manual transmission FORD RANGER 1998 2.G User Guide

driveshaft and axle flanges to ensure proper position when
reconnecting the driveshaft. Refer to the ªWorkshop Manualº for
proper fastener torque specifications.
When disconnecting/installing the driveshaft, the parking brake
must be set and the wheels blocked to ensure the vehicle does
not roll.
²When the driveshaft is disconnected, the maximum speed is 88 km/h
(55 mph) and the distance is unlimited.
²If you must exceed the distance or 80 km (50 miles) and/or speed of
56 km/h (35 mph), you must remove the rear driveshaft. Mark the
driveshaft and axle flanges to ensure proper position when
reconnecting the driveshaft. Refer to the ªWorkshop Manualº for
proper fastener torque specifications.
For manual transmissions,maximum speed is 88 km/h (55 mph) and
distance is unlimited.
Limited vehicle operation, such as driving the vehicle at a campsite, can
be accomplished with the rear driveshaft removed by using the front
drive to propel the vehicle. To operate the vehicle in this condition, you
mustfollow these guidelines:
²Place the transfer case in 4WD by rotating the 4WD control to 4WD
HIGH.
²Drive the vehicle only on good surface roads to avoid excessive loads
on the front-wheel drive system.
²Maximum speed is 56 km/h (35 mph).
²Maximum distance is 80 km (50 miles).
²Avoid quick acceleration and steep grades.
To return the vehicle to a towable condition, youmustplace the transfer
case in 2WD by rotating the 4WD control to 2WD. Both the 4WD HIGH
and 4WD LOW indicator lights in the instrument cluster will be off when
the 4WD control is in 2WD.
In addition, it is recommended that you follow the instruction provided
by the manufacturer of the towing apparatus.
Driving
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2. Insert the straight end of the jack
handle into the rear access hole
located just above the rear bumper
and below the tailgate.
Forward motion will stop and
resistance to turning will be felt
when properly engaged.
3. Turn the handle counterclockwise
until tire is lowered to the ground
and the cable is slightly slack.
4. Remove the retainer from the spare tire.
Stowing the spare
1. Lay the tire on the ground with the valve stem facing up.
2. Install the retainer through the
wheel center and slide the wheel
under the vehicle.
3. Turn the spare handle clockwise
until the tire is raised to its original
position underneath the vehicle. The
spare handle ratchets when the tire
is raised to the stowed position. It
will not allow you to overtighten.
4. If your vehicle is equipped with P265/75 R15 AT tires, do not stow a
flat or inflated full size spare tire in the spare tire carrier. The flat full
size tire should be stowed and tied down in the pickup box bed until it
can be repaired.
Tire change procedure
1. Park on a level surface, activate
hazard flashers and place gearshift
lever in P (Park) (automatic
transmission) or 1 (First) (manual
transmission).
2. Set the parking brake.
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SERVICE RECOMMENDATIONS
To help you service your vehicle:
²We highlight do-it-yourself items in the engine compartment for easy
location.
²We provide a ªService Guideº which makes tracking routine service
easy.
If your vehicle requires professional service, your dealership can provide
necessary parts and service. Check your ªWarranty Guideº to find out
which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
Be especially careful when inspecting or servicing your vehicle.
²Do not work on a hot engine.
²When the engine is running, make sure that loose clothing, jewelry or
long hair does not get caught up in moving parts.
²Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
²Keep all lit cigarettes, open flames and other lit material away from
the battery and all fuel related parts.
If you disconnect the battery, the engine must ªrelearnº its idle
conditions before your vehicle will drive properly, as explained inBattery
in this chapter.
Working with the engine off
²Automatic transmission:
1. Set the parking brake and
ensure the gearshift is securely latched in P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels to prevent the vehicle from moving unexpectedly.
²Manual transmission:
1. Set the parking brake.
2. Depress the clutch and place the gearshift in 1 (First).
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110

3. Turn off the engine and remove the key.
4. Block the wheels to prevent the vehicle from moving unexpectedly.
Working with the engine on
²Automatic transmission:
1. Set the parking brake and ensure the gearshift is securely latched in P
(Park).
2. Block the wheels to prevent the vehicle from moving unexpectedly.
Do not start your engine with the air cleaner removed and do
not remove it while the engine is running.
²Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in N
(Neutral).
2. Block the wheels to prevent the vehicle from moving unexpectedly.
Do not start your engine with the air cleaner removed and do
not remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom of the instrument panel.
2. Go to the front of the vehicle and
release the auxiliary latch that is
located under the front center of
the hood.
3. Lift the hood and support it with
the prop rod.
Maintenance and care
111

