ABS FORD S-MAX 2006 Service Service Manual
Page 3206 of 4402
kBit/s\f=\f1024\fBit\fper\fsecond\f(1\fByte\f=\f8\fBit).\f
Termin\bting\fresistor\f
In
\forder\fto\f\bvoid\freflections\f\bnd\finterferences\fin\fthe\fCAN\fbus\fnetwork,\f\b\ftermin\bting\f
resistor\fis\fprovided\ffor\fbridging\fpurposes\f\bt\fboth\fends\fof\fthe\fCAN.\fE\bch\ftermin\bting\fresistor\f
h\bs\f\b\fresist\bnce\fv\blue\fof\f120\fOhm.\f
For\fthe\fHS\fCAN\fbus,\fthe\ftermin\bting\fresistors\f\bre\floc\bted\fin\fthe\fgeneric\felectronic\f
mo
dule\f(GEM)\f\bnd\fin\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM).\f\f
For\fthe\fMS/MM\fCAN\fbus,\fthe\ftermin\bting\fresistors\f\bre\floc\bted\fin\fthe\fgeneric\felectronic\f
mo
dule\f(GEM)\f\bnd\fin\fthe\felectronic\finstrument\fcluster.\f
The\ftwo\fresistors\f\bre\fconnected\fin\fp\br\bllel.\fThe\fresist\bnce\fv\blues\f\bre\f\bs\ffollows:\f When\fthe\fCAN\fbus\fis\fint\bct,\fthe\fresist\bnce\fis\f\bpprox.\f60\fOhm\fin\fboth\f\bre\bs\fof\fthe\f
ne
twork.\f\f
In\fthe\fevent\fof\f\b\fshort\fcircuit\fbetween\fthe\fcommunic\btion\flines\fthe\fresist\bnce\fis\f\bpprox.\f
0\f
Ohm.\f
Controller\fAre\b\fNetwork\f(CAN)\fSt\bnd\brd\f
Ge
neral \f
The\fCAN\fbus\fis\f\b\fst\bnd\brdized\fsystem\ffor\fmultiplex\fcommunic\btion.\fThis\fme\bns\fth\bt\f
multiple\fcontrol\fmodules\fc\bn\fuse\fthe\fs\bme\fwires\ffor\fcommunic\btion\fwithout\fc\busing\f
interference\fbetween\fthe\fdifferent\fsign\bls.\f
The \bontroller Area Network (\bAN) Standard spe\fifies the following: \f
The\fuse\fof\ftwo\fwires\f(CAN\fH\f\bnd\fCAN\fL)\f\f
The\fvolt\bge\f\bmplitudes\f\f
The\fstructure\fof\fthe\fmess\bges\f\f
The\fw\by\fin\fwhich\ftr\bnsmission\ff\bults\f\bre\fh\bndled\f
The\flines\fCAN\fH\f\bnd\fCAN\fL\f
T h
e\flines\fCAN\fH\f\bnd\fCAN\fL\fmust\fnot\fbe\fconfused\fwith\fthe\fdifferent\fd\bt\b\ftr\bnsfer\fr\btes\fHS\f
CAN\fbus\f\bnd\fHS\fCAN\fbus.\fThe\flines\fCAN\fH\f\bnd\fCAN\fL\f\bre\fthe\fp\bths\fon\fwhich\fsign\bls\f\bre\f
tr\bnsmitted\fwithin\fthe\fmultiplex\fcommunic\btion\fsystem.\f
Communic\btions\ft\bke\fpl\bce\f\bt\fdifferent\fvolt\bges\fvi\b\ftwo\fsep\br\bte\fwires\fwhich\f\bre\ftwisted\fin\f
p\birs.\fAs\f\b\fresult,\fthe\fnetwork\fis\fless\fsusceptible\fto\finterference.\f
The\fs\bme\fmess\bge\fis\fput\fout\f\bt\fthe\fs\bme\ftime\fon\fboth\fwires\fwith\fdifferent\fvolt\bges.\f
Bin\bry\fsign\bl\f0\f=\f2.5V\fon\fCAN\fH\f\bnd\fon\fCAN\fL\f\f
Bin\bry\fsign\bl\f1\f=\f4V\fon\fCAN\fH\f\bnd\f1V\fon\fCAN\fL\f
The\f\bver\bge\fpotenti\bl\fdifference\fbetween\fCAN\fL\f\bnd\fground\fis\f\bpprox.\f2.3V,\for\f\bpprox.\f
2.
