FORD KUGA 2011 1.G Workshop Manual

Page 851 of 2057

'\QDPLF SXOOHU ZLWK FRXQWHU EHDULQJ
'HVFULSWLRQ
'HV
FULSW LRQ
3XOOHU GHYLFH IRU PLQRU GDPDJH ZLWK
LQWHJUDO FRSSHU HOHFWURGH

3XOOHU GHYLFH IRU PRUH H[WHQVLYH GDPDJH

8ZDVKHUV VSRWZHOGHG LQ SODFH

3XOOHU ELWV VSRWZHOGHG LQ SODFH

$WWDFKPHQW IRU 8ZDVKHUV RU SXOOHU ELWV

7KLV PHWKRG FDQ EH XVHG WR UHVKDSH GHQWV RU PRUH
H[WHQVLYH GDPDJH IURP WKH RXWVLGH
)RU PLQRU GDPDJH WKH FRSSHU HOHFWURGH LQ WKH WRRO
LV VHFXUHG RQWR WKH SDQHO VXUIDFH E\ VSRWZHOGLQJ
DQG WKH SXOOHU GHYLFH LV XVHG WR SXOO RXW WKH GDPDJH
ZLWKRXW MROWLQJ
)RU PRUH H[WHQVLYH GDPDJH SXOOHU ELWV RU
8ZDVKHUV GHSHQGLQJ RQ WKH DSSOLFDWLRQ DUHD DUH
VSRWZHOGHG WR WKH SDQHO VXUIDFH DQG WKH DUHD
SXOOHG RXW XVLQJ WKH SXOOHU GHYLFH
%HFDXVH RI WKH YHUVDWLOH SXOOHU DQG WKH YDULDEOH
FRXQWHU EHDULQJ D ZLGH YDULHW\ RI GDPDJH FDQ EH
ZRUNHG DQG UHFWLILHG XVLQJ WKLV UHSDLU PHWKRG
%HFDXVH RI WKH PHFKDQLFDO OHYHU RSHUDWLRQ WKH
YDULDEOH FRXQWHU EHDULQJ DQG WKH RSWLPXP
FRQWUROOHG DSSOLFDWLRQ RI SRZHU WKLV H[WHUQDO GHQW
UHPRYDO V\VWHP DOORZV GHQWV LQ DOPRVW DOO YHKLFOH
ERG\ DUHDV WR EH SXOOHG RXW
+ROORZ OHYHOLQJ UHPRYLQJ GHQW ZLWKRXW
D GROO\
+ROORZ OHYHOLQJ FDQ RQO\ EH XVHG RQ DUHDV ZKLFK
DUH DFFHVVLEOH IURP WKH UHDU
*HQ .XJD

%RG\ 5HSDLUV  *HQHUDO ,QIRUPDWLRQ

'(6&5,37,21 $1' 23(5$7,21
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Page 852 of 2057

'HVFULSWLRQ
'HV
FULSW LRQ
&HQWHU RI GHQW

6SRRQ

'XULQJ KROORZ OHYHOLQJ WKH GHQW LV UHPRYHG IURP
WKH LQVLGH D XVLQJ VXLWDEOH SDQHO EHDWLQJ WRRO DQG
DSSO\LQJ NQRFNLQJ RU SUHVVLQJ PRYHPHQWV +LJK
VSRWV DURXQG WKH HGJH RI WKH GHQW DUHD DUH
IODWWHQHG ZLWK EORZV IURP WKH DOXPLQXP RU ZRRGHQ
KHDGHG KDPPHU
7KH XVXDO WRROV DUH IRU LQVWDQFH KDPPHUV RI
YDULRXV GHVLJQV GROOLHV OHYHULQJ LURQV DQG YDULRXV
VSRRQ LURQV 7KH FRUUHFW FKRLFH RI WRRO LV PDGH
GHSHQGLQJ RQ WKH VKDSH RI WKH GHQW DQG WKH DFFHVV
ZKLFK LV SRVVLEOH
'HQW UHPRYDO XVLQJ KDPPHU DQG GROO\
3DQHO EHDWLQJ FDQ RQO\ EH SHUIRUPHG XVLQJ D
KDPPHU DQG GROO\ LI DFFHVV FDQ EH JDLQHG IURP
WKH UHDU VLGH
'HVFULSWLRQ
'HV
FULSW LRQ
$OXPLQXP KDPPHU

