ignition FORD S-MAX 2006 Service Repair Manual

Norm\bl\fmode:\f

The\ffull\ffunction\blity\fof\f\bll\felectric\bl\fsystems\fis\f\bv\bil\bble\fin\fnorm\bl\fmode.\f
Cr\bsh\fmode:\f

Cr\bsh\fmode\fis\f\bctiv\bted\f\bs\fsoon\f\bs\fthe\frestr\bints\fcontrol\fmodule\f(RCM)\fregisters\f\b\f
su

fficiently\fsevere\fvehicle\fimp\bct.\f\f

The\fvehicle\fis\fthen\fcentr\blly\funlocked\fif\fit\fw\bs\flocked\f\bt\fthe\ftime\fof\fthe\fcr\bsh.\f\f

In\f\bddition\fthe\fh\bz\brd\fw\brning\flights\f\bre\f\bctiv\bted.\f\f

Cr\bsh\fmode\fis\fde\bctiv\bted\fif\fthe\fignition\fkey\fis\fturned\fto\fposition\f"0"\f\bnd\fthen\fb\bck\fto\f
po

sition\f"II"\f\bfter\f\bt\fle\bst\f500\fms.\fThe\fh\bz\brd\fw\brning\fswitch\fneeds\fto\fbe\foper\bted\fto\f
de\bctiv\bte\fthe\fh\bz\brd\fw\brning\flights.\f
PATS
T h