8V\fbetween\fCAN\fH\f\bnd\fground.\f
These\fme\bsured\fv\blues\frefer\fto\f"norm\bl"\fcommunic\btions\fin\fthe\fController\fAre\b\fNetwork\f
(CAN),\fi.e.\fc\bses\fin\fwhich\fno\ff\bults\fh\bve\foccurred\fwhich\fwould\fc\buse\fthe\fmodules\fto\fsend\f
out\ferror\fmess\bges.\f
NOTE:\fCert\bin\fmodules,\fsuch\f\bs\fthe\frestr\bints\fcontrol \f
module\f(the\fmodule\ffor\fthe\fSRS\f
system)\f\bnd\fthe\fABS\fmodule\for\fESP\fmodule\fcommunic\bte\fwith\ftheir\frelev\bnt\fsensors\fvi\b\f
\b\fso-c\blled\fintern\bl\fCAN\fbus.\fThe\fintern\bl\fCAN\fbus\fsystems\fh\bve\fnothing\fto\fdo\fwith\fthe\f
communic\btions\fon\fthe\fgener\bl\fCAN\fbus.\fInste\bd,\fthey\f\bre\fonly\fused\ffor\fthe\fpurpose\fof\f
tr\bnsmitting\fd\bt\b\fbetween\fsensors\f\bnd\f\bssoci\bted\fmodules.\f
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module\f
Powertr\bin\fcontrol\fmodule\f(PCM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
PCM\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AG.\f
\f
*
Supplement\bl\frestr\bint\fcontrol\fmodule\f(RCM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool
Fuse(s)\f
Circuit(s)\f
Supplement\bl\frestr\bint\fcontrol\f
module\f(RCM)\f
*
*
*
GO\fto\f
Pinpoint\f
Test\f AB.\f\f
*
Audio\fsystem\fcontrol\fp\bnel\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Audio\fsystem\fcontrol\fp\bnel\f
*
*
*GO\fto\f
Pinpoint\f
Test\f F.\f\f
*
Power\fsteering\fpump\fmodule\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftool
Fuse(s)\f
Circuit(s)\f
Power\fsteering\fpump\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AD.\f
\f
*
Instrument\fcluster\fnot\fcommunic\bting\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Instrument\fcluster\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AH.\f\f
*
Tr\bnsmission\fcontrol\fmodule\f(TCM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
TCM\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AI.\f\f
*
F\bulty\fcommunic\btions\fbetween\fthe\fmodules\f
(MM\fCAN\fbus)Circuit(s)\f
Instrument\fcluster\f
Audio\fsystem\fcontrol\fp\bnel\f
Bluetooth/voice\fcontrol\f
module\f CD\fch\bnger\f
DVD\fdrive\f
N\bvig\btion\fsystem\ftouch\f
screen\f
*
*
*
*
*
*
*GO\fto\f
Pinpoint\f
Test\f AL.\f\f
*
F\bulty\fcommunic\btions\fbetween\fthe\fmodules\f(HS\f
CAN\fbus)
Circuit(s)\f
ABS\fmodule\for\fESP\fmodule\f
Tr\bnsmission\fcontrol\funit\f
(TCM)\f-\fvehicles\fwith\f
\butom\btic\ftr\bnsmission\f
Power\fsteering\fpump\fmodule\f
P\brking\fbr\bke\fmodule\f
Y\bw\fr\bte\f/\fl\bter\bl\f\bcceler\btion\f
sensor\fLights\fcontrol\fmodule\f(LCM)\f
Collision\fw\brning\fmodule\f
Generic\fElectronic\fModule\f
(GEM)\f Steering\fwheel\fmodule\f
Shock\f\bbsorber\fcontrol\f
module\f
Powertr\bin\fcontrol\fmodule\f
(PCM)\f
*
*
*
*
*
*
*
*
*
*
*
*
GO\fto\f
Pinpoint\f
Test\f AK.\f\f
*
F\bulty\fcommunic\btions\fbetween\fthe\fmodules\f
(MS\fCAN\fbus)Circuit(s)\f
Instrument\fcluster\f
Electronic\f\butom\btic\f
temper\bture\fcontrol\f(EATC)\f
module\f
Supplement\bl\frestr\bint\fcontrol\f
module\f(RCM)\f P\brking\f\bid\fmodule\f
Tr\biler\fcoupling\fmodule\f
Auxili\bry\fclim\bte\fcontrol\f
module\f
Fuel\ffired\fbooster\f
*
*
*
*
*
*
*
*
GO\fto\f
Pinpoint\f
Test\f AJ.\f\f
*
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Page 3248 of 4402
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
M8: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE L\bM AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fLCM,\fconnector\f
C2LF23-A,\fpin\f14,\fcircuit\fVDB04AG\f(WH/BU),\fwiring\f
h\brness\fside\f\bnd\fthe\fDLC,\fconnector\fC3DB04,\fpin\f6,\f
circuit\fVDB04L\f(WH/BU),\fwiring\fh\brness\fside.\f1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\fthe\fLCM\f\bnd\fRENEW\fif\fnecess\bry.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\f
the\fLCM\f\bnd\fsoldered\fconnection\fSP340\fwith\fthe\f\bid\f
of\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
PINPOINT TEST N : SHO\bK ABSORBER \bONTROL MODULE NOT
\bOMMUNI\bATING WITH THE FORD APPROVED DIAGNOSTI\b TOOL
TEST
CONDITIONSDETAILS/RESULTS/ACTIONS
N1: \bHE\bK \bOMMUNI\bATION WITH THE POWERTRAIN \bONTROL MODULE (P\bM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fPCM?\f
Yes GO\fto\fN2 .\f\f
No GO
\fto\fPinpoint\fTest\f AK.\f\f
N2: \bHE\bK FUSE FB2
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fFB2\f(RJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fN3 .\f\f
No R
ENEW\ffuse\fFB2\f(15\fA).\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\fIf\fthe\ffuse\f
blows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
N3: \bHE\bK THE VOLTAGE AT FUSE FB2
Connect\fFuse\fFB2\f(RJB).\f1
Ignition\fswitch\fin\fposition\fII.\f2
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFB2\f(15\fA)\f\bnd\fground.\f3
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fN4 .\f\f\f\f
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Page 3249 of 4402
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fFB2\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
N4: \bHE\bK THE VOLTAGE AT THE SHO\bK ABSORBER \bONTROL MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC4CD01-A\ffrom\fthe\fshock\f\bbsorber\fcontrol\fmodule.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fshock\f\bbsorber\fcontrol\fmodule,\f
connector\fC4CD01-A,\fpin\f1,\fcircuit\fCBR02A\f(GN),\fh\brness\fside\f\bnd\fground.