%R[ ILOH

7KH SXUSRVH RI WKH GROO\ LQ WKLV FDVH LV WR WUDQVIHU
WKH IRUFH RI WKH LPSDFWV IURP WKH KDPPHU WR WKH
VWHHO SDQHO ZKLFK LV LQ EHWZHHQ $V WKLV LV GRQH
WKH GHIRUPHG ERG\ SDQHO LV VPRRWKHG GUHVVHG
DQG WKH WHQVLRQ ILHOGV LQ WKH ERG\ SDQHO DUH
UHPRYHG
7KH IDYRUHG WRRO IRU WKLV UHSDLU SURFHVV LV WKH
DOXPLQXP KDPPHU DQG DV RSSRVLWH VXSSRUW WKH
XQLYHUVDO KDQG GROO\ 7R UHFWLI\ PLQRU SDQHO GDPDJH WKH ER[ ILOH VKRXOG EH XVHG DV RSSRVLWH
VXSSRUW %HFDXVH RI LWV VHUUDWHG VXUIDFH WKH ER[
ILOH SUHYHQWV QRUPDO VWUHWFKLQJ RI WKH ERG\ SDQHO
ZKLFK ZRXOG RWKHUZLVH RFFXU
+HDWLQGXFHG PDWHULDO VKULQNLQJ
0DWHULDO VKULQNLQJ DOVR FDOOHG VHWWOLQJ LQ FDQ EH
SHUIRUPHG LQ D YDULHW\ RI ZD\V GHSHQGLQJ RQ WKH
H[WHQW RI WKH GDPDJH DQG WKH DFFHVV WR WKH UHSDLU
DUHD
7KHVH UHSDLU SURFHVVHV GLIIHU GHSHQGLQJ RQ WKH
W\SH RI KHDWLQJ DQG VXEVHTXHQW ZRUNLQJ RI WKH
KHDWHG VXUIDFH 7KH\ VXEGLYLGH LQWR WZR EDVLF
SURFHVVHV

Page 853 of 2057

,I WKH GDPDJH LV FRQFHQWUDWHG LQ D VSRW DQG LV LQ
WKH IRUP RI D PRUH ULJLG UDLVHG DUHD WKHQ WKH
FDUERQ HOHFWURGH PXVW EH UHSODFHG E\ D FRSSHU
HOHFWURGH $V KHDW LV DSSOLHG VOLJKWO\ PRUH SUHVVXUH
LV DSSOLHG WR WKH UDLVHG DUHD
,Q WKH PHWKRG XVLQJ KHDWLQJ E\ WKH R[\DFHW\OHQH
WRUFK PDWHULDO VKULQNLQJ LV DFKLHYHG E\ D
FRPELQDWLRQ RI KHDW DQG PHFKDQLFDO ZRUNLQJ RI WKH
GDPDJHG DUHD
'HVFULSWLRQ
'HV
FULSW LRQ
2YHUVWUHWFKHG DUHD

3RLQW KHDWLQJ XVLQJ WKH R[\DFHW\OHQH
WRUFK

6SLUDO VKDSHG NQRFNLQJ EDFN ZLWK GROO\

7KH UHSDLU DUHD PXVW DOZD\V EH DFFHVVLEOH IURP
ERWK VLGHV VR WKDW WKH KHDWHG DUHD FDQ EH SURSHUO\
ZRUNHG PHFKDQLFDOO\
7KH FRPELQDWLRQ RI KHDWLQJ DQG PHFKDQLFDO
ZRUNLQJ LV YHU\ HIIHFWLYH
$V VRRQ DV WKH ZDUP SRLQW LV HVWDEOLVKHG
KDPPHULQJ LV LPPHGLDWHO\ VWDUWHG XVLQJ WKH
DOXPLQXP KDPPHU WRJHWKHU ZLWK D VXLWDEOH GROO\
RQ WKH LQVLGH RI WKH UHSDLU VXUIDFH ZRUNLQJ LQ VSLUDO
PRYHPHQWV WRZDUGV WKH ZDUP SRLQW 7KLV FDXVHV
PDWHULDO WR EXLOG XS LQ WKH FHQWHU RI WKH ZDUPHG
DUHD
/HDG ORDGLQJ
'HVSLWH JRRG H[WHUQDO SDQHO EHDWLQJ WHFKQLTXHV
LW LV QRW DOZD\V SRVVLEOH WR UHFWLI\ HYHU\ VXUIDFH
XQHYHQQHVV )RU WKLV UHDVRQ DSSOLFDWLRQ RI OHDG
ORDGLQJ LV DQ LPSRUWDQW SDUW RI SDQHO EHDWLQJ
&$87,21 3RLVRQRXV JDVHV DQG GXVW FDQ
EH SURGXFHG ZKHQ ZRUNLQJ VROGHU 8VH DQ H[WUDFWLRQ XQLW DQG LI UHTXLUHG D SURWHFWLYH
PDVN
127( 6LQFH  OHDG FRPSRXQGV KDYH EHHQ
UXOHG RXW IRU SURGXFWLRQ $SSURSULDWH OHDGIUHH WLQ
VROGHUV DQG SDVWHV PXVW DOVR EH XVHG LQ WKH
ZRUNVKRS
7\SLFDO DSSOLFDWLRQ DUHDV

