- 30
COMPONENT LOCATION
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

TO COOLING FAN MODULE
.TO HOOD SWITCH
C897
TO LEFT HEADLAMP
TO LEFT FRONT FOG LAMP
TO LEFT SIDE TURN SIGNAL LAMP (C214 ONLY)
.BRAKE FLUID LEVEL SW.
C810.TO DUAL PRESSURE SW.
C882.TO DUAL PRESSURE SW.
C882
.TO BRAKE PRESSURE SWITCH
C446
TO RIGHT FRONT FOG LAMP
TO HORN
TO DIESEL FUEL HEATER RELAY
.R9 TO HEADLAMP CLEANING REL.
.WATER IN FUEL
C778
.C945 TO FUEL FILTER HEATER
.TO AC CLUTCH
C957
.TO PCM
C419
.TO PCM
C419
.TO PCM
C419
.TO PCM
C417
.TO PCM
C418
.TO PCM
C418
TO LEFT HID LAMP
.TO IGNITION 2 & PARK LIGHT RELAY
EJB.TO A/C COMPRESSOR CYCLING SWITCH
C692
.C79 TO LOW WASHER WATER LEVEL SWITCH.BRAKE FLUID LEVEL SW.
C810
91-GL7 BK WA 0.501
131
0.50
WA
BK-BU
91-GC70.50
WA
BK-BU
91-PA1391-FA38 BK-OG WA 0.50
S1180.50
WA
BK-OG
91-GC891-DA3 BK-OG WA 1.0
10.50
WA
BK-GN
91-TA36
31-KA21B BK WA 4.0R9_4
91-RE8K BK-YE WK 0.7591-RE8L BK-YE WK 1.01.0WK
BK-YE
91-RE8MG4H4K2H4J4K4
0.75WK
BK-YE
91-RE8H0.75WK
BK-YE
91-RE8G
91-RE8J BK-YE WK 0.75
0.50WK
BK-OG
91-RJ322
2.5WK
BK-BU
91-RN2G57B
LEFT FRONT
GROUNDS53
31-FA6 BK WK 1.0
31-PE8B BK WK 0.75
GROUND LEFT FRONT
G57A
2C945
1
3
GROUND ELECTRONIC LEFT FRONT
G31A
91-DA3A BK-OG WA 1.5
91-FA17A BK-RD WA 0.501
R4_20.50
WA
BK-GN
91-BB18
1.0
WA
BK-BU
91-GC7B1
GROUNDGGROUNDGGGROUNDFENDER 2
GROUNDGGROUNDGGGROUNDFENDER 2
ELECTRONICEELECTRONICEEELECTRONICFENDER
700-03-17 Engine Compartment Ground Point LH
2011.0 Kuga (G1246665)
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