ignition FORD S-MAX 2006 Service Repair Manual

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Pages: 4402, PDF Size: 93.08 MB
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Page 3606 of 4402

\bnd\fground.\f\f
Is\f\bny\fvolt\bge\fpresent?\f
Yes GO\fto\fD4.\f\f
No GO

\fto\fD5.\f\f
D4: CHECK FOR VOLTAGE TO THE AUTO\fDIMMING INTERIOR MIRROR
Ignition\fswitch\fin\fposition\f0.\f1
Disconnect\fTr\bnsmission\fSwitch\fC1ET47-A-1\for\f
Tr\bnsmission\fSwitch\fC1ET47-C-1.\f2
Ignition\fswitch\fin\fposition\fII.\f3
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\buto-dimming\finterior\f
mirror\fC9PM05\fpin\f3,\fcircuit\fRRD12A\f(BN),\fh\brness\fside\f
\bnd\fground.\f\f4
Is\f\bny\fvolt\bge\fpresent?\f
Yes INSTALL\f\b\fnew\ftr\bnsmission\fswitch.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f\f
No
REPAIR\fcircuit\fRRD12A\f(BN).\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f\f
D5: CHECK THE REVERSE CUT\fOUT VOLTAGE TO THE AUTO\fDIMMING INTERIOR
MIRROR
Select\fR\f(REVERSE).\f\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\f\buto-dimming\finterior\f
mirror\fC9PM05\fpin\f3,\fcircuit\fRRD12A\f(BN),\fh\brness\fside\f
\bnd\fground.\f2
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f\f
Yes
INSTALL\f\b\fnew\f\buto-dimming\finterior\fmirror.\f\f
REFER\fto:\fInterior\fRe\br\fView\fMirror\f-
\fVehicles\fWith:\fR\bin\f
Sensor/Autol\bmps\f(501-09\fRe\br\fView\fMirrors,\fRemov\bl\f
\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f\f
No
REPAIR\fcircuit\fRRD12A\f(BN).\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f\f
PINPOINT TEST E : THE POWER FOLDING MIRRORS DO NOT OPERATE/DO
NOT OPERATE CORRECTLY
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
E1: CHECK THE POWER FOLDING MIRRORS FOLD CIRCUIT
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bsurements.\f
Disconnect\fDriver\fDoor\fModule\fC5PL01-B\for\f1
\f\f
\f\f
\f\f
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Page 3615 of 4402

