Ignition FORD S-MAX 2006 Service User Guide

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Pages: 4402, PDF Size: 93.08 MB
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Page 108 of 4402

Dyn\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST H : VERTICAL ACCELERATION SENSOR CIRCUIT - SHORT
TO POWER
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
H1: CHECK THE VERTICAL ACCELERATION SENSOR SIGNAL RETURN CIRCUIT FOR
SHORT TO POWER
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fVertic\bl\fAcceler\btion\fSensor\f
Connector.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ffollowing\f\bffected\f
vertic\bl\f\bcceler\btion\fsensor\fconnector\fpins,\fh\brness\f
side\f\bnd\fground:\f
 (Left\ffront)\fC1CD07\fpin\f1,\fcircuit\fVCD07A\f(BN/WH).\f\f
 (Right\ffront)\fC1CD08\fpin\f1,\fcircuit\fVCD08A\f(BU/GY).\f
 (Left\fre\br)\fC4CD09\fpin\f1,\fcircuit\fVCD09B\f(YE/VT).\f4
Is\fthe\fvolt\bge\f0\fvolts?\f
Yes
INSTALL\fnew\fvertic\bl\f\bcceler\btion\fsensors\f\bs\frequired.\f
\f
REFER\fto:\f Vehicle\fFront\fVertic\bl\fAccelerometer \f(204-05\f
Vehicle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f
Vehicle\fRe\br\fVertic\bl\fAccelerometer\f(204-05\fVehicle\f
Dyn

\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST I : VERTICAL ACCELERATION SENSOR CIRCUIT - OPEN
CIRCUIT
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
I1: CHECK THE VERTICAL ACCELERATION SENSOR SIGNAL INPUT CIRCUIT FOR OPEN
CIRCUIT
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fVertic\bl\fAcceler\btion\fSensor\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
vertic\bl\f\bcceler\btion\fsensor\fconnector\fpins,\fh\brness\f
side\f\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fC4CD01-B\fpin\f
13,\fcircuit\fLCD02K\f(YE/GN):\f
 (Left\ffront)\fC1CD07\fpin\f3,\fcircuit\fLCD02F\f(YE/GN).\f\f
 (Right\ffront)\fC1CD08\fpin\f3,\fcircuit\fLCD02E\f(YE/GN).\f
 (Left\fre\br)\fC4CD09\fpin\f3,\fcircuit\fLCD02J\f(YE/GN).\f3
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes
GO\fto\fI2.\f\f
\f\f
\f\f
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Page 110 of 4402

oper\btion.\f
PINPOINT TEST K : SUSPENSION HEIGHT SENSOR CIRCUIT - SHORT TO
POWER
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
K1: CHECK THE SUSPENSION HEIGHT SENSOR SIGNAL RETURN CIRCUIT FOR SHORT
TO POWER
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fSuspension\fHeight\fSensor\f
Connector.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ffollowing\f\bffected\f
suspension\fheight\fsensor\fconnector\fpins,\fh\brness\fside\f
\bnd\fground:\f
 (Left\ffront)\fC5CD07\fpin\f4,\fcircuit\fVCD10B\f(BN).\f\f
 (Right\ffront)\fC6CD08\fpin\f4,\fcircuit\fVCD11B\f(GY/VT).\f
\f
(Left\fre\br)\fC7CD12\fpin\f4,\fcircuit\fVCD12B\f(VT/WH).\f\f
 (Right\fre\br)\fC8CD13\fpin\f4,\fcircuit\fVCD13B\f(GN/VT).\f
4
Is\fthe\fvolt\bge\f0\fvolts?\f
Yes
INSTALL\fnew\fsuspension\fheight\fsensors\f\bs\frequired.\f\f
REFER\fto:\f Front\fSuspension\fHeight\fSensor \f(204-05\f
Veh

icle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f Re\br\fSuspension\fHeight\fSensor \f(204-05\fVehicle\f
Dyn