\f
4
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fN6 .\f\f
No
GO
\fto\fN5 .\f\f
N5: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE RJB AND THE SHO\bK ABSORBER
\bONTROL MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fConnector\fC4BR02-B\ffrom\fthe\fRJB.\f2
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fRJB,\fconnector\fC4BR02-B,\fpin\f203,\f
circuit\fCBR02A\f(GN),\fwiring\fh\brness\fside\f\bnd\fthe\fshock\f\bbsorber\fcontrol\f
module,\fconnector\fC4CD01-A,\fpin\f1,\fcircuit\fCBR02A\f(GN),\fwiring\fh\brness\f
side.\f3
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes CHECK\f\bnd\fRENEW\fthe\fRJB\fif\fnecess\bry.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fcircuit\fCBR02A\f(GN)\fbetween\fthe\fshock\f
\bbsorber\fcontrol\fmodule\f\bnd\fthe\fRJB\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\f
CHECK\fthe\foper\btion\fof\fthe\fsystem.\f
N6: \bHE\bK THE GROUND \bONNE\bTION OF THE SHO\bK ABSORBER \bONTROL MODULE
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fshock\f\bbsorber\fcontrol\fmodule,\f
connector\fC4CD01-A,\fpin\f2,\fcircuit\fGD15ON\f(BK/BU),\fwiring\fh\brness\fside\f
\bnd\fground.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fN7 .\f\f
No L
OCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fshock\f\bbsorber\f
control\fmodule\f\bnd\fground\fconnection\fG4D151\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
N7: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE SHO\bK ABSORBER \bONTROL MODULE
AND THE DATA LINK \bONNE\bTOR (DL\b)
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Disconnect\fConnector\fC4CD01-B\ffrom\fthe\fshock\f\bbsorber\fcontrol\fmodule.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fshock\f\bbsorber\fcontrol\fmodule,\f
connector\fC4CD01-
B,\fpin\f15,\fcircuit\fVDB05J\f(WH),\fwiring\fh\brness\fside\f\bnd\f
the\fDLC,\fconnector\fC3DB04,\fpin\f14,\fcircuit\fVDB05Z\f(WH),\fwiring\fh\brness\f
side.\f
2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes GO\fto\fN8 .\f\f
No
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LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fshock\f\bbsorber\f
control\fmodule\f\bnd\fsoldered\fconnection\fSP333\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
N8: \bHE\bK FOR OPEN \bIR\bUIT BETWEEN THE SHO\bK ABSORBER \bONTROL MODULE
AND THE DL\b
CAUTION:\fThe\ffollowing\fme\bsurement\fmust\fonly\fbe\fperformed\fusing\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\fdigit\bl\fmultimeter.\fF\bilure\fto\fobserve\fthis\finstruction\fc\bn\fle\bd\fto\f
d\bm\bge.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fshock\f\bbsorber\fcontrol\fmodule,\f
connector\fC4CD01-
B,\fpin\f16,\fcircuit\fVDB04C\f(WH/BU),\fwiring\fh\brness\fside\f
\bnd\fthe\fDLC,\fconnector\fC3DB04,\fpin\f6,\fcircuit\fVDB04L\f(WH/BU),\fwiring\f
h\brness\fside.\f
1
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhms\fregistered?\f
Yes
CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fshock\f\bbsorber\fcontrol\fmodule.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\fbetween\fthe\fshock\f\bbsorber\f
control\fmodule\f\bnd\fsoldered\fconnection\fSP330\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST O : STEERING WHEEL MODULE NOT \bOMMUNI\bATING
WITH THE FORD APPROVED DIAGNOSTI\b TOOL
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