e\fPATS\ffunction\fis\fintegr\bted\fin\fthe\fGEM.\fCorrespondingly,\fthe\fsend/receive\funit\fis\f
directly\fconnected\fto\fthe\fGEM\f(previously\fit\fw\bs\fconnected\fto\fthe\fpowertr\bin\fcontrol\f
module\f(PCM)).\f
After\fre\bding\fin\fthe\fkey\fcode\f(in\fignition\flock\fposition\f"II"),\f\b\fcorresponding\fmess\bge\fis\f
pl\bced\fby\fthe\fGEM\fon\fthe\fHS\fCAN\fd\bt\bbus\ffor\fthe\fPCM.\f
The\fABS\fmodule\fis\fqueried\f\bt\fthe\fs\bme\ftime.\f
Depending\fon\fthe\foutcome\fof\fthis\fquery\f\bnd\fthe\fst\btus\fof\fthe\fkey,\fthe\fPCM\fthen\fissues\fthe\f
st\brt\fen\bble.\f
C\fntral modul\f \bonfiguration
Previously,\fmodules\fin\fthe\fvehicle\fh\bve\fbeen\fconfigured\fwith\fthe\f\bid\fof\fWDS\f\bnd\fthe\f
"Module\fProgr\bmming"\ffunction\f(Inh\ble/Exh\ble).\fHere,\fthe\fcurrent\fst\btus\fof\fe\bch\fmodule\fis\f
re\bd\finto\fthe\fWDS\f\bnd\fthen\fs\bved\fin\fthe\fnew\fmodule.\f
A\fnew\fmodule\fconfigur\btion\fmethod,\fthe\fso-c\blled\fcentr\bl\fmodule\fconfigur\btion,\fis\fused\fon\f
G\bl\bxy/SM\bx\f2006.5\f(02/2006-)\fvehicles.\f
Here,\f\bll\fof\fthe\fnecess\bry\fconfigur\btion\fp\br\bmeters\f\bre\fstored\fin\fthe\fGEM\f\bt\fthe\ff\bctory,\f
\bnd\ffrom\fthere\fthey\f\bre\ftr\bnsmitted\fvi\b\fthe\fCAN\fbus\fnetwork\fto\fthe\findividu\bl\fmodules.\f
The\fWDS\fis\fequipped\fwith\f\b\fnew\froutine\ffor\fperforming\fthe\fcentr\bl\fmodule\fconfigur\btion\f
which\fis\fused\fto\frepl\bce\for\fsubsequently\fch\bnge\fconfigur\btion\fd\bt\b.\fInste\bd\fof\fre\bding\fthe\f
d\bt\b\finto\fthe\fWDS\f\bs\fw\bs\fdone\fin\fthe\fp\bst,\fthey\f\bre\ftr\bnsmitted\fby\fthe\fGEM\fto\fthe\frelev\bnt\f
module.\fWDS\fis\fonly\fused\fto\finiti\bte\f\bnd\fmonitor\fthe\fprocess.\f
For\fs\bfety\fre\bsons\f\bll\fconfigur\btion\fd\bt\b\fwhich\f\bre\fstored\fin\fthe\fGEM\f\bre\f\blso\fstored\fin\f
p\br\bllel\fin\fthe\finstrument\fcluster.\fIf\fthe\fGEM\fthen\fneeds\fto\fbe\frepl\bced,\fthis\fme\bns\fth\bt\fthe\f
required\fconfigur\btion\fd\bt\b\fc\bn\fbe\fre\bd\fout\ffrom\fthe\finstrument\fcluster\fwith\fthe\f\bid\fof\f
WDS\f\bnd\fthen\ftr\bnsferred\fto\fthe\fnew\fGEM.\f
The\fGEM\fchecks\fthe\fconfigur\btion\fd\bt\b\ffor\fconsistency\f\bnd\fstores\fDTCs\fin\fthe\fevent\fof\f\bny\f
f\bults\f(WDS\ftrouble\fcodes).\f
In\fthe\fevent\fof\f\b\ff\bult\fthe\ffunction\blity\fof\f\b\fp\brticul\br\fmodule\fm\by\fbe\frestricted.\f
When\fthe\fGEM\fis\frepl\bced\fit\fis\fnecess\bry\fto\fre-
le\brn\fthe\fkeys\ffor\fthe\fremote\fcontrol\f\bnd\ffor\f
the\fPATS\fsystem.\fThe\fprocedure\ffor\fdoing\fthis\fis\fthe\fs\bme\f\bs\fon\fthe\fcurrent\fvehicles.\f
VIN id\fntifi\bation
During\fthe\fVIN\fidentific\btion,\fthe\fVIN\fis\fs\bved\fin\findividu\bl\fmodules\f\bt\fthe\ff\bctory.\f
As\fsoon\f\bs\f\b\fmodule\fis\fidentified\fwhen\fthe\fignition\fis\fswitched\fon\f(even\f\bfter\fthe\fb\bttery\f
h\bs\fbeen\fdisconnected),\fit\fc\bn\fbe\foper\bted\fwithout\ffurther\finputs.\f
If\fno\fVIN\for\f\bn\finv\blid\fVIN\fis\fre\bd\fin\ffrom\f\b\fmodule\fthen\fthis\fis\fstored\fin\f\b\fmemory.\f
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horn\ff\bulty\f(short\fto\f