\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST L : SUSPENSION HEIGHT SENSOR CIRCUIT - OPEN
CIRCUIT
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
L1: CHECK THE SUSPENSION HEIGHT SENSOR SIGNAL INPUT CIRCUIT FOR OPEN
CIRCUIT
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAffected\fSuspension\fHeight\fSensor\f
Connector.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
suspension\fheight\fsensor\fconnector\fpins,\fh\brness\fside\f
\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fC4CD01-B\fpin\f25,\f
circuit\fLCD23E\f(GN/OG):\f
 (Left\ffront)\fC5CD07\fpin\f5,\fcircuit\fLCD23B\f(GN/OG).\f\f
 (Right\ffront)\fC6CD08\fpin\f5,\fcircuit\fLCD02M\f(YE/GN).\f
\f
(Left\fre\br)\fC7CD12\fpin\f5,\fcircuit\fLCD23D\f(GN/OG).\f\f
 (Right\fre\br)\fC8CD13\fpin\f5,\fcircuit\fLCD02A\f(YE/GN).\f
3
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes
GO\fto\fL2 .\f\f
N\b
R

EPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
L2: CHECK THE SUSPENSION HEIGHT SENSOR SIGNAL RETURN CIRCUIT FOR OPEN \f\f
\f\f
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Page 111 of 4402

CIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
suspension\fheight\fsensor\fconnector\fpins,\fh\brness\fside\f
\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\fconnector\fpins,\f
h\brness\fside:\f
 (Left\ffront)\fC5CD07\fpin\f4,\fcircuit\fVCD10B\f(BN)\f\bnd\f
C4

CD01-B\fpin\f12,\fcircuit\fVCD10A\f(BN).\f\f
 (Right\ffront)\fC6CD08\fpin\f4,\fcircuit\fVCD11B\f(GY/VT)\f
\bnd

\fC4CD01-B\fpin\f27,\fcircuit\fVCD11A\f(GY/VT).\f\f
 (Left\fre\br)\fC7CD12\fpin\f4,\fcircuit\fVCD12B\f(VT/WH)\f
\bnd

\fC4CD01-B\fpin\f28,\fcircuit\fVCD12D\f(VT/WH).\f\f
 (Right\fre\br)\fC8CD13\fpin\f4,\fcircuit\fVCD13B\f(GN/VT)\f
\bnd

\fC4CD01-B\fpin\f14,\fcircuit\fVCD14A\f(GN/VT).\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes INSTALL\fnew\fsuspension\fheight\fsensors\f\bs\frequired.\f\f
REFER\fto:\f Front\fSuspension\fHeight\fSensor \f(204-05\f
Veh

icle\fDyn\bmic\fSuspension,\fRemov\bl\f\bnd\f
Inst\bll\btion)\f/\f\f Re\br\fSuspension\fHeight\fSensor \f(204-05\fVehicle\f
Dyn

\bmic\fSuspension,\fRemov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST M : MODE INDICATOR CIRCUIT - SHORT TO GROUND
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
M1: CHECK THE ADAPTIVE DAMPING CONTROL SWITCH TO ADAPTIVE DAMPING
MODULE CIRCUIT FOR SHORT TO GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAd\bptive\fD\bmping\fControl\fSwitch\fC2CD14.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\ffollowing\f\bffected\f
\bd\bptive\fd\bmping\fcontrol\fswitch\fconnector\fpins,\f
h\brness\fside\f\bnd\fground:\f
 (Comfort)\fC2CD14\fpin\f2,\fcircuit\fCCD18A\f(BU).\f\f
 (Norm\bl)\fC2CD14A\fpin\f6,\fcircuit\fCCD17A\f(WH).\f\f
 (Sport)\fC2CD14A\fpin\f5,\fcircuit\fCCD16A\f(GY/OG).\f3
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\fcircuit)?\f
Yes
INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fcontrol\fswitch.\fTEST\f
the\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST N : MODE INDICATOR CIRCUIT - SHORT TO POWER
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
N1: CHECK THE ADAPTIVE DAMPING CONTROL SWITCH TO ADAPTIVE DAMPING
MODULE CIRCUIT FOR SHORT TO GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAd\bptive\fD\bmping\fControl\fSwitch\fC2CD14.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\ffollowing\f\bffected\f
\f\f
\f\f
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Page 113 of 4402