Pinp\fint\bTests\b
Di\bgr\bms.\f
Circuit(s).\f
Motor(s).\f
*
*GO\fto\fPinpoint\fTest\f
A.\f\f
*
The\fpower\fse\bt\fdoes\fnot\fmove\f
horizont\bllySe\bt\fswitch.\f
*CARRY\fOUT\fthe\fSe\bt\fSwitch\f
Component\fTest.\fREFER\fto\fthe\fWiring\f
Di\bgr\bms.\f
*
Circuit(s).\f
Motor(s).\f
*
*GO\fto\fPinpoint\fTest\f
B.\f\f
*
The\fpower\fse\bt\fdoes\fnot\fmove\f
vertic\bllySe\bt\fswitch.\f
*CARRY\fOUT\fthe\fSe\bt\fSwitch\f
Component\fTest.\fREFER\fto\fthe\fWiring\f
Di\bgr\bms.\f
*
Circuit(s).\f
Motor(s)\f
*
*GO\fto\fPinpoint\fTest\f
C.\f\f
*
The\fpower\fse\bt\fdoes\fnot\freclineSe\bt\fswitch.\f
*CARRY\fOUT\fthe\fSe\bt\fSwitch\f
Component\fTest.\fREFER\fto\fthe\fWiring\f
Di\bgr\bms.\f
*
Circuit.\f
Motor.\f
*
*GO\fto\fPinpoint\fTest\f
D.\f\f
*
The\fhe\bted\fse\bts\f\bre\finoper\btiveHe\bted\fse\bt\f
switch(es).\f
*CARRY\fOUT\fthe\fHe\bted\fSe\bt\fSwitch\f
Component\fTest.\fREFER\fto\fthe\fWiring\f
Di\bgr\bms.\f
*
Circuit(s).\f
*GO\fto\fPinpoint\fTest\f E.\f\f
*
The\fhe\bted\fse\bt\fis\finoper\btiveHe\bted\fse\bt\f
switch(es).\f
*CARRY\fOUT\fthe\fHe\bted\fSe\bt\fSwitch\f
Component\fTest.\fREFER\fto\fthe\fWiring\f
Di\bgr\bms.\f
*
Circuit(s).\f
*GO\fto\fPinpoint\fTest\f F.\f\f
*
All\fclim\bte\fcontrolled\fse\bts\f\bre\f
inoper\btive/do\fnot\foper\bte\fcorrectlyHe\bted\fse\bt\f
switch(es).\f
*CARRY\fOUT\fthe\fHe\bted\fSe\bt\fSwitch\f
Component\fTest.\fREFER\fto\fthe\fWiring\f
Di\bgr\bms.\f
*
Circuit(s).\f
*GO\fto\fPinpoint\fTest\f G.\f\f
*
A\fsingle\fclim\bte\fcontrolled\fse\bt\fis\f
inoper\btive/does\fnot\foper\bte\f
correctlyHe\bted\fse\bt\f
switch(es).\f
*CARRY\fOUT\fthe\fHe\bted\fSe\bt\fSwitch\f
Component\fTest.\fREFER\fto\fthe\fWiring\f
Di\bgr\bms.\f
*
Circuit(s).\f
*GO\fto\fPinpoint\fTest\f H.\f\f
*
PINPOINT\bTEST\bA\b:\bTHE\bPOWER\bSEAT\bIS\bINOPERATIVE\b-\bFRONT\bSEAT\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bsurements.\f
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
A1:\bCHECK\bWHETHER\bDRIVER\bSEAT\bMEMORY\bINSTALLED
Ignition\fswitch\fin\fposition\f0.\f1\b
Does\fthe\fvehicle\fh\bve\fdriver\fse\bt\fmemory?\f
Yes\b
GO\fto\fA2.\f\f
N\f\b
GO

\fto\fA4.\f\f
A2:\bCHECK\bTHE\bVOLTAGE\bTO\bTHE\bDRIVER\bSEAT\bMEMORY\bSWITCH
Disconnect\fDriver\fSe\bt\fMemory\fSwitch\fC3HS03\for\f
C3HS08.\f1\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f\f
 Driver\fse\bt\fmemory\fswitch\fC3HS03\fpin\f11,\f
ci

rcuit\fC_SBR07A\f(WH/RD)\fh\brness\fside\f\bnd\f
ground.\f\f
2\b
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Page 3616 of 4402

or\f\f
 Driver\fse\bt\fmemory\fswitch\fC3HS08\fpin\f11,\f
ci

rcuit\fVR212A\f(YE/GN)\fh\brness\fside\f\bnd\fground.
\f
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fA3.\f\f
N\f \b
R

EPAIR\fcircuit\fC_SBR07A\f(WH/RD)\for\fcircuit\f
VR212A\f(YE/GN).\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
A3:\bCHECK\bTHE\bDRIVER\bSEAT\bMEMORY\bSWITCH\bGROUND\bCIRCUIT\bFOR\bCONTINUITY
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f\f
 Driver\fse\bt\fmemory\fswitch\fC3HS03\fpin\f12,\f
circuit\fGD135R\f(BK/GY)\fh\brness\fside\f\bnd\fground.\f
or\f\f
 Driver\fse\bt\fmemory\fswitch\fC3HS08\fpin\f12,\f
ci