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.5L I4 engine
1. Engine coolant reservoir
2. Windshield washer fluid reservoir
3. Transmission fluid dipstick (automatic transmission)
4. Engine oil dipstick
5. Brake fluid reservoir
6. Clutch fluid reservoir (manual transmission)
7. Battery
8. Power steering fluid reservoir
9. Engine oil filler cap
10. Air filter assembly
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165432
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Maintenance and care
112

4.0L V6 engine
1. Windshield washer fluid reservoir
2. Engine oil filler cap
3. Transmission fluid dipstick (automatic transmission)
4. Engine oil dipstick
5. Power steering fluid reservoir
6. Brake fluid reservoir
7. Clutch fluid reservoir (manual transmission)
8. Battery
9. Air filter assembly
10. Engine coolant reservoir
10
1235674
89
Maintenance and care
114

ENGINE OIL
Checking the engine oil
Check the engine oil each time you fuel your vehicle.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into the
oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in P
(Park) (automatic transmissions) or 1 (First) (manual transmissions).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the engine oil level indicator (dipstick).
²2.5L I4 engine
MAX MIN
Maintenance and care
115

Checking and adding manual transmission fluid
1. Clean the filler plug.
2. Remove the filler plug and
inspect the fluid level.
3. Fluid level should be at bottom of
the opening.
4. Add enough fluid through the
filler opening so that the fluid level
is at the bottom of the opening.
5. Install and tighten the fill plug.
Use only fluid that meets Ford specifications. Refer to theCapacities
and specificationschapter.
Maintenance and care
126

BATTERY
Your vehicle may be equipped with a
Superstart maintenance-free battery.
If the original equipment battery
needs replacing, it may be replaced
with a low-maintenance battery. The
low-maintenance battery normally
does not require additional water
during its life of service.
If the electrolyte level in the battery
is low, you can add plain tap water
to the battery, as long as you do not
use hard water (water with a high
alkali content). If possible, however,
try to only fill the battery cells with
distilled water. If the battery needs
water often, have the charging system checked.
For longer, trouble-free operation, keep the top of the battery clean and
dry. Also, make certain the battery cables are always tightly fastened to
the battery terminals.
If you see any corrosion on the battery or terminals, remove the cables
from the terminal(s) and clean with a wire brush. You can neutralize the
acid with a solution of baking soda and water. Reinstall the cables when
you are done cleaning them, and apply a small quantity of grease to the
top of each battery terminal to help prevent corrosion.
If your battery has a cover/shield, make sure it is reinstalled
after the battery is replaced.
Because your vehicle's engine is electronically controlled by a computer,
some control conditions are maintained by power from the battery. When
the battery is disconnected or a new battery is installed, the engine must
relearn its idle conditions before your vehicle will drive properly. To
begin this process:
1. Put the gearshift in P (Park) (automatic transmission) or the neutral
position (manual transmission), turn off all accessories and start the
engine.
2. Let the engine idle for at least one minute.
Maintenance and care
128

REFILL CAPACITIES
Fluid Ford Part
NameApplication
Capacity
Engine oil
(includes
filter
change)Motorcraft
5W30 Super
Premium Motor
Oil2.5L I4 and 3.0L
V6 engine4.3L (4.5 quarts)
4.0L V6 engine 4.7L (5.0 quarts)
Brake fluid High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll
Fill to line on
reservoir
Power
steering
fluidMotorcraft
MERCONtAT FAll
Fill to range on
dipstick
Transmission
fluidMotorcraft
MERCONtAT F5-speed manual
2.65L (2.8 quarts)
Motorcraft
MERCONtV
AT F4x2 vehicles with
automatic9.0L (9.5 quarts)
4x4 vehicles with
automatic9.3L (9.8 quarts)
Engine
coolantFord Extended
Life Engine
Coolant
(DEX-COOL)2.5L I4 engine
without A/C6.2L (6.5 quarts)
2.5L I4 engine
with A/C6.8L (7.2 quarts)
3.0L V6 engine
without A/C9.0L (9.5 quarts)
3.0L V6 engine
with A/C9.6L (10.2 quarts)
4.0L V6 engine
without A/C7.4L (7.8 quarts)
4.0L V6 engine
with A/C8.1L (8.6 quarts)
Capacities and specifications
148