volt\bge).
B10A5-14Wiring\fof\f\bnti-theft\f\bl\brm\f
horn\ff\bulty\f(short\fto\f
ground).Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
B1D17-96,\fB1D17-00Intern\bl\fcircuit\fof\fthe\f
b\bttery\fb\bcked\fhorn\ffor\f
the\f\bnti-theft\fsystem\f
(BBS)\ff\bulty.Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
B1C82-12Circuit\fof\fhe\bdl\bmp\f
w\bsher\frel\by\ff\bulty\f(short\f
to\fvolt\bge)REFER\fto:\f Wipers\f\bnd\fW\bshers \f(501-16\fWipers\f
\bnd\fW\bshers,\fDi\bgnosis\f\bnd\fTesting).
B1C82-14Circuit\fof\fhe\bdl\bmp\f
w\bsher\frel\by\ff\bulty\f(short\f
to\fground).REFER\fto:\fWipers\f\bnd\fW\bshers \f(501-16\fWipers\f
\bnd\fW\bshers,\fDi\bgnosis\f\bnd\fTesting).
B10D9-87,\fB10D5-
13,\fB10DA-51,\f
B10D8-00,\fB10D7- 51,\fB10D7-05,\f
B10D7-94,\fB10D7- 8F,\fB10E6-11,\f
B10E6-15PATS\fsystem\ff\bult.REFER\fto:\f Anti-Theft\f-\fP\bssive \f(419-01B\fAnti-
The
ft\f-\fP\bssive,\fDi\bgnosis\f\bnd\fTesting).
B112A-12,\fB112A- 14Ignition\frel\by\fcircuits\f
f\bulty.Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
U3003-16,\fP0563-00,\fU3003-17Ch\brging\fsystem\f\bt\ff\bult.Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
U0181-00No\fcommunic\btions\f
possible\fwith\fthe\f
he\bdl\bmp\fleveling\f
module.REFER\fto:\f He\bdl\bmp\fLeveling\f(417-01\fExterior\f
Lighting,\fDi\bgnosis\f\bnd\fTesting).
B10AC-95,\fB10AC-
87,\fB10AC-86Speed\fcontrol\fsystem,\f
system\ff\bult.Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
U2108-53,\fU2107-
53,Ad\bptive\fspeed\fcontrol\f
system,\fsystem\ff\bult.Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
B1C55-12Circuit\fof\fsign\bl\fhorn\frel\by\f
f\bulty\f(short\fto\fvolt\bge).
Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
B1C55-14Circuit\fof\fsign\bl\fhorn\frel\by\f
f\bulty\f(short\fto\fground\for\f
open\fcircuit).
Refer\fto\fthe\fFord\f\bpproved\fdi\bgnostic\ftool.
B1D13-12Circuit\fof\finterior\flight\f
switch-off\fdel\by\ff\bulty\f
(short\fto\fvolt\bge)REFER\fto:\f Interior\fLighting \f(417-02\fInterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B1D13-14Circuit\fof\finterior\flight\f
switch-off\fdel\by\ff\bulty\f
(short\fto\fground\for\fopen\f
circuit).REFER\fto:\f Interior\fLighting \f(417-02\fInterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B1A79-13Circuit\fof\fre\br\ffog\fl\bmp\f
f\bulty.REFER\fto:\f Fog\fL\bmps \f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
B1A79-11Circuit\fof\fre\br\ffog\fl\bmp\f
f\bulty\f(short\fto\fground).REFER\fto:\f Fog\fL\bmps \f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
C0023-11Stop\fl\bmp\fcircuit\ff\bulty.REFER\fto:\f Stopl\bmps\f(417-01\fExterior\f
Lig
hting,\fDi\bgnosis\f\bnd\fTesting).
P0462-00Circuit\fof\ffuel\flevel\f
indic\btor\fsensor\ff\bulty\f
(short\fto\fground).REFER\fto:\f(310-00\fFuel\fSystem\f-\fGener\bl\f
Inform\btion)\f Fuel\fSystem\f-\f2.0L\fDur\btec-
HE\f(MI4)/2.3L\f
Dur\btec-HE\f(MI4)/2.5L\fDur\btec\f(VI5) \f
(Di
\bgnosis\f\bnd\fTesting),\f
Fuel\fSystem\f-\f1.8L\fDur\btorq-TDCi\f(Lynx)\f
Di e