rcuit\fRR155B\f(GY)\fh\brness\fside\f\bnd\fground.\f
1\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b INSTALL\f\b\fnew\fdriver\fse\bt\fmemory\fswitch.\fTEST\f
the\fsystem\ffor\fnorm\bl\foper\btion.\f
N\f\b REPAIR\fcircuit\fGD135R\f(BK/GY)\for\fcircuit\fRR155B\f
(GY).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
A4:\bCHECK\bTHE\bVOLTAGE\bTO\bTHE\bPOWER\bSEAT\bSWITCH
Disconnect\fInoper\btive\fPower\fSe\bt\fSwitch\fC3HS03\f
or\fC3HS08.\f1\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f\f
 Left-h\bnd\fpower\fse\bt\fswitch\fC3HS03\fpin\f15,\f
circuit\fSBR10A\f(YE/RD)\fh\brness\fside\f\bnd\fground.\f
or\f\f
 Right-h\bnd\fpower\fse\bt\fmemory\fswitch\fC3HS08\f
pi

n\f15,\fcircuit\fB_SBR09A\f(RD)\fh\brness\fside\f\bnd\f
ground.\f
2\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b
GO\fto\fA5.\f\f
N\f\b
REPAIR\fcircuit\fSBR10A\f(YE/RD)\for\fcircuit\fB_SBR09A\f
(RD).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
A5:\bCHECK\bTHE\bPOWER\bSEAT\bSWITCH\bGROUND\bCIRCUIT\bFOR\bCONTINUITY
Ignition\fswitch\fin\fposition\f0.\f1\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
\f\f
\f\f
\f\f
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Page 3621 of 4402

Yes\bGO\fto\fE2 .\f\f
N\f\b R

EPAIR\fcircuit\fSBB19A\f(BU/RD)\for\fcircuit\fSBB20P\f
(GN/RD).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
E2:\bCHECK\bTHE\bHEATED\bSEAT\bRELAY\bCONTROL\bCIRCUIT\bFOR\bOPEN\bCIRCUIT
Disconnect\fCentr\bl\fJunction\fBox\f(CJB)\fC1BP02-B.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fre\br\fjunction\f
box\frel\by\fRB1\fpin\f2,\fcircuit\fCDC03A\f(BU),\fh\brness\f
side\f\bnd\fthe\fCJB\fpin\f45,\fcircuit\fCDC03A\f(BU),\f
h\brness\fside.\f2\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b INSTALL\f\b\fnew\fre\br\fjunction\fbox\frel\by\fRB1.\fIf\fthe\f
problem\fpersists,\f GO\fto\fE3.\f\f
N\f\b
R

EPAIR\fcircuit\fCDC03A\f(BU).\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
E3:\bCHECK\bFOR\bVOLTAGE\bTO\bTHE\bINOPERATIVE\bHEATED\bSEAT
Disconnect\fInoper\btive\fPower\fSe\bt\fC3HS03\for\f
C3HS08.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
 Front\fleft\fhe\bted\fse\bt\fC3HS03\fpin\f9,\fcircuit\f
B_

CBR03A\f(GY),\fh\brness\fside\f\bnd\fground.\f\f
 or\f\f
 Front\fright\fhe\bted\fse\bt\fC3HS08\fpin\f9,\fcircuit\f
B_

CBR04A\f(VT),\fh\brness\fside\f\bnd\fground.\f
3\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fE5 .\f\f
N\f\b GO

\fto\fE4 .\f\f
E4:\bCHECK\bFOR\bCONTINUITY\bBETWEEN\bTHE\bHEATED\bSEAT\bRELAY\bAND\bTHE\bHEATED\b
SEAT\bMODULE
Ignition\fswitch\fin\fposition\f0.\f1\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
 Re\br\fjunction\fbox\frel\by\fRB1\fpin\f5,\fcircuit\f
B_

CBR03A\f(GY),\fh\brness\fside\f\bnd\fthe\fclim\bte\f
controlled\fse\bt\fC3HS03\fpin\f9,\fcircuit\fB_CBR03A\f
(GY),\fh\brness\fside.\f\f
 or\f\f
 Re\br\fjunction\fbox\frel\by\fRB1\fpin\f5,\fcircuit\f
B_