PINPOINT TEST P : SWITCH ILLUMINATION CIRCUIT - SHORT TO GROUND
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
P1: CHECK CIRCUITS CCD15A (WH/OG) AND CCD15B (WH/OG) FOR SHORT TO
GROUND
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAd\bptive\fD\bmping\fControl\fSwitch\fC2CD14.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bd\bptive\fd\bmping\f
control\fswitch\fC2CD14\fpin\f3,\fcircuit\fCCD15A\f(WH/OG),\f
h\brness\fside\f\bnd\fground.\f
3
Is\fthe\fresist\bnce\fgre\bter\fth\bn\f10,000\fohms\f(open\fcircuit)?\f
Yes INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fcontrol\fswitch.\fTEST\f
the\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST Q : SWITCH ILLUMINATION CIRCUIT - SHORT TO POWER
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
Q1: CHECK CIRCUITS CCD15A (WH/OG) AND CCD15B (WH/OG) FOR SHORT TO
POWER
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAd\bptive\fD\bmping\fControl\fSwitch\fC2CD14.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\bd\bptive\fd\bmping\f
control\fswitch\fC2CD14\fpin\f3,\fcircuit\fCCD15A\f(WH/OG),\f
h\brness\fside\f\bnd\fground.\f
4
Is\fthe\fvolt\bge\f0\fvolts?\f
Yes INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fcontrol\fswitch.\fTEST\f
the\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b
REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST R : SWITCH ILLUMINATION CIRCUIT - OPEN CIRCUIT
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
R1: CHECK CIRCUITS CCD15A (WH/OG) AND CCD15B (WH/OG) FOR OPEN CIRCUIT
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAd\bptive\fD\bmping\fControl\fSwitch\fC2CD14.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bd\bptive\fd\bmping\f
control\fswitch\fC2CD14\fpin\f3,\fcircuit\fCCD15A\f(WH/OG),\f
h\brness\fside\f\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\f
C4CD01-B\fpin\f3,\fcircuit\fCCD15B\f(WH/OG),\fh\brness\f
3
\f\f
\f\f
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T1: CHECK CIRCUITS CCD22A (BN/BU) AND CCD22B (BN/BU) FOR SHORT TO POWER
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAd\bptive\fD\bmping\fControl\fSwitch\fC2CD14.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\bd\bptive\fd\bmping\f
control\fswitch\fC2CD14\fpin\f4,\fcircuit\fCCD22A\f(BN/BU),\f
h\brness\fside\f\bnd\fground.\f4
Is\fthe\fvolt\bge\f0\fvolts?\f
Yes
INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fcontrol\fswitch.\fTEST\f
the\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
PINPOINT TEST U : SWITCH CIRCUIT - OPEN CIRCUIT
TEST CON\fITIONS\fETAILS/RESULTS/ACTIONS
U1: CHECK CIRCUITS CCD22A (BN/BU) AND CCD22B (BN/BU) FOR OPEN CIRCUIT
Disconnect\fAd\bptive\fD\bmping\fModule\fC4CD01-B.\f1
Disconnect\fAd\bptive\fD\bmping\fControl\fSwitch\fC2CD14.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bd\bptive\fd\bmping\f
control\fswitch\fC2CD14\fpin\f4,\fcircuit\fCCD22A\f(BN/BU),\f
h\brness\fside\f\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\f
C4CD01-B\fpin\f24,\fcircuit\fCCD22B\f(BN/BU),\fh\brness\f
side.\f\f3
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes GO\fto\fU2 .\f\f
N\b R

EPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
U2: CHECK CIRCUITS RCD21A (VT/OG) AND RCD21B (VT/OG) FOR OPEN CIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\f\bd\bptive\fd\bmping\f
control\fswitch\fC2CD14\fpin\f1,\fcircuit\fRCD21A\f(VT/OG),\f
h\brness\fside\f\bnd\fthe\f\bd\bptive\fd\bmping\fmodule\f
C4CD01-B\fpin\f21,\fcircuit\fRDC21B\f(VT/OG),\fh\brness\f
side.\f1
Is\fthe\fresist\bnce\fless\fth\bn\f1\fohm?\f
Yes INSTALL\f\b\fnew\f\bd\bptive\fd\bmping\fcontrol\fswitch.\fTEST\f
the\fsystem\ffor\fnorm\bl\foper\btion.\f
N\b REPAIR\fthe\fcircuit.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
\f\f
\f\f
\f\f
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Page 266 of 4402

conditions.\f
*\fS\bfety,\fthe\fvehicle\fc\bn\fbe\fslowed\fdown\fwith\fthe\fEPB\fif\fthe\fhydr\bulics\fof\fthe\fbr\bke\fsystem\f
f\bil\fwhile\fdriving.\fThe\fsystem\fis\f\butom\btic\blly\fcoordin\bted\fwith\fthe\fABS\fsystem\fto\fprevent\f
the\fbr\bked\fwheels\ffrom\flocking.\f
The\fsystem\fcomprises\fthe\ffollowing\fcomponents:\f
*\fEPB\fmodule:\fThis\fis\floc\bted\fin\fthe\fre\br\fstow\bge\f\bre\b,\fbehind\fthe\fleft-h\bnd\fre\br\fqu\brter\f
trim\fp\bnel.\fThe\fmodule\fis\fthe\fsystem\fcontrol\funit\f\bnd\foper\btes\fthe\fre\br\fbr\bke\fc\blipers\f\bs\f
required\fusing\finform\btion\ffrom\fthe\fEPB\fswitch,\fthe\fignition\fkey\f\bnd\fv\brious\fsystem\fd\bt\b\f
from\fthe\fhigh-speed\fCAN\fBus.\f
*\fEPB\fSwitch:\fThis\fis\f\b\fpush-pull\ftype\fswitch\f\bnd\fis\floc\bted\fin\fthe\ffloor\fconsole.\fTo\frele\bse\f
the\fEPB,\fpush\fthe\fEPB\fswitch\fdown.\fTo\feng\bge\fthe\fEPB,\fpull\fthe\fEPB\fswitch\fup.\f
*\fEPB\fActu\btors:\fThese\f\bre\f\btt\bched\fto\fthe\fleft\f\bnd\fright-h\bnd\fre\br\fbr\bke\fc\bliper\fhousings.\f
They\fuse\f\bn\felectric\fmotor\fto\foper\bte\fthe\fc\blipers\fby\fturning\f\b\fthre\bded\fspindle\fwithin\f\b\f
pressure\fnut\fth\bt\fpresses\f\bg\binst\fthe\fbr\bke\fc\bliper\fpiston.\f
Modes\fof\fOper\btion:\f
St\btic\fMode\f(vehicle\fst\btion\bry):\fFull\f\bpplic\btion\f\bnd\frele\bse\fof\fthe\fre\br\fbr\bkes\fis\fpossible.\f
The\fp\brking\fbr\bke\fwill\fonly\frele\bse\fif\fthe\fbr\bke\fped\bl\for\fclutch\fped\bl\fis\fdepressed\f\bt\fthe\f
s\bme\ftime\f\bs\frele\bsing\fthe\fEPB\fswitch,\for\fwhen\fthe\fvehicle\fis\fdriven\f\bw\by.\f
Key\fOut\fApply:\fThe\fp\brking\fbr\bke\fis\f\butom\btic\blly\f\bpplied\f(\buto\fcl\bmp)\fwhen\fthe\fignition\f
key\fis\fremoved\ffrom\fthe\fignition\fswitch.\f
Dyn\bmic\fMode\f(vehicle\fin\fmotion):\fThe\fp\brking\fbr\bke\fis\fgr\bdu\blly\f\bctiv\bted\fwhen\fthe\fEPB\f
switch\fis\f\bpplied\f\bnd\frele\bsed\fwhen\fthe\fEPB\fswitch\fis\frele\bsed.\f
Drive\fAw\by\fAssist:\fThis\fsystem\fen\bbles\fthe\fdriver\fto\fdrive\f\bw\by\fon\f\bn\fincline\fwithout\fthe\f
vehicle\frolling\fb\bck\funintention\blly.\fAfter\fstopping\fthe\fvehicle\fon\f\bn\fincline\for\f\b\fdescent\f
\bnd\fthe\fp\brking\fbr\bke\fis\f\bpplied,\fit\fwill\fbe\frele\bsed\fwhen\foper\bting\fthe\f\bcceler\btor\fped\bl\f
without\f\bny\ffurther\fdriver\fintervention.\f
Disc\fTemper\bture\fMode:\fIf\f\bfter\fbringing\fthe\fvehicle\fto\f\b\fh\blt\fthe\fre\br\fbr\bke\fdiscs\f
temper\bture\fexceeds\f300°C,\fthe\fp\brking\fbr\bke\fwill\fbe\f\bctiv\bted\f\bnd\fwill\fnot\frele\bse\funtil\f
the\fbr\bke\fdiscs\fh\bve\fsufficiently\fcooled.\f
St\bll\fApply:\fIf\fthe\fengine\fis\fst\blled\fthe\fp\brking\fbr\bke\fis\f\butom\btic\blly\f\bpplied.\f
Service\fmode\f\bctiv\btion\f\bnd\fde\bctiv\btion\f
On\fvehicles\fwith\fElectronic\fP\brking\fBr\bke\f(EPB)\fit\fis\frequired\fto\f\bctiv\bte\fthe\fservice\fmode\f
before\f\bny\fwork\fis\fst\brted.\fAlso\fthe\fde\bctiv\btion\fof\fthe\fservice\fmode\fis\frequired\f\bfter\fthe\f
rep\bir.\fThe\fService\fmode\fc\bn\fbe\f\bctiv\bted\feither\fusing\fthe\fvehicle\fsystem\for\fusing\fthe\fFord\f
di\bgnostic\fsystem.\fFor\f\bddition\bl\finform\btion,\frefer\fto\f206-05\fP\brking\fBr\bke\f\bnd\fActu\btion,\f
Gener\bl\fProcedures.\f
A\fsep\br\bte\fprocedure\fis\f\bv\bil\bble\fif\fthe\fvehicle\fis\fwithout\fpower.\fFor\f\bddition\bl\finform\btion,\f
refer\fto\f206-05\fP\brking\fBr\bke\f\bnd\fActu\btion,\fGener\bl\fProcedures.\f
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Page 273 of 4402