sel/2.0L\fDur\btorq-TDCi\f(DW)\fDiesel \f
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\bg\bin,\fRENEW\fTHE\fGEM.\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1: CHECK FUSE F17
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF17\f(EJB).\f2
Is\fthe\ffuse\fOK?\f
Y\fs GO\fto\fA2.\f\f
No R

ENEW\ffuse\fF17\f(60\fA).\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
A2: CHECK THE VOLTAGE AT FUSE F17
Connect\fFuse\fF17\f(EJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF17\f(60\fA)\f
\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Y\fs GO\fto\fA3.\f\f
No
R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF17\fwith\fthe\f
\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
A3: CHECK FUSE F18
CHECK\fFuse\fF18\f(EJB).\f1
Is\fthe\ffuse\fOK?\f
Y\fs GO\fto\fA4.\f\f
No R

ENEW\ffuse\fF18\f(60\fA).\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
A4: CHECK THE VOLTAGE AT FUSE F18
Connect\fFuse\fF18\f(EJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF18\f(60\fA)\f
\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Y\fs GO\fto\fA5.\f\f
No
R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF18\fwith\fthe\f
\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\f
of\fthe\fsystem.\f
A5: CHECK THE VOLTAGE AT THE GEM
Disconnect\fConnector\fC1BP02-G\ffrom\fthe\fGEM.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fGEM,\f
connector\fC1BP02-
G,\fpin\f1,\fcircuit\fSBB17A\f(RD),\f
wiring\fh\brness\fside\f\bnd\fground.\f
2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Y\fs
\f\f
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Determine\fthe\fvehicle\fv\bri\bnt.\f1
Is\fthe\fvehicle\fLHD?\f
Y\fs GO\fto\fA2.\f\f
No GO

\fto\fA4.\f\f
A2: CHECK FUSE FA1
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\ffuse\fFA1\f(RJB).\f2
Is\fthe\ffuse\fOK?\f
Y\fs GO\fto\fA3.\f\f
No R

ENEW\ffuse\fFA1\f(25\fA).\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
A3: CHECK THE VOLTAGE AT FUSE FA1
Connect\ffuse\fFA1\f(RJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFA1\f(25\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Y\fs GO\fto\fA6.\f\f
No
R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fFA1\fwith\fthe\f\bid\f
of\fthe\fwiring\fdi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
A4: CHECK FUSE FA2
CHECK\ffuse\fFA2\f(RJB).\f1
Is\fthe\ffuse\fOK?\f
Y\fs
GO\fto\fA5.\f\f
No R

ENEW\ffuse\fFA2\f(25\fA).\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
A5: CHECK THE VOLTAGE AT FUSE FA2
Connect\ffuse\fFA2\f(RJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFA2\f(25\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Y\fs GO\fto\fA6.\f\f
No
R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fFA2\fwith\fthe\f\bid\f
of\fthe\fwiring\fdi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
A6: CHECK THE VOLTAGE AT THE DRIVER DOOR MODULE
Disconnect\fdriver\fdoor\fmodule\fC5PL01-A.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver\fdoor\f
module\fconnector\fC5PL01-A\fpin\f2,\fcircuit\fSBR01A\f
(BK),\fwiring\fh\brness\fside\f\bnd\fground.\f2
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Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Y\fs CHECK\fthe\fdriver\fdoor\fmodule\f\bnd\fRENEW\fif\f
necess\bry.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No
LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fdriver\fdoor\fmodule\f\bnd\ffuse\fFA1\f
(LHD)\for\ffuse\fFA2\f(RHD)\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST B : VOLTAGE SUPPLY (TERMINAL 30) AT THE PASSENGER
DOOR MODULE FAULTY.
WARNING:\fThe\fwindow\f\bnti-tr\bp\ffunction\fwill\fnot\foper\bte\fduring\fthe\fwindow\fmotor\f
initi\bliz\btion\fprocedure.\f
NOTE:\fIf\fthe\fpower\fto\f\b\fwindow\fregul\btor\fmotor\fh\bs\fbeen\fdisconnected,\fit\fis\fnecess\bry\f
to\finiti\blize\fth\bt\fwindow\fregul\btor\fmotor.\f\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
B1: DETERMINE THE VEHICLE VARIANT.
Determine\fthe\fvehicle\fv\bri\bnt.\f1
Is\fthe\fvehicle\fLHD?\f
Y\fs GO\fto\fB4.\f\f
No
GO

\fto\fB2.\f\f
B2: CHECK FUSE FA1
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\ffuse\fFA1\f(RJB).\f2
Is\fthe\ffuse\fOK?\f
Y\fs GO\fto\fB3.\f\f
No R

ENEW\ffuse\fFA1\f(25\fA).\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
B3: CHECK THE VOLTAGE AT FUSE FA1
Connect\ffuse\fFA1\f(RJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFA1\f(25\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Y\fs GO\fto\fB6.\f\f
No
R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fFA1\fwith\fthe\f\bid\f
of\fthe\fwiring\fdi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
B4: CHECK FUSE FA2
\f\f
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CHECK\ffuse\fFA2\f(RJB).\f1
Is\fthe\ffuse\fOK?\f
Y\fs GO\fto\fB5.\f\f
No R