CBR04A\f(VT),\fh\brness\fside\f\bnd\fthe\fclim\bte\f
controlled\fse\bt\fC3HS08\fpin\f9,\fcircuit\fB_CBR04A\f
2\b
\f\f
\f\f
\f\f
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Page 3622 of 4402

(VT),\fh\brness\fside.\f
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\bGO\fto\fE5 .\f\f
N\f\b R

EPAIR\fcircuit\fB_CBR03A\f(GY)\for\fcircuit\fB_CBR04A\f
(VT).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
E5:\bCHECK\bTHE\bINOPERATIVE\bHEATED\bSEAT\bFOR\bGROUND
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f\f
 Front\fleft\fhe\bted\fse\bt\fC3HS03\fpin\f10,\fcircuit\f
GD1

34C\f(BK/VT),\fh\brness\fside\f\bnd\fground\f
(LHD).\f\f
 \bnd\f\f
 Front\fleft\fhe\bted\fse\bt\fC3HS03\fpin\f10,\fcircuit\f
GD 1

40B\f(BK/GN),\fh\brness\fside\f\bnd\fground\f
(RHD).\f\f
 or\f\f
 Front\fright\fhe\bted\fse\bt\fC3HS08\fpin\f10,\fcircuit\f
GD1

40T\f(BK/GN),\fh\brness\fside\f\bnd\fground\f
(LHD).\f\f
 \bnd\f\f
 Front\fright\fhe\bted\fse\bt\fC3HS08\fpin\f10,\fcircuit\f
GD1

34J\f(BK/VT),\fh\brness\fside\f\bnd\fground\f
(RHD).\f
1\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b GO\fto\fE6 .\f\f
N\f\b R

EPAIR\fthe\frelev\bnt\fcircuit\f
E6:\bCHECK\bFOR\bVOLTAGE\bTO\bTHE\bHEATED\bSEAT\bSWITCH
Disconnect\fHe\bted\fSe\bt\fSwitch\fC3HS29.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
 He\bted\fse\bt\fswitch\fC3HS29\fpin\f4,\fcircuit\fCBP04F\f
(V

T),\fh\brness\fside\f\bnd\fground.\f\f
 \bnd\f\f

He\bted\fse\bt\fswitch\fC3HS29\fpin\f6,\fcircuit\fSBP07D\f
(WH/RD),\fh\brness\fside\f\bnd\fground.\f
3\b
Are\fthe\fvolt\bges\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b
GO\fto\fE7 .\f\f
N\f\b
R

EPAIR\fcircuit\fCBP04F\f(VT)\for\fcircuit\fSBP07D\f
(WH/RD).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
E7:\bCHECK\bTHE\bHEATED\bSEAT\bSWITCH\bGROUND\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fhe\bted\fse\bt\f
switch\fC3HS29\fpin\f1,\fcircuit\fGD133AP\f(BK),\f
h\brness\fside\f\bnd\fground.\f1\b
\f\f
\f\f
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Page 3624 of 4402

GO\fto\fF2.\f\f
N\f\b R
EPAIR\fcircuit\fB_CBR03A\f(GY)\for\fcircuit\fB_CBR04A\f
(VT).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
F2:\bCHECK\bTHE\bINOPERATIVE\bHEATED\bSEAT\bGROUND\bCIRCUIT
Ignition\fswitch\fin\fposition\f0.\f1\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
 Front\fleft\fhe\bted\fse\bt\fC3HS03\fpin\f10,\fcircuit\f
GD1

34C\f(BK/VT),\fh\brness\fside\f\bnd\fground\f
(LHD).\f\f
 \bnd\f\f
 Front\fleft\fhe\bted\fse\bt\fC3HS03\fpin\f10,\fcircuit\f
GD 1

40B\f(BK/GN),\fh\brness\fside\f\bnd\fground\f
(RHD).\f\f
 \bnd\f\f
 Front\fleft\fhe\bted\fse\bt\fC3HS03\fpin\f18,\fcircuit\f
GD1