Pinpoint\bTests\b
rem\bins,\fINSTALL\f\b\fnew\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-
05\fP\brking\fBr\bke\f\bnd\fActu\btion,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
DTC\fU3000.48:\fControl\fmoduleElectronic\fp\brking\f
br\bke\f(EPB)\f
module.\f
*REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\fIf\fthe\fDTC\frem\bins,\fINSTALL\f\b\f
new\fEPB\fmodule.\f\f
REFER\fto:\fP\brking\fBr\bke\fModule\f(206-
05\fP\brking\fBr\bke\f\bnd\fActu\btion,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
*
DTC\fU3003.62:\fB\bttery\f
volt\bgeCircuit(s).\f
*GO\fto\fPinpoint\fTest\f AB.\f\f
*
DTC\fU3006.16:\fB\bttery\f
volt\bge\f(Low\for\fhigh)B\bttery.\f
Ch\brging\fsystem.\f
Circuit(s).\f
*
*
*GO\fto\fPinpoint\fTest\f
AB.\f\f
*
DTC\fU300A.62:\fIgnition\fcross\f
check\ff\bultCircuit(s).\f
*GO\fto\fPinpoint\fTest\f AC.\f\f
*
DTC\fU300A.86:\fIgnition\fcross\f
check\ff\bultCircuit(s).\f
*GO\fto\fPinpoint\fTest\f AD.\f\f
*
PINPOINT\bTEST\b\f\b:\bDTC\bC2005.09/71:\bRIGHT\b\fCTU\fTOR\bF\fULT\b
TE\fT
CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
\f1:\bCHECK\bTHE\bBR\fKE\bDISC\b\fND\bP\fDS
Remove\fthe\fwheel\f\bnd\ftire.\f\f
REFER\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f1\b
Connect\fWDS.\f2\b
Select\f'Service'\fmode\f\bnd\fretr\bct\fbr\bke\fp\bds.\f3\b
CHECK\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds.\f4\b
Are\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds\fOK?\f
Yes\b REFER\fto:\fP\brking\fBr\bke\fRele\bse\fActu\btor\f(206-05\fP\brking\fBr\bke\f\bnd\f
Actu\btion,\fRemov\bl\f\bnd\fInst\bll\btion).\f
No\b REFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f(206-04\f
Re\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\fInst\bll\btion).\f
PINPOINT\bTEST\bB\b:\bDTC\bC2005.77:\bRIGHT\b\fCTU\fTOR\bF\fULT\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
B1:\bCHECK\bTHE\bBR\fKE\bDISC\b\fND\bP\fDS
Remove\fthe\fwheel\f\bnd\ftire.\f\f
REFER\fto:\fWheel\f\bnd\fTire\f(204-04\fWheels\f\bnd\fTires,\f
Remov\bl\f\bnd\fInst\bll\btion).\f1\b
Connect\fWDS.\f2\b
Select\f'Service'\fmode\f\bnd\fretr\bct\fbr\bke\fp\bds.\f3\b
CHECK\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds.\f4\b
Are\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds\fOK?\f
Yes\b GO\fto\fB2.\f\f
No \b
R

EFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\f
P\brking\fBr\bke\f(206-
04\fRe\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\f
Стр. 7 из 33
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Page 274 of 4402

Inst\bll\btion).\f
B2:\bCHECK\bTHE\bEPB\bMODULE\bSUPPLY\bVOLT\fGE
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
 EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B

U/RD),\fh\brness\fside\f\bnd\fground.\f\f
 EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y

E/RD),\fh\brness\fside\f\bnd\fground.\f
3\b
Are\fthe\fvolt\bges\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fB3.\f\f
No\b
GO

\fto\fB4.\f\f
B3:\bCHECK\bTHE\bP\fRKING\bBR\fKE\bRELE\fSE\b\fCTU\fTOR\bCIRCUITS
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fP\brking\fBr\bke\fRele\bse\fActu\btor\fC4CB07.\f
CAUTION:\fM\bke\fsure\fth\bt\fthe\f\bre\b\f\bround\fthe\f
co

mponent\fis\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
 EPB\fmodule\fC4CB01\fpin\f12,\fcircuit\fCCB18B\f
(Y

E/GY),\fh\brness\fside\f\bnd\fthe\fp\brking\fbr\bke\f
rele\bse\f\bctu\btor\fC4CB07\fpin\f1,\fcircuit\fCCB18A\f
(YE/GY),\fh\brness\fside.\f\f
 EPB\fmodule\fC4CB01\fpin\f27,\fcircuit\fCCB19A\f
(GN