O1: \bHE\bK \bOMMUNI\bATION WITH THE POWERTRAIN \bONTROL MODULE (P\bM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fpowertr\bin\fcontrol\fmodule\f(PCM)\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fPCM?\f
Yes
GO\fto\fO2.\f\f
No GO
\fto\fPinpoint\fTest\f AK.\f\f
O2: \bHE\bK FUSE F7
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF7\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fO3.\f\f
No
R
ENEW\ffuse\fF7\f(7.5\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
O3: \bHE\bK THE VOLTAGE AT FUSE F7
Connect\fFuse\fF7\f(PJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF7\f(7.5\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fO4.\f\f
No R
EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF7\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
O4: \bHE\bK THE VOLTAGE AT THE STEERING WHEEL MODULE
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Module \bonfi\furation - Pro\frammable
Module InstallationS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
General Procedures
1.NOTE:\fIn\forder\fto\fminimize\fmodule\f
v\b
ri\btions,\fdifferent\fequipment\flevels\f\bnd\f
function\blities\f\bre\fincorpor\bted\fin\fthe\fs\bme\f
module.\fFor\fthis\fre\bson,\fmodules\fmust\fbe\f
progr\bmmed\ffollowing\frepl\bcement.\fFor\fthis\f
purpose,\fthe\fvehicle-specific\fd\bt\b\fis\fre\bd\fout\f
of\fthe\fmodule\fto\fbe\frepl\bced\fusing\fWDS\f\bnd\f
is\ftr\bnsferred\fto\fthe\fnew\fmodule.\fIn\fthe\f
process,\fit\fis\f\blso\fpossible\fto\frepl\bce\folder\f
softw\bre\fversions\fwith\fmore\fup-to-d\bte\f
versions,\ffor\fex\bmple.\f
NOTE:\fIf,\fbefore\frepl\bcing\f\b\fmodule,\fit\fw\bs\f
not\fpossible\fto\fre\bd\fout\fthe\fvehicle-specific\f
d\bt\b\fusing\fWDS\f(the\fmodule\fto\fbe\frepl\bced\f
does\fnot\frespond)\fthen,\fduring\fprogr\bmming\f
of\fthe\fnew\fmodule,\fthe\fvehicle-specific\fd\bt\b\f
must\fbe\fentered\fm\bnu\blly\fvi\b\f\b\fselection\flist\f
in\fWDS\for\fvi\b\f\b\fcode\fwhich\fc\bn\fbe\fobt\bined\f
from\fthe\fTechnic\bl\fHotline.\f
NOTE:\fEnsure\fth\bt\fthe\fmost\fup-to-d\bte\f
softw\bre\fversion\fis\finst\blled\fin\fWDS.\f
In\forder\fto\fprogr\bm,\fselect\fthe\f"Inst\bll\f
p r
ogr\bmm\bble\fmodule"\fsubmenu\fin\fthe\f"Module\f
progr\bmming"\fmenu\ftool\fbox\f\bnd\fthen\ffollow\fthe\f
instructions.\f
2. NOTE:\fThe\fnumber\fof\fmodules\finst\blled\fin\f
th
e\fvehicle\fc\bn\fv\bry\f\bccording\fto\fequipment\f
level.\f The\ffollowing\fmodules\fmust\fbe\f
pr
ogr\bmmed\f\bfter\frepl\bcement:\f
Generic\felectronic\fmodule\f(GEM)\f
Powertr\bin\fcontrol\fmodule\f(PCM)\f
Instrument\fcluster\f(IC)\f
Anti-lock\fbr\bking\fsystem\fmodule\f(ABS)\f
Restr\bint\fcontrol\fmodule\f(RCM)\f
Electric\bl\fp\brking\fbr\bke\f(EPB)\f
3. N
OTE:\fIf,\fbefore\frepl\bcing\f\b\fPCM,\fit\fw\bs\fnot\f
po
ssible\fto\fre\bd\fout\fthe\fvehicle-specific\fd\bt\b\f
using\fWDS\f(the\fPCM\fto\fbe\frepl\bced\fdoes\fnot\f
respond),\fconfigur\btion\fof\fthe\fPCM\fmust\fbe\f
performed\ffollowing\fprogr\bmming.\fFor\fthis\f
purpose,\fthe\fvehicle-specific\fd\bt\b\fmust\fbe\f
entered\fm\bnu\blly.\f
In\forder\fto\fconfigure\fthe\fPCM,\fselect\fthe\f
"P
rogr\bmm\bble\fp\br\bmeters"\fsubmenu\fin\fthe\f
"Module\fprogr\bmming"\fmenu\ftool\fbox\f\bnd\fthen\f
follow\fthe\finstructions.\f
4. Following\fconfigur\btion\fof\fthe\fGEM,\fmodule- resetting\fof\fthe\fGEM\fusing\fWDS\fmust\fbe\f
performed.\fFor\fthis\fpurpose,\fselect\fthe\f
"Progr\bmm\bble\fp\br\bmeters"\fsubmenu\fin\fthe\f
"Module\fprogr\bmming"\fmenu\ftool\fbox\f\bnd\fthen\f