Page 854 of 2057

3DLQWOHVV 'HQW 5HPRYDO
127(%DVLF DQG LQGHSWK WUDLQLQJ LV RIIHUHG RQ
WKH IROORZLQJ WRSLFV <RX ZLOO ILQG DQ RYHUYLHZ RI
WKH FRPSOHWH UDQJH OLVWHG LQ WKH 7UDLQLQJ EURFKXUH
SXEOLVKHG E\ WKH )RUG 6HUYLFH 2UJDQL]DWLRQ
*HQHUDO
$SSOLFDWLRQ LV UHVWULFWHG WR ERG\ VXUIDFHV ZKLFK DUH
DFFHVVLEOH IURP ERWK VLGHV 7KLV UHSDLU WHFKQLTXH
LV VHOGRP IHDVLEOH RQ GRXEOHVNLQQHG ERG\
FRPSRQHQWV RU FORVHG ERG\ SURILOHV 7KH VDPH
DSSOLHV WR HGJH DUHDV VZDJH OLQHV DQG VHDPV RQ
ERG\ FRPSRQHQWV ZKLFK DUH YHU\ GLPHQVLRQDOO\
VWDEOH
7KH IROORZLQJ FKDUDFWHULVWLFV PXVW EH SUHVHQW IRU
D GHQW WR EH UHPRYHG

Page 855 of 2057

,I VWURQJ DQG GLUHFW IRUFH GXULQJ WKH GDPDJH
SURFHVV FDXVHV WKH PDWHULDO WR VWUHWFK LQ WKH PLGGOH
RI D GHQW WKHQ WKH UHVXOW LV D VPDOO DQG VKDUS
HGJHG GHQW 6XFK GDPDJH FDQQRW EH UHFWLILHG
ZLWKRXW YLVLEOH GHIRUPDWLRQ
$GYDQWDJHV RI D SODQLVKLQJ WHFKQLTXH

Page 856 of 2057

3ODVWLF 5HSDLUV
*HQHUDO
7KH SURSRUWLRQ RI SODVWLFV XVHG LQ YHKLFOH
FRQVWUXFWLRQ FRQWLQXHV WR ULVH 8S WR QRZ GDPDJHG
SODVWLF FRPSRQHQWV RIWHQ KDG WR EH UHSODFHG
7KHVH GD\V SODVWLF UHSDLUV DUH EHFRPLQJ PRUH
DQG PRUH ZLGHO\ DFFHSWHG EHFDXVH RI WKH
LQFUHDVLQJ FRVW RI VSDUH SDUWV
127(3ODVWLF DGKHVLYHV DUH FKHPLFDO SURGXFWV
DQG DUH VXEMHFW WR WKH VDIHW\ LQVWUXFWLRQV RI WKH
PDQXIDFWXUHU
,Q UHSDLU ZRUN WKH PDWHULDO SURSHUWLHV RI SODVWLFV
DUH KLJKO\ VLJQLILFDQW 7KHUH DUH WZR PDLQ JURXSV

Page 857 of 2057

127(7KH LGHQWLILFDWLRQ RI WKH W\SH RI SODVWLF LV
QHFHVVDU\ IRU WKH SODVWLF ZHOGLQJ SURFHVV LQ RUGHU
WR GHWHUPLQH WKH FRUUHFW ZHOGLQJ URG ZHOGLQJ
PDWHULDO WR XVH
,I DQ LGHQWLILHU LV PLVVLQJ RU FDQQRW EH PDGH RXW
WKH IROORZLQJ HDV\ WR SHUIRUP WHVWV ZLOO KHOS
9LVXDO ,QVSHFWLRQ
9LVXDO LQVSHFWLRQV PDLQO\ VHUYH WR LGHQWLI\ 385
DQG *53 PDWHULDOV 7KHUPRSODVWLF FRPSRQHQWV
DUH RIWHQ SDLQWHG DQG DUH WKHUHIRUH GLIILFXOW WR
LGHQWLI\
,GHQWLILFDWLRQ FKDUDFWHULVWLFV