/BN),\fh\brness\fside\f\bnd\fthe\fp\brking\fbr\bke\f
rele\bse\f\bctu\btor\fC4CB07\fpin\f2,\fcircuit\fCCB19B\f
(GN/BN),\fh\brness\fside.\f
3\b
Are\fthe\fresist\bnces\fless\fth\bn\f2\fohms?\f
Yes\b INSTALL\f\b\fnew\fp\brking\fbr\bke\frele\bse\f\bctu\btor.\f\f
REFER\fto:\fP\brking\fBr\bke\fRele\bse\fActu\btor\f(206-05\f
P\brking\fBr\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b REPAIR\fcircuit\fCCB18A\f(YE/GY),\for\fcircuit\fCCB18B\f
(YE/GY),\for\fcircuit\fCCB19A\f(GN/BN),\for\fcircuit\f
CCB19B\f(GN/BN).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
B4:\bCHECK\bFOR\bVOLT\fGE\bTO\bTHE\bEPB\bMODULE
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
 EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B

U/RD),\fh\brness\fside\f\bnd\fground.\f\f
 EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y

E/RD),\fh\brness\fside\f\bnd\fground.\f
1\b
\f\f
\f\f
\f\f
Стр. 8 из 33
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Page 276 of 4402

Are\fthe\fbr\bke\fdisc\f\bnd\fbr\bke\fp\bds\fOK?\f
Yes\bGO\fto\fE2 .\f\f
No\b
R

EFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\f
P\brking\fBr\bke\f(206-
04\fRe\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
E2:\bCHECK\bTHE\bEPB\bMODULE\bSUPPLY\bVOLT\fGE
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
 EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B

U/RD),\fh\brness\fside\f\bnd\fground.\f\f
 EPB\fmodule\fC4CB01\fpin\f15,\fcircuit\fC_SBR02A\f
(Y

E/RD),\fh\brness\fside\f\bnd\fground.\f
3\b
Are\fthe\fvolt\bges\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b
GO\fto\fE3 .\f\f
No\b GO

\fto\fE4 .\f\f
E3:\bCHECK\bTHE\bP\fRKING\bBR\fKE\bRELE\fSE\b\fCTU\fTOR\bCIRCUITS
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fP\brking\fBr\bke\fRele\bse\fActu\btor\fC4CB06.\f
CAUTION:\fM\bke\fsure\fth\bt\fthe\f\bre\b\f\bround\fthe\f
co

mponent\fis\fcle\bn\f\bnd\ffree\fof\fforeign\fm\bteri\bl.\f
2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
 EPB\fmodule\fC4CB01\fpin\f14,\fcircuit\fCCB16B\f
(W

H/VT),\fh\brness\fside\f\bnd\fthe\fp\brking\fbr\bke\f
rele\bse\f\bctu\btor\fC4CB06\fpin\f1,\fcircuit\fCCB16A\f
(WH/VT),\fh\brness\fside.\f\f
 EPB\fmodule\fC4CB01\fpin\f29,\fcircuit\fCCB17A\f
(B

U/GN),\fh\brness\fside\f\bnd\fthe\fp\brking\fbr\bke\f
rele\bse\f\bctu\btor\fC4CB06\fpin\f2,\fcircuit\fCCB17B\f
(BU/GN),\fh\brness\fside.\f
3\b
Are\fthe\fresist\bnces\fless\fth\bn\f2\fohms?\f
Yes\b INSTALL\f\b\fnew\fp\brking\fbr\bke\frele\bse\f\bctu\btor.\f\f
REFER\fto:\fP\brking\fBr\bke\fRele\bse\fActu\btor\f(206-05\f
P\brking\fBr\bke\f\bnd\fActu\btion,\fRemov\bl\f\bnd\f
Inst\bll\btion).\f
REPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
No\b REPAIR\fcircuit\fCCB16A\f(WH/VT),\for\fcircuit\fCCB16B\f
(WH/VT),\for\fcircuit\fCCB17A\f(BU/GN),\for\fcircuit\f
CCB17B\f(BU/GN).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\f
DTCs.\f
E4:\bCHECK\bFOR\bVOLT\fGE\bTO\bTHE\bEPB\bMODULE
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
 EPB\fmodule\fC4CB01\fpin\f13,\fcircuit\fC_SBR03A\f
(B

U/RD),\fh\brness\fside\f\bnd\fground.\f\f
1\b
\f\f
\f\f
Стр. 10 из 33
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Page 290 of 4402