follow\fthe\finstructions\funder\fthe\f"GEM\freset"\f
Стр. 1 из 2
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Page 3469 of 4402
Norm\bl\fmode:\f
The\ffull\ffunction\blity\fof\f\bll\felectric\bl\fsystems\fis\f\bv\bil\bble\fin\fnorm\bl\fmode.\f
Cr\bsh\fmode:\f
Cr\bsh\fmode\fis\f\bctiv\bted\f\bs\fsoon\f\bs\fthe\frestr\bints\fcontrol\fmodule\f(RCM)\fregisters\f\b\f
su
fficiently\fsevere\fvehicle\fimp\bct.\f\f
The\fvehicle\fis\fthen\fcentr\blly\funlocked\fif\fit\fw\bs\flocked\f\bt\fthe\ftime\fof\fthe\fcr\bsh.\f\f
In\f\bddition\fthe\fh\bz\brd\fw\brning\flights\f\bre\f\bctiv\bted.\f\f
Cr\bsh\fmode\fis\fde\bctiv\bted\fif\fthe\fignition\fkey\fis\fturned\fto\fposition\f"0"\f\bnd\fthen\fb\bck\fto\f
po
sition\f"II"\f\bfter\f\bt\fle\bst\f500\fms.\fThe\fh\bz\brd\fw\brning\fswitch\fneeds\fto\fbe\foper\bted\fto\f
de\bctiv\bte\fthe\fh\bz\brd\fw\brning\flights.\f
PATS
T h
e\fPATS\ffunction\fis\fintegr\bted\fin\fthe\fGEM.\fCorrespondingly,\fthe\fsend/receive\funit\fis\f
directly\fconnected\fto\fthe\fGEM\f(previously\fit\fw\bs\fconnected\fto\fthe\fpowertr\bin\fcontrol\f
module\f(PCM)).\f
After\fre\bding\fin\fthe\fkey\fcode\f(in\fignition\flock\fposition\f"II"),\f\b\fcorresponding\fmess\bge\fis\f
pl\bced\fby\fthe\fGEM\fon\fthe\fHS\fCAN\fd\bt\bbus\ffor\fthe\fPCM.\f
The\fABS\fmodule\fis\fqueried\f\bt\fthe\fs\bme\ftime.\f
Depending\fon\fthe\foutcome\fof\fthis\fquery\f\bnd\fthe\fst\btus\fof\fthe\fkey,\fthe\fPCM\fthen\fissues\fthe\f
st\brt\fen\bble.\f
C\fntral modul\f \bonfiguration
Previously,\fmodules\fin\fthe\fvehicle\fh\bve\fbeen\fconfigured\fwith\fthe\f\bid\fof\fWDS\f\bnd\fthe\f
"Module\fProgr\bmming"\ffunction\f(Inh\ble/Exh\ble).\fHere,\fthe\fcurrent\fst\btus\fof\fe\bch\fmodule\fis\f
re\bd\finto\fthe\fWDS\f\bnd\fthen\fs\bved\fin\fthe\fnew\fmodule.\f
A\fnew\fmodule\fconfigur\btion\fmethod,\fthe\fso-c\blled\fcentr\bl\fmodule\fconfigur\btion,\fis\fused\fon\f
G\bl\bxy/SM\bx\f2006.5\f(02/2006-)\fvehicles.\f
Here,\f\bll\fof\fthe\fnecess\bry\fconfigur\btion\fp\br\bmeters\f\bre\fstored\fin\fthe\fGEM\f\bt\fthe\ff\bctory,\f
\bnd\ffrom\fthere\fthey\f\bre\ftr\bnsmitted\fvi\b\fthe\fCAN\fbus\fnetwork\fto\fthe\findividu\bl\fmodules.\f
The\fWDS\fis\fequipped\fwith\f\b\fnew\froutine\ffor\fperforming\fthe\fcentr\bl\fmodule\fconfigur\btion\f
which\fis\fused\fto\frepl\bce\for\fsubsequently\fch\bnge\fconfigur\btion\fd\bt\b.\fInste\bd\fof\fre\bding\fthe\f
d\bt\b\finto\fthe\fWDS\f\bs\fw\bs\fdone\fin\fthe\fp\bst,\fthey\f\bre\ftr\bnsmitted\fby\fthe\fGEM\fto\fthe\frelev\bnt\f
module.\fWDS\fis\fonly\fused\fto\finiti\bte\f\bnd\fmonitor\fthe\fprocess.\f
For\fs\bfety\fre\bsons\f\bll\fconfigur\btion\fd\bt\b\fwhich\f\bre\fstored\fin\fthe\fGEM\f\bre\f\blso\fstored\fin\f
p\br\bllel\fin\fthe\finstrument\fcluster.\fIf\fthe\fGEM\fthen\fneeds\fto\fbe\frepl\bced,\fthis\fme\bns\fth\bt\fthe\f
required\fconfigur\btion\fd\bt\b\fc\bn\fbe\fre\bd\fout\ffrom\fthe\finstrument\fcluster\fwith\fthe\f\bid\fof\f
WDS\f\bnd\fthen\ftr\bnsferred\fto\fthe\fnew\fGEM.\f
The\fGEM\fchecks\fthe\fconfigur\btion\fd\bt\b\ffor\fconsistency\f\bnd\fstores\fDTCs\fin\fthe\fevent\fof\f\bny\f
f\bults\f(WDS\ftrouble\fcodes).\f
In\fthe\fevent\fof\f\b\ff\bult\fthe\ffunction\blity\fof\f\b\fp\brticul\br\fmodule\fm\by\fbe\frestricted.\f
When\fthe\fGEM\fis\frepl\bced\fit\fis\fnecess\bry\fto\fre-
le\brn\fthe\fkeys\ffor\fthe\fremote\fcontrol\f\bnd\ffor\f
the\fPATS\fsystem.\fThe\fprocedure\ffor\fdoing\fthis\fis\fthe\fs\bme\f\bs\fon\fthe\fcurrent\fvehicles.\f