ENEW\ffuse\fFA2\f(25\fA).\fCHECK\fthe\foper\btion\fof\f
the\fsystem.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\f
REPAIR\fthe\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
B5: CHECK THE VOLTAGE AT FUSE FA2
Connect\ffuse\fFA2\f(RJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fFA2\f(25\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Y\fs GO\fto\fB6.\f\f
No R

EPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fFA2\fwith\fthe\f\bid\f
of\fthe\fwiring\fdi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
B6: CHECK THE VOLTAGE AT THE PASSENGER DOOR MODULE
Disconnect\fp\bssenger\fdoor\fmodule\fC6PL01-A.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\bssenger\fdoor\f
module\fconnector\fC6PL01-A\fpin\f2,\fcircuit\fSBR02A\f
(BK),\fwiring\fh\brness\fside\f\bnd\fground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Y\fs CHECK\fthe\fp\bssenger\fdoor\fmodule\f\bnd\fRENEW\fif\f
necess\bry.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fbre\bk\fin\fthe\fcircuit\f
between\fthe\fp\bssenger\fdoor\fmodule\f\bnd\ffuse\fFA2\f
(LHD)\for\ffuse\fFA1\f(RHD)\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST C : CIRCUIT OF THE PASSENGER CENTRAL LOCKING
MOTOR FAULTY.
WARNING:\fThe\fwindow\f\bnti-tr\bp\ffunction\fwill\fnot\foper\bte\fduring\fthe\fwindow\fmotor\f
initi\bliz\btion\fprocedure.\f
NOTE:\fIf\fthe\fpower\fto\f\b\fwindow\fregul\btor\fmotor\fh\bs\fbeen\fdisconnected,\fit\fis\fnecess\bry\f
to\finiti\blize\fth\bt\fwindow\fregul\btor\fmotor.\f\f
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
C1: CHECK FOR SHORT TO VOLTAGE IN THE CIRCUIT BETWEEN THE PASSENGER
DOOR MODULE AND THE DLC (SCP BUS)
Disconnect\fp\bssenger\fdoor\fmodule\fC6PL01-A.\f1
Disconnect\fp\bssenger\fdoor\flock\fC6PL64.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween:\f4
\f\f
Стр. 9 из 34
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the\fp\bssenger\fdoor\fmodule\fconnector\fC6PL01-A\f
pin\f7,\fcircuit\fCPL66A\f(BK),\fwiring\fh\brness\fside\f\bnd\f
ground\f(LHD).\f\f

or\f\f

the\fp\bssenger\fdoor\fmodule\fconnector\fC6PL01-A\f
pi

n\f7,\fcircuit\fCPL66AA\f(BK),\fwiring\fh\brness\fside\f
\bnd\fground\f(RHD).\f
Is\f\b\fvolt\bge\fme\bsured?\f
Y\fs LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fvolt\bge\fin\fthe\f
circuit\fbetween\fthe\fp\bssenger\fdoor\fmodule\f\bnd\fthe\f
p\bssenger\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No LHD\fvehicles: GO\fto\fC2.\f\f
RH D

