general procedures FORD KUGA 2011 1.G User Guide

Condenser
General EquipmentCable TiesMaterials
Specification
Name
WSH-M1C231-B /
6U7J-M1C231-AA
Compressor Oil - Air
Conditioning
Removal
NOTE:
Removal steps in this procedure may
contain installation details. 1.
Refer to: Air Conditioning (A/C) System
Recovery, Evacuation and Charging (412-00
Climate Control System - General Information,
General Procedures).
2. CAUTION: Make sure that all openings are sealed. Use new blanking caps.
1. Torque: 5Nm
2. Torque: 8Nm
E100847
1
2
2
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Climate Control
412-01- 31
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Clutch and Clutch Field Coil
General EquipmentPuller
Removal
1. Refer to: Air Conditioning (A/C) Compressor -
2.5L Duratec (147kW/200PS) - VI5 (412-01
Climate Control, Removal and Installation).
2. Torque: 13
Nm
E112210
3.General Equipment: Puller
E112211
4. NOTE: Note the position of the component
before removal.
E112212
Installation
1. NOTE: Make sure that the component is
installed to the position noted before removal.
To install, reverse the removal procedure.
2. Refer to: Air Conditioning (A/C) Clutch Air Gap
Adjustment (412-00 Climate Control System
- General Information, General Procedures).
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412-01- 35
Climate Control
412-01- 35
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Suction Accumulator
Materials
Specification
Name
WSH-M1C231-B /
6U7J-M1C231-AA
Compressor Oil - Air
Conditioning
Removal
NOTE: Removal steps in this procedure may
contain installation details.
1. Refer to: Air Conditioning (A/C) System
Recovery, Evacuation and Charging (412-00
Climate Control System - General Information,
General Procedures).
2. Remove the right-hand headlamp.
3. 4. CAUTION: Make sure that all openings
are sealed. Torque: 8 Nm
5.
Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
6. G1065541en
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Climate Control
412-01-53
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE100786 E100787

Evaporator Core Orifice
Special Tool(s)
412-027
Disconnect Tool, Spring Lock
Coupling (1/2" blue) 412-034
Remover/Installer, Evaporator
Core Orifice Special Tool(s)
412-034-01
Adapter for 412-034 412-035
Remover, Damaged
Evaporator Core Orifice
Materials
Specification
Name
WSH-M1C231-B /
6U7J-M1C231-AA
Compressor Oil - Air
Conditioning
Removal
NOTE: Removal steps in this procedure may
contain installation details. 1.
Refer to: Air Conditioning (A/C) System
Recovery, Evacuation and Charging (412-00
Climate Control System - General Information,
General Procedures).
2. Refer to: Cowl Panel Grille (501-02 Front End
Body Panels, Removal and Installation).
3. G1071472en
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Climate Control
412-01-65
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL34001 34004 E129004 34005

Auxiliary Coolant Flow Pump
General Equipment
Hose Clamp(s) General Equipment
Hose Clamp Remover/Installer
Removal
1. Refer to: Engine Cooling System Health and
Safety Precautions (100-00 General
Information, Description and Operation).
2. Refer to: Jacking(100-02 Jacking and Lifting,
Description and Operation).
3. General Equipment: Hose Clamp(s)
General Equipment: Hose Clamp
Remover/Installer Installation
1.
To install, reverse the removal procedure.
2. Check the coolant level.
Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures). G1163562en
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Auxiliary Climate Control
412-02-17
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL11E112651

7.
Installation
1.
To install, reverse the removal procedure.
2. Check the coolant level.
Refer to: Cooling System Draining and Vacuum
Filling (303-03 Engine Cooling, General
Procedures). G1163563en
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Auxiliary Climate Control
412-02-24
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE112645

Fuel Fired Booster Heater Fuel Pump
Removal
1.
Refer to: Petrol and Petrol-Ethanol Fuel
Systems Health and Safety Precautions
(100-00 General Information, Description and
Operation).
2. Refer to: Fuel Tank - 2.5L Duratec
(147kW/200PS) - VI5 (310-01 Fuel Tank and
Lines, Removal and Installation).
3. Refer to: Quick Release Coupling (310-00 Fuel
System - General Information, General
Procedures). Installation
1.
To install, reverse the removal procedure. G1163564en
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Auxiliary Climate Control
412-02-25
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUALE112750

SECTION 413-09 Warning Devices
VEHICLE APPLICATION:
2008.50 Kuga
PAGE
CONTENTS
DIAGNOSIS AND TESTING
413-09-2
Warning Devices.................................................................................................................
413-09-2
Inspection and Verification..................................................................................................
GENERAL PROCEDURES 413-09-3
Safety Belt Minder Deactivating/Activating.........................................................................
413-09-3
Preparation .........................................................................................................................
413-09-3
Deactivating/Activating .......................................................................................................
413-09-4
Oil Change Indicator Reset................................................................................................ 413-09-1
Warning Devices
413-09-1
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Safety Belt Minder Deactivating/Activating
Preparation
1. Apply the parking brake.
2. Place the transmission selector lever in P
(Park) - vehicles with automatic transmission
or the neutral position - vehicles with manual
transmission.
3. Turn the ignition switch to the 0 position.
4. Close all the vehicle doors from the inside of the vehicle.
Deactivating/Activating
NOTE: Deactivation of the belt minder may also
be carried out using IDS. Follow the instructions
on the screen.
1. Unbuckle the drivers safety belt.
2. Turn the ignition switch to position II. (Do not start the engine).
3. Wait at least 15 seconds.
4. NOTE: This step must be completed within 60 seconds or the procedure must be
repeated.
Buckle then unbuckle the safety belt nine
times, ending with the safety belt unbuckled.
Release the red unbuckle switch completely
every cycle.
5. The safety belt warning indicator flashes three times to confirm the belt minder status
change.
6. Turn the ignition switch to position 0. The deactivation/activation procedure is now
complete. G167271en
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Warning Devices
413-09-3
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Oil Change Indicator Reset
1.
Turn the ignition key to position II without
cranking the engine.
2. Simultaneously press and hold the accelerator
pedal and the brake pedal for approximately 15
seconds until the oil change reminder indicator
starts to flash or the "Service Oil Reset
Complete" message appears in the information
and message center (if equipped).
3. Release the pedals.
4. Check that the oil change reminder indicator
has turned off or that there is no "Service Oil"
message in the information and message center
(if equipped). If the oil change reminder indicator
is still illuminated or the "Service Oil" message
is still displayed, turn the ignition key to position
0 and repeat the procedure from Step 1. If it has
turned off or the "Service Oil" message has
disappeared, proceed to Step 5.
5. Turn the ignition key to position 0 and leave it
there for at least 2 minutes so that the
powertrain control module (PCM) fully powers
down and updates the non-volatile memory
(NVM) in the PCM.
6. Turn the ignition key to position II without
cranking the engine and check that the oil
change reminder indicator is not illuminated or
that there is no "Service Oil" message displayed.
7. Turn the ignition key to position 0. G898940en
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Warning Devices
413-09-4
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