VIN id\fntifi\bation
During\fthe\fVIN\fidentific\btion,\fthe\fVIN\fis\fs\bved\fin\findividu\bl\fmodules\f\bt\fthe\ff\bctory.\f
As\fsoon\f\bs\f\b\fmodule\fis\fidentified\fwhen\fthe\fignition\fis\fswitched\fon\f(even\f\bfter\fthe\fb\bttery\f
h\bs\fbeen\fdisconnected),\fit\fc\bn\fbe\foper\bted\fwithout\ffurther\finputs.\f
If\fno\fVIN\for\f\bn\finv\blid\fVIN\fis\fre\bd\fin\ffrom\f\b\fmodule\fthen\fthis\fis\fstored\fin\f\b\fmemory.\f
Стр. 14 из 16
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Page 4009 of 4402
The\frefriger\btion\fsystem\fis\ffilled\fwith\frefriger\bnt\fR134\b.\fThis\fc\bn\fc\buse\ffrostbite\fif\fit\f
cont\bcts\fthe\fskin.\fP\by\f\bttention\fto\fthe\fcorresponding\fw\brning\fnotices\f\bnd\finstructions\fin\f
the\fch\bpter\fAir\fConditioning\fSystems.\f
NOTE:\fWork\fon\fthe\frefriger\bnt\fcircuit\fm\by\fonly\fbe\fperformed\fby\fpersons\fwho\fh\bve\f\b\f
relev\bnt\fcertific\bte\fof\fcompetence.\f
Vehicles\fwith\f\b\frefriger\bted\fcomp\brtment\f\bre\foften\fuse
d\fto\ftr\bnsport\ffoodstuffs.\fFor\fthis\f
re\bson,\f\bddition\bl\fhygiene\fregul\btions\fmust\fbe\fcomplied\fwith\fduring\frep\bir\fwork.\f
Aluminum\f\bnd\fpl\bstic\f\bre\fused\fto\fconstruct\fthe\ftwo\fdifferent\ftypes\fof\fcomp\brtment\ffound\f
on\frefriger\bted\fvehicles.\f
The\f\bluminum\fconversion\fis\f\b\fvery\fst\bble\f\bnd\ftechnic\blly\fperfect\fv\bri\bnt.\fHowever,\f\bg\binst\f
this\fthe\frel\btively\fhigh\fproduction\fcosts\f\bnd\f\b\flower\fp\bylo\bd\fmust\fbe\ft\bken\finto\f\bccount,\f
bec\buse\fof\fthe\fweight\fof\fthe\f\bluminum\fconversion\fitself.\f
NOTE:\fB\bsic\f\bnd\fin-depth\ftr\bining\fis\foffered\fon\fthe\ff o
llowing\ftopics.\fYou\fwill\ffind\f\bn\f
overview\fof\fthe\fcomplete\fr\bnge\flisted\fin\fthe\fTr\bining\fbrochure\fpublished\fby\fthe\fFord\f
Service\fOrg\bniz\btion.\f
The\fpl\bstic\fconversion\fh\bs\fdeveloped\finto\f\b\flight,\fcle
\bn\f\bnd\feconomic\bl\f\bltern\btive\fbec\buse\f
of\fconst\bnt\ffurther\fdevelopment\fof\fm\bteri\bls\f\bnd\fworking\ftechniques.\f
NOTE:\fThe\fm\bteri\bl\fcombin\btions,\fthe\fworkm\bnship\f\bnd\ft
he\fworking\fmethods\fmust\f
comply\fwith\fthe\fcurrent\ffood\fhygiene\fregul\btions.\fFor\fthis\fre\bson,\fservice\f\bnd\frep\bir\fwork\f
on\fthe\frefriger\bted\fconversion\fm\by\fonly\fbe\fperformed\fby\f\buthorized\f\bnd\fspeci\blly\ftr\bined\f
technici\bns.\f
Refriger\bted\fcomp\brtment\fconstructions\f\bre\foften\fm\bde\f
using\fboth\fm\bteri\bls.\fThe\ffloor\fp\bn\f
is\fm\bde\fof\fstructured,\fslip-proof\f\bluminum\fp\bnels\f\bnd\fthe\fw\bll\f\bnd\fceiling\fcl\bdding\fis\fm\bde\f
of\fsmooth\fsurf\bced\fpl\bstic\felements.\f
CAUTION:\fPUR\fh\brd\ffo\bm\fis\ffl\bmm\bble.\fIf\fPUR\fh\brd\ffo\bm\f
is\foverhe\bted,\fit\fwill\fburn\f
on\fits\fown\fwith\f\b\fbrilli\bnt\fyellowish\ffl\bme.\fIt\fproduces\funple\bs\bnt\fchoking\f\bnd\ftoxic\f
fumes.\fSpeci\bl\fme\bsures\fmust\fbe\ft\bken\fwhen\fwelding\fthe\fvehicle\fbody.\f
Polyureth\bne\fw\bll\f\bnd\fceiling\felements\f\bre\fm\bnuf\bcture
d\fusing\f\b\fs\bndwich\fprinciple.\fAn\f
insul\bting\fpolyureth\bne\fcore\fis\fco\bted\fwith\ffood\fgr\bde\fABS\fpl\bstic\fon\fone\fside.\f
PUR\fh\brd\ffo\bm\fdoes\fnot\fdecompose,\fis\frot\fresist\bnt\f\bnd\fis\fodorless.\fThese\fproperties\fm\bke\f
it\fsuit\bble\ffor\fuse\f\bs\finsul\btion.\f
Bec\buse\fof\fits\fclosed\fcell\fstructure,\fw\bter\fupt\bke\fby\fPUR\fh\brd\ffo\bm\fis\ffor\fthe\fmost\fp\brt\f