35J\f(BK/GY),\fh\brness\fside\f\bnd\fground\f(LHD).
\f
or\f
 Front\fright\fhe\bted\fse\bt\fC3HS08\fpin\f10,\fcircuit\f
GD1

40T\f(BK/GN),\fh\brness\fside\f\bnd\fground\f
(LHD).\f\f
 \bnd\f\f
 Front\fright\fhe\bted\fse\bt\fC3HS08\fpin\f10,\fcircuit\f
GD1

34J\f(BK/VT),\fh\brness\fside\f\bnd\fground\f
(RHD).\f\f
 \bnd\f\f
 Front\fright\fhe\bted\fse\bt\fC3HS08\fpin\f18,\fcircuit\f
GD1

35S\f(BK/GY),\fh\brness\fside\f\bnd\fground\f
(RHD).\f
2\b
Is\fthe\fresist\bnce(s)\fless\fth\bn\f5\fohms?\f
Yes\b GO\fto\fF3.\f\f
N\f\b R

EPAIR\fcircuit\fGD134C\f(BK/VT),\fcircuit\fGD140B\f
(BK/GN),\fcircuit\fGD135J\f(BK/GY),\fcircuit\fGD140T\f
(BK/GN),\fcircuit\fGD134J\f(BK/VT),\for\fcircuit\fGD145D\f
(BK/BU).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
F3:\bCHECK\bCONTINUITY\bBETWEEN\bTHE\bHEATED\bSEAT\bSWITCH\bAND\bTHE\bHEATED\bSEAT
Disconnect\fHe\bted\fSe\bt\fSwitch\fC3HS29.\f1\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
 Front\fleft\fhe\bted\fse\bt\fC3HS03\fpin\f17,\fcircuit\f
CH

S32C\f(BN),\fh\brness\fside\f\bnd\fthe\fhe\bted\fse\bt\f
switch\fC3HS29\fpin\f2,\fcircuit\fCHS32B\f(BN),\f
h\brness\fside.\f\f
 or\f\f
 Front\fright\fhe\bted\fse\bt\fC3HS08\fpin\f17,\fcircuit\f
CH

S32A\f(BN),\fh\brness\fside\f\bnd\fthe\fhe\bted\fse\bt\f
switch\fC3HS29\fpin\f2,\fcircuit\fCHS32B\f(BN),\f
h\brness\fside.\f
2\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b
\f\f
\f\f
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Page 3625 of 4402

GO\fto\fF4.\f\f
N\f\b R
EPAIR\fcircuit\fCHS32A\f(BN),\for\fcircuit\fCHS32B\f
(BN),\for\fcircuit\fCHS32C\f(BN).\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
F4:\bCHECK\bTHE\bINOPERATIVE\bHEATED\bSEAT\bMODULE\bGROUND\bCIRCUIT
Disconnect\fInoper\btive\fHe\bted\fSe\bt\fModule.\f1\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
 Front\fleft\fhe\bted\fse\bt\fmodule\fpin\f2,\fcircuit\f
GD1

49R\f(BK/GY),\fh\brness\fside\f\bnd\fground.\f\f
 \bnd\f\f
 Front\fleft\fhe\bted\fse\bt\fmodule\fpin\f4,\fcircuit\f
GD 1

49R\f(BK/GY),\fh\brness\fside\f\bnd\fground.\f
 or\f
 Front\fright\fhe\bted\fse\bt\fmodule\fpin\f2,\fcircuit\f
GD1

51D\f(BK/GN),\fh\brness\fside\f\bnd\fground.\f\f
 \bnd\f\f
 Front\fright\fhe\bted\fse\bt\fmodule\fpin\f4,\fcircuit\f
GD1

51D\f(BK/GN),\fh\brness\fside\f\bnd\fground.\f
2\b
Are\fthe\fresist\bnces\fless\fth\bn\f5\fohms?\f
Yes\b
GO\fto\fF5.\f\f
N\f\b I