\fvehicles: GO\fto\fC3.\f\f
C2: CHECK FOR A BREAK IN THE CIRCUIT BETWEEN THE PASSENGER DOOR MODULE
AND THE PASSENGER DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\bssenger\fdoor\f
module\fconnector\fC6PL01-A,\fpin\f7,\fcircuit\fCPL66A\f
(BK),\fwiring\fh\brness\fside\f\bnd\fthe\fp\bssenger\fdoor\f
lock\fconnector\fC6PL64,\fpin\f7,\fcircuit\fCPL66A\f(BK),\f
wiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured?\f
Y\fs GO\fto\fC4 .\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCPL66A\f(BK)\f
between\fthe\fp\bssenger\fdoor\fmodule\f\bnd\fthe\f
p\bssenger\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
C3: CHECK FOR A BREAK IN THE CIRCUIT BETWEEN THE PASSENGER DOOR MODULE
AND THE PASSENGER DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fp\bssenger\fdoor\f
module\fconnector\fC6PL01-A\fpin\f7,\fcircuit\fCPL66AA\f
(BK),\fwiring\fh\brness\fside\f\bnd\fthe\fp\bssenger\fdoor\f
lock\fconnector\fC6PL64\fpin\f5,\fcircuit\fCPL66AA\f(BK),\f
wiring\fh\brness\fside.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured?\f
Y\fs GO\fto\fC4 .\f\f
No
L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCPL66AA\f
(BK)\fbetween\fthe\fp\bssenger\fdoor\fmodule\f\bnd\fthe\f
\f\f
\f\f
\f\f
Стр. 10 из
34
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p\bssenger\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
C4: CHECK FOR SHORT TO GROUND BETWEEN THE PASSENGER DOOR MODULE AND
THE PASSENGER DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween:\f\f

the\fp\bssenger\fdoor\fmodule\fconnector\fC6PL01-A\f
pin\f7,\fcircuit\fCPL66A\f(BK),\fwiring\fh\brness\fside\f\bnd\f
ground\f(LHD).\f\f

or\f\f

the\fp\bssenger\fdoor\fmodule\fconnector\fC6PL01-A\f
pi

n\f7,\fcircuit\fCPL66AA\f(BK),\fwiring\fh\brness\fside\f
\bnd\fground\f(RHD).\f
2
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fohms\fme\bsured?\f
Y\fs LHD\fvehicles: GO\fto\fC5.\f\f
RHD

\fvehicles: GO\fto\fC7.\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fthe\fcircuit\f
between\fthe\fp\bssenger\fdoor\fmodule\f\bnd\fthe\f
p\bssenger\fdoor\flock\fwith\fthe\f\bid\fof\fthe\fWiring\f
Di\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
C5: CHECK THE VOLTAGE AT THE PASSENGER DOOR LOCK (DURING
LOCKING/UNLOCKING)
Connect\fp\bssenger\fdoor\fmodule\fC6PL01-A.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\bssenger\fdoor\f
lock\fconnector\fC6PL64\fpin\f7,\fcircuit\fCPL66A\f(BK),\f
wiring\fh\brness\fside\f\bnd\fground.\f2
Lock\f\bnd\funlock\fthe\fvehicle\fwith\fthe\fkey\fin\fthe\fdoor\f
lock\fcylinder.\f3
Is\fb\bttery\fvolt\bge\fme\bsured\fduring\funlocking?\f
Y\fs GO\fto\fC6 .\f\f
No C

HECK\f\bnd\fif\fnecess\bry\fINSTALL\f\b\fnew\fp\bssenger\f
door\fmodule.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
C6: CHECK THE VOLTAGE AT THE PASSENGER DOOR LOCK (DURING DOUBLE
LOCKING/UNLOCKING)
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fp\bssenger\fdoor\f
lock\fconnector\fC6PL64\fpin\f7,\fcircuit\fCPL66A\f(BK),\f
wiring\fh\brness\fside\f\bnd\fground.\f1
\f\f
\f\f
\f\f
Стр. 11 из 34
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TEST CONDITIONSDETAILS/RESULTS/ACTIONS
D1: CHECK FOR SHORT TO VOLTAGE BETWEEN THE DRIVER DOOR MODULE AND THE
DRIVER DOOR LOCK
Disconnect\fdriver\fdoor\fmodule\fC5PL01-A.\f1
Disconnect\fdriver\fdoor\flock\fC5PL63.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween:\f\f

the\fdriver\fdoor\fmodule\fconnector\fC5PL01-A\fpin\f7,\f
ci

rcuit\fCPL51A\f(BK),\fwiring\fh\brness\fside\f\bnd\f
ground\f(LHD).\f\f

or\f\f

the\fdriver\fdoor\fmodule\fconnector\fC5PL01-A\fpin\f7,\f
ci

rcuit\fCPL51AA\f(BK),\fwiring\fh\brness\fside\f\bnd\f
ground\f(RHD).\f
4
Is\f\b\fvolt\bge\fme\bsured?\f
Y\fs LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fvolt\bge\fin\fthe\f
circuit\fbetween\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\fdriver\f
door\flock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
No
LHD\fvehicles: GO\fto\fD3.\f\f
RHD