only\f\b\fproblem\f\bt\fedges.\fCut\fedges\for\fother\fmech\bnic\blly\fworked\fsurf\bces\fmust\fhowever\f
be\fse\bled\fwith\fthe\fgre\btest\fc\bre.\f
The\fconversion\fto\f\b\frefriger\bted\fvehicle\fis\fperformed\f\bs\fm\bde-to-order\fproduction.\fThe\f
l\brge\fsurf\bces\fof\fthe\fw\bll\f\bnd\fceiling\fcl\bdding\fc\bn\fbe\fch\bnged\f\bnd\f\bre\fp\brticul\brly\fe\bsy\fto\f
rep\bir.\f
If\f\bccess\fto\fthe\fb\bck\fof\f\b\fbody\fp\bnel\fsection\fis\fneeded\fbec\buse\fof\fbody\fstr\bightening\fwork,\f
in\fsome\fcircumst\bnces\fit\fis\fche\bper\fto\fperform\f\b\fcut-out\frep\bir\finste\bd\fof\fremoving\f\bn\f
element.\f
The\frep\bir\fprocess\fis\ffully\fdescribed\fin\fthe\fStudent\fInform\btion\fbooklet\fRefriger\btion\f
System\fTechnology,\fTr\bnsit\f2000.5\fFreshline.\f
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Page 4064 of 4402
Body Re\bair\f - General Information -
Pla\ftic Re\bair\fS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
De\fcri\btion and O\beration
General
Th
e\fproportion\fof\fpl\bstics\fused\fin\fvehicle\fconstruction\fcontinues\fto\frise.\fUp\fto\fnow\f
d\bm\bged\fpl\bstic\fcomponents\foften\fh\bd\fto\fbe\frepl\bced.\fThese\fd\bys,\fpl\bstic\frep\birs\f\bre\f
becoming\fmore\f\bnd\fmore\fwidely\f\bccepted\fbec\buse\fof\fthe\fincre\bsing\fcost\fof\fsp\bre\fp\brts.\f
NOTE:\fPl\bstic\f\bdhesives\f\bre\fchemic\bl\fproducts\f\bnd\f\bre \f
subject\fto\fthe\fs\bfety\finstructions\f
of\fthe\fm\bnuf\bcturer.\f\f
In\frep\bir\fwork,\fthe\fm\bteri\bl\fproperties\fof\fpl\bstics\f\br
e\fhighly\fsignific\bnt.\fThere\f\bre\ftwo\fm\bin\f
groups:\f
Thermopl\bstics.\f\f
Thermosets.\f
NOTE:\fEl\bstomers\fm\bke\fup\f\b\fthird\fgroup\fof\fpl\bstics.\fThese\f\bre\fnot\fmentioned\fbelow\f
be
c\buse\fthey\fh\bve\fno\fpl\bstics\frep\bir\f\bpplic\btions.\f
Thermo\bla\ftic\f \f
He\b
t\fc\buses\fthermopl\bstics\f(\blso\fc\blled\fTP\fpolymers)\fto\ftr\bnsform\ffrom\fthe\fsolid\fst\bte\finto\f
the\fthermoel\bstic\fst\bte\f\bnd\fthen\finto\fthe\fthermopl\bstic\fst\bte.\fWhen\fthermopl\bstics\f\bre\f
cooled,\fthey\freturn\fto\fsolid\fst\bte.\f
Thermo\fet\f \f
Thermosets\f(\blso\fc\blled\fTS\fpolymers)\f\bre\fmuch\fh\brder\f\bnd\fmore\fbrittle\fth\bn\f
thermopl\bstics.\fTheir\fstrength\frem\bins\fl\brgely\funch\bnged\fwhen\fthey\f\bre\fhe\bted.\f
Thermosets\f\bre\fdestroyed\fwhen\fhe\bted\f\bbove\fthe\fcritic\bl\ftemper\bture.\fAlso,\fthe\forigin\bl\f
st\bte\fwill\fno\flonger\fbe\frestored\fon\fcooling.\f
Pla\ftic identification
Norm\blly\fthe\f\bppropri\bte\fidentifier\fis\fm\brked\fon\fthe\fpl\bstic\fcomponents\fused\fin\fvehicle\f
c o
nstruction.\f
The\fc\bpit\bl\fletter\fsequences\fused\ffor\fthis\f\bre\fst\bnd\brdized\fin\fDIN\fEN\fISO\f1043-1\f\bnd\fDIN\f
ISO\f1629\f(for\frubber)\f\bnd\fc\bn\fbe\flooked\fup\fin\fthe\ft\bbles\fwhich\fthey\fcont\bin.\fIn\f\bddition\f
the\fstring\fof\fch\br\bcters\fprovides\finform\btion\f\bbout\fthe\fex\bct\fmixture\fr\btio\f\bnd\fthe\f
proportion\fof\fcert\bin\ffillers.\f
Exam\ble\f of the identification of \bla\ftic\f \f
Brief de\bcripti\fnPla\btic
ABSAcrylonitrile\fbut\bdiene\fstyrene\fcopolymer
PAPoly\bmide
PCPolyc\brbon\bte
PPPolypropylene
PP/EPDMPolypropylene/ethylene\fpropylene\fdiene\fcopolymer
PC/PBTPolyc\brbon\bte/polybutylene\fterephth\bl\bte
H\brd\fPVC\f/\fsoft\fPVCPolyvinylchloride
Brief de\bcripti\fnPla\btic
GRPGl\bss\freinforced\fpl\bstic
PURClose-meshed\fcross-linked\fpolyureth\bne
PURWide-meshed\fcross-linked\fpolyureth\bne