REFER\fto:\fBr\bke\fP\bds\f-\fVehicles\fWith:\fElectronic\fP\brking\fBr\bke\f(206-04\f
Re\br\fDisc\fBr\bke,\fRemov\bl\f\bnd\fInst\bll\btion).\f
PINPOINT\bTEST\bW\b:\bDTC\bP061E:\bINTERN\fL\bCONTROL\bMODULE\bBR\fKE\b
SIGN\fL\bPERFORM\fNCE\b
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
W1:\bCHECK\bTHE\bWDS\bIS\bCOMMUNIC\fTING\bTHROUGH\bTHE\bD\fT\f\bLINK\bCONNECTOR\b
(DLC)
Ignition\fswitch\fin\fposition\fII.\f1\b
Select\f\bn\f\bltern\btive\fsystem\fto\fcheck\fthe\fDLC.\f2\b
Is\fWDS\f\bble\fto\fcommunic\bte\fwith\fthe\fselected\fsystem?\f
Yes\bGO\fto\fW2.\f\f
No \b
C

HECK\fthe\fDLC.\fFor\f\bddition\bl\finform\btion,\fREFER\fto\f
the\fWiring\fDi\bgr\bms.\f
W2:\bCHECK\bTHE\bPOWERTR\fIN\bCONTROL\bMODULE\b(PCM)\bCIRCUIT
Check\ffor\fPCM\fDTCs.\f1\b
Is\fWDS\f\bble\fto\fcommunic\bte\fwith\fthe\fPCM?\f
Yes\b
CLEAR\f\bny\fPCM\fDTCs,\fREFER\fto\fWDS,\fthen\f GO\fto\f
W3 .\f

\f
No\b C

HECK\fthe\fPCM\fcircuits.\f\f
REFER\fto:\f Communic\btions\fNetwork \f(418-00\fModule\f
Com

munic\btions\fNetwork,\fDi\bgnosis\f\bnd\fTesting).\f
W3:\bCHECK\bTHE\b\fBS\bMODULE\bCIRCUIT
Check\ffor\fABS\fDTCs.\f1\b
Is\fWDS\f\bble\fto\fcommunic\bte\fwith\fthe\fABS\fmodule?\f
Yes\b CLEAR\f\bny\fABS\fDTCs,\fREFER\fto\fWDS,\fthen\f GO\fto\f
W4 .\f

\f
No\b R

EPAIR\fcircuit\fVDB04S\f(WH/BU)\for\fcircuit\fVDB05S\f
(WH).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
W4:\bCHECK\bTHE\bCJB
Check\ffor\fCJB\fDTCs.\f1\b
Is\fWDS\f\bble\fto\fcommunic\bte\fwith\fthe\fCJB?\f
Yes\b
CLEAR\f\bny\fCJB\fDTCs,\fREFER\fto\fWDS,\fthen\fGO\fto\fW5
.\f
No\bREPAIR\fcircuit\fVDB04Y\f(WH/BU)\for\fcircuit\fVDB05AB\f
(WH).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
W5:\bCHECK\bTHE\bEPB\bMODULE\bCIRCUIT
1\b
Is\fWDS\f\bble\fto\fcommunic\bte\fwith\fthe\fEPB\fmodule?\f
Yes\bGO\fto\fW6.\f\f
No\b
R

EPAIR\fcircuit\fVDB04N\f(WH/BU)\for\fcircuit\fVDB05E\f
(WH).\fREPEAT\fthe\fself-test,\fCLEAR\fthe\fDTCs.\f
W6:\bCHECK\bTHE\bCENTR\fL\bJUNCTION\bBOX\b(CJB)\bCIRCUIT
Disconnect\fEPB\fModule\fC4CB01.\f1\b
Disconnect\fCJB\fC1BP02-C.\f2\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
 EPB\fmodule\fC4CB01\fpin\f16,\fcircuit\fVDB04N\f3\b
Стр. 24 из 33
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