Page 858 of 2057

3ODVWLF UHFRJQLWLRQ XVLQJ DEXUQLQJ WHVW
6KRUW
GHVFULS WLRQ
<HOORZLVK VRRW\ VPRNH 6PHOOVVZHHWLVK
3&
1R VPRNH WKH PDWHULDO GULSV OLNH D
FDQGOH ZKHQ EXUQLQJ DQG VPHOOV OLNH EXUQW RLO
33
1R VPRNH WKH PDWHULDO GULSV OLNH D
FDQGOH ZKHQ EXUQLQJ DQG VPHOOV OLNH EXUQW RLO
33('0
+DUG DQG VKLQ\ EXUQV \HOORZ IOXII\ VRRW
3&3%7
%ODFNLVK VPRNH DQG DFULG VPHOO
+DUG 39&
 VRIW 39&
6DIHW\ LQVWUXFWLRQV
,Q DGGLWLRQ WR WKH JHQHUDO VDIHW\ LQVWUXFWLRQV WKH
UHOHYDQW UHJXODWLRQV DQG DFFLGHQW SUHYHQWLRQ
OHJLVODWLRQ PXVW EH REVHUYHG
127( :LWKRXW H[FHSWLRQ EHIRUH VWDUWLQJ ZRUN \RX
PXVW UHDG WKH VDIHW\ DQG ZDUQLQJ LQVWUXFWLRQV LQ
WKH FKDSWHU 6DIHW\ ,QVWUXFWLRQV ,Q DGGLWLRQ SD\
DWWHQWLRQ WR WKH ZDUQLQJ LQVWUXFWLRQV RI WKH SDUWLFXODU
HTXLSPHQW PDQXIDFWXUHU
,QIRUPDWLRQ VKHHWV VDIHW\ QRWLFHV DQG JXLGHOLQHV
IRU WKH SURFHVVLQJ RI DGKHVLYHV FRQWDLQLQJ
LVRF\DQDWH SRO\HVWHU UHVLQ DGKHVLYHV VROYHQW DQG
WKLQQHUV SURYLGH PRUH GHWDLOV RQ WKHLU XVH
7KH IROORZLQJ LQVWUXFWLRQV PXVW DOZD\V EH IROORZHG

Page 859 of 2057

$V ZLWK DOO RWKHU ZHOGLQJ SURFHVVHV RQO\ FHUWDLQ
PDWHULDO FRPELQDWLRQV FDQ EH MRLQHG WRJHWKHU XVLQJ
SODVWLF ZHOGLQJ
127(%DVLF DQG LQGHSWK WUDLQLQJ LV RIIHUHG RQ
WKH IROORZLQJ WRSLFV <RX ZLOO ILQG DQ RYHUYLHZ RI
WKH FRPSOHWH UDQJH OLVWHG LQ WKH 7UDLQLQJ EURFKXUH
SXEOLVKHG E\ WKH )RUG 6HUYLFH 2UJDQL]DWLRQ
127( 7KH PDQXIDFWXUHU
V GDWD PXVW EH WDNHQ LQWR
DFFRXQW ZKHQ FKRRVLQJ ZHOGLQJ PDWHULDOV DQG WKH
FRUUHFW WHPSHUDWXUH VHWWLQJ RI WKH KRW DLU JXQ
5HSDLU VHTXHQFH GXULQJ SODVWLF ZHOGLQJ

Page 860 of 2057

RSHQLQJV WR HQVXUH WKH RULJLQDO VWUHQJWK
SURSHUWLHV
7RROV DQG HTXLSPHQW DOVR IDPLOLDU IURP SDLQW
UHSDLUV FDQ EH XVHG LQ PDNLQJ DGKHVLYH UHSDLUV WR
WKHUPRSODVWLF FRPSRQHQWV
$QJOH JULQGHUV DQG EHOW VDQGHUV FDQ EH XVHG WR
JULQG RXW VFUDWFKHV DQG VSOLWV 2UELWDO VDQGHUV ZLWK
H[WUDFWRUV DUH XVHG IRU ILQH VDQGLQJ
7KH LQIUDUHG KHDWHU LV XVHG WR SURYLGH IDVW DQG
FHUWDLQ GU\LQJ WKURXJKRXW
3ODVWLF DGKHVLYH VHW
'HVFULSWLRQ
,WHP
FRPSRQHQW DGKHVLYH

&DUWULGJH JXQ

0L[LQJ WXEH

$SDUW IURP WKH FRPSRQHQWV VKRZQ RWKHU PDWHULDOV
PD\ EH QHHGHG WR ERQG SODVWLFV GHSHQGLQJ RQ WKH
UHSDLU SRVLWLRQ
)RU ODUJH VFDOH UHSDLUV LW PD\ EH QHFHVVDU\ WR
LQVHUW UHLQIRUFHPHQW SDQHO VWULSV DQG UHLQIRUFHPHQW
PDWWLQJ DV IL[LQJ DLGV
5HSDLU VHTXHQFH GXULQJ SODVWLF DGKHVLYH ERQGLQJ
127( )ROORZ WKH PDQXIDFWXUHU
V JXLGHOLQHV ZKHQ
XVLQJ DGKHVLYHV

Page:   < prev 1-10 ... 811-820 821-830 831-840 841-850 851-860 861-870 871-880 881-890 891-900 ... 2060 next >