Стр. 1 из 7
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Page 4066 of 4402
The\fpl\bstic\fgroup\fc\bn\fbe\fdetermined\fusing\fthe\fp\bttern\fof\fthe\fdust:\fThermosets\fproduce\f\b\fwhite\fdust.\f\f
Thermopl\bstics\fsme\br\f\bnd\fdo\fnot\fproduce\fdust.\f
Float te\ft in water: \f
T\b
ke\f\b\fsm\bll\fpiece\fof\fpl\bstic\ffrom\fthe\fcomponent\fto\fbe\frep\bired\f\bnd\ftest\fwhether\fit\fflo\bts\f
on\fw\bter\f(PP-EPDM,\fHD-PE,\fPP)\for\fsinks\f(PVC/U,\fPVC/P,\fABC,\fPC).\f
Nature of the \furface \f
The\fsurf\bce\fof\fpl\bstics\fc\bn\fbe\fc\btegorized\f\bs\frigid\f(PVC-U,\fPVC-P)\f\bnd\fw\bxy\f(PP/EPDM,\f
HD/PE,\fPP).\f
Adherence te\ft u\fing welding rod\f
He\bt\f\b\fwelding\frod\fth\bt\fis\fidentified\fwith\fthe\ftype\fof\fm\bteri\bl\f\bnd\fthe\fpl\bstic\fcomponent\f
using\fthe\fhot\f\bir\fgun.\fPress\fthe\fwelding\frod\fonto\fthe\fpl\bstic\fcomponent\fto\fbe\fwelded.\fWhen\f
the\fwelding\frod\fcools\fdown,\fif\fit\frem\bins\fstuck\fto\fthe\fcomponent\for\fc\bn\fonly\fbe\fremoved\f
with\fgre\bt\fdifficulty,\fthen\fit\fc\bn\fbe\f\bssumed\fth\bt\fthe\ftwo\f\bre\fm\bde\fof\fthe\fs\bme\fpl\bstic.\f
When\fpulling\f\bw\by\ffrom\fPP/EPDM,\fHD/PE\f\bnd\fPP,\fthis\fc\bn\fle\bd\fto\fstrings.\f
CAUTION:\fD\bnger\fof\fpoisoning!\fWhen\fburned,\fmost\fpl\bsti
cs\frele\bse\fv\bpors\fh\brmful\f
to\fhe\blth.\fVentil\bte\fthe\froom\fwell\f\bnd\fuse\frespir\btory\fprotection.\fWhere\fpossible\fwork\f
using\f\bn\fextr\bction\fsystem.\f
Burning te\ft \f
Eve
ry\fpl\bstic\fh\bs\f\b\fch\br\bcteristic\fbeh\bvior\f\bnd\fsmell\fwhen\fburned.\fUsing\f\b\fknife,\fcut\foff\f\b\f
sm\bll\fpiece\ffrom\fthe\fcomponent\fto\fbe\frep\bired,\fremove\f\bny\fdirt\f\bnd\fp\bint\fresidues\f\bnd\fset\f
light\fto\fthe\fsm\bll\fchip.\fNow\fobserve\fthe\fburning\fbeh\bvior.\fComp\bre\fthe\fcolor,\ftype\f\bnd\f
smell\fof\fthe\fsmoke\fwith\fthe\fresults\ffrom\fthe\ffollowing\ft\bble.\f
Safety in\ftruction\f
In\f\bddition\fto\fthe\fgener\bl\fs\bfety\finstructions,\fthe\frelev\bnt\fregul\btions\f\bnd\f\bccident\f
p r
evention\flegisl\btion\fmust\fbe\fobserved.\f
NOTE:\fWithout\fexception,\fbefore\fst\brting\fwork\fyou\fmust
\fre\bd\fthe\fs\bfety\f\bnd\fw\brning\f
instructions\fin\fthe\fch\bpter\f"S\bfety\fInstructions".\fIn\f\bddition,\fp\by\f\bttention\fto\fthe\fw\brning\f
instructions\fof\fthe\fp\brticul\br\fequipment\fm\bnuf\bcturer.\f\f
Inform\btion\fsheets,\fs\bfety\fnotices\f\bnd\fguidelines\ffor\f
the\fprocessing\fof\f\bdhesives\fcont\bining\f
isocy\bn\bte,\fpolyester\fresin,\f\bdhesives,\fsolvent\f\bnd\fthinners\fprovide\fmore\fdet\bils\fon\ftheir\f
use.\f
The\ffollowing\finstructions\fmust\f\blw\bys\fbe\ffollowed:\f
Polyester\fresin,\f\bdhesive,\fsolvents\f\bnd\fthinners\f\bre\finfl\bmm\bble\f\bnd\fmust\fnot\fbe\fused\f
Sh\frt de\bcripti\fnPla\btic rec\fgniti\fn u\bing a burning te\bt
ABSBl\bckish\fsmoke,\fthe\fm\bteri\bl\fdrips\flike\f\b\fc\bndle\fwhen\fburning\f\bnd\fsmells\f
like\fw\bx.\f
PANo\fsmoke,\fdr\bws\ffil\bments,\fsmells\flike\fburnt\fhorn.
PCYellowish,\fsooty\fsmoke.\fSmells\fsweetish.
PPNo\fsmoke,\fthe\fm\bteri\bl\fdrips\flike\f\b\fc\bndle\fwhen\fburning\f\bnd\fsmells\flike\f
burnt\foil.\f
PP/EDMNo\fsmoke,\fthe\fm\bteri\bl\fdrips\flike\f\b\fc\bndle\fwhen\fburning\f\bnd\fsmells\flike\fburnt\foil.\f
PC/PBTH\brd\f\bnd\fshiny,\fburns\fyellow,\ffluffy\fsoot.\f
H\brd\fPVC\f/\fsoft\fPVCBl\bckish\fsmoke\f\bnd\f\bcrid\fsmell.
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