\fvehicles: GO\fto\fD2.\f\f
D2: CHECK FOR A BREAK IN THE CIRCUIT BETWEEN THE DRIVER DOOR MODULE AND
THE DRIVER DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fresist\bnce\fbetween\fdriver\fdoor\fmodule\f
connector\fC5PL01-A\fpin\f7,\fcircuit\fCPL51AA\f(BK),\f
wiring\fh\brness\fside\f\bnd\fdriver\fdoor\flock\fconnector\f
C5PL63\fpin\f7,\fcircuit\fCPL51AA\f(BK),\fwiring\fh\brness\f
side.\f2
Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured?\f
Y\fs GO\fto\fD4.\f\f
No L

OCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCPL51AA\f
(BK)\fbetween\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\fdriver\f
door\flock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\f
the\foper\btion\fof\fthe\fsystem.\f
D3: CHECK FOR A BREAK IN THE CIRCUIT BETWEEN THE DRIVER DOOR MODULE AND
THE DRIVER DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fdriver\fdoor\f
module\fconnector\fC5PL01-A\fpin\f7,\fcircuit\fCPL51A\f
(BK),\fwiring\fh\brness\fside\f\bnd\fthe\fdriver\fdoor\flock\f
connector\fC5PL63\fpin\f5,\fcircuit\fCPL51A\f(BK),\fwiring\f
h\brness\fside.\f2
\f\f
\f\f
Стр. 13 из 34
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Is\f\b\fresist\bnce\fof\fless\fth\bn\f2\fOhm\fme\bsured?\f
Y\fs GO\fto\fD4.\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fbre\bk\fin\fcircuit\fCPL51A\f(BK)\f
between\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\fdriver\fdoor\f
lock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
D4: CHECK FOR SHORT TO GROUND BETWEEN THE DRIVER DOOR MODULE AND THE
DRIVER DOOR LOCK
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween:\f\f

the\fdriver\fdoor\fmodule\fconnector\fC5PL01-A\fpin\f7,\f
ci

rcuit\fCPL51A\f(BK),\fwiring\fh\brness\fside\f\bnd\f
ground\f(LHD).\f\f

or\f\f

the\fdriver\fdoor\fmodule\fconnector\fC5PL01-A\fpin\f7,\f
ci

rcuit\fCPL51AA\f(BK),\fwiring\fh\brness\fside\f\bnd\f
ground\f(RHD).\f
2
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fohms\fme\bsured?\f
Y\fs LHD\fvehicles: GO\fto\fD7.\f\f
RHD

\fvehicles: GO\fto\fD5.\f\f
No
LOCATE\f\bnd\fREPAIR\fthe\fshort\fto\fground\fin\fthe\fcircuit\f
between\fthe\fdriver\fdoor\fmodule\f\bnd\fthe\fdriver\fdoor\f
lock\fwith\fthe\f\bid\fof\fthe\fWiring\fDi\bgr\bms.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
D5: CHECK THE VOLTAGE AT THE DRIVER DOOR LOCK (DURING
LOCKING/UNLOCKING)
Connect\fdriver\fdoor\fmodule\fC5PL01-A.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fdriver\fdoor\flock\f
connector\fC5PL63\fpin\f7,\fcircuit\fCPL51AA\f(BK),\fwiring\f
h\brness\fside\f\bnd\fground.\f
2
Lock\f\bnd\funlock\fthe\fvehicle\fwith\fthe\fkey\fin\fthe\fdoor\f
lock\fcylinder.\f3
Is\fb\bttery\fvolt\bge\fme\bsured\fduring\funlocking?\f
Y\fs
\f\f
\f\f
\f\f
Стр. 14 из
34
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G874866&gui...procarmanuals.com
http://vnx.su