NSTALL\f\b\fnew\fse\bt\fwiring\fsub-h\brness.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
F5:\bCHECK\bFOR\bCONTINUITY\bBETWEEN\bTHE\bHEATED\bSEAT\bSWITCH\bAND\bTHE\b
INOPERATIVE\bHEATED\bSEAT\bMODULE
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
 Front\fleft\fhe\bted\fse\bt\fmodule\fpin\f3,\fcircuit\f
CH

S32A\f(BN),\fh\brness\fside\f\bnd\fthe\fhe\bted\fse\bt\f
switch\fC3HS29\fpin\f2,\fcircuit\fCHS32B\f(BN),\f
h\brness\fside.\f\f
 or\f\f
 Front\fright\fhe\bted\fse\bt\fmodule\fpin\f3,\fcircuit\f
CH

S32A\f(BN),\fh\brness\fside\f\bnd\fthe\fhe\bted\fse\bt\f
switch\fC3HS29\fpin\f2,\fcircuit\fCHS32B\f(BN),\f
h\brness\fside.\f
1\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b GO\fto\fF6.\f\f
N\f\b I

NSTALL\f\b\fnew\fse\bt\fwiring\fsub-h\brness.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
F6:\bCHECK\bFOR\bVOLTAGE\bTO\bTHE\bINOPERATIVE\bHEATED\bSEAT\bMODULE
Ignition\fswitch\fin\fposition\fII.\f1\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
 Front\fleft\fhe\bted\fhe\bted\fse\bt\fmodule\fpin\f1,\f
2\b
\f\f
\f\f
Стр. 12 из 21
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Page 3626 of 4402

h\brness\fside\f\bnd\fground.\f\f
 Front\fright\fhe\bted\fse\bt\fmodule\fpin\f1,\fh\brness\f
si

de\f\bnd\fground.\f
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fF7.\f\f
N\f\b I

NSTALL\f\b\fnew\fse\bt\fwiring\fsub-h\brness.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
F7:\bCHECK\bTHE\bINOPERATIVE\bHEATED\bSEAT\bBACKREST\bHEATER\bMAT\bFOR\b
CONTINUITY
Ignition\fswitch\fin\fposition\f0.\f1\b
Disconnect\fInoper\btive\fHe\bted\fSe\bt\fB\bckrest.\f2\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f\f
 Left\ffront\fhe\bted\fse\bt\fb\bckrest\fpin\f1\f\bnd\fpin\f2,\f
co

mponent\fside.\f\f
 or\f\f
 Right\ffront\fhe\bted\fse\bt\fb\bckrest\fpin\f1\f\bnd\fpin\f2,\f
co

mponent\fside.\f
3\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b
INSTALL\f\b\fnew\fhe\bted\fse\bt\fmodule\f\bnd\fcushion\f
he\bter\fm\bt.\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
N\f\b INSTALL\f\b\fnew\fhe\bted\fse\bt\fb\bckrest\fhe\bter\fm\bt.\f\f
REFER\fto:\fFront\fSe\bt\fB\bckrest\fHe\bter\fM\bt\f(501-10,\f
Remov\bl\f\bnd\fInst\bll\btion).\f
TEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
PINPOINT\bTEST\bG\b:\bALL\bCLIMATE\bCONTROLLED\bSEATS\bARE\b
INOPERATIVE/DO\bNOT\bOPERATE\bCORRECTLY\b-\bFRONT\bSEAT\b
NOTE:\fUse\f\b\fdigit\bl\fmultimeter\ffor\f\bll\felectric\bl\fme\bsurements.\f
TE\fT CONDITION\fDETAIL\f/RE\fULT\f/ACTION\f
G1:\bCHECK\bFOR\bBATTERY\bVOLTAGE\bTO\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bRELAY
Disconnect\fRe\br\fJunction\fBox\fRel\by\fRB1.\f1\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f\f

Re\br\fjunction\fbox\frel\by\fRB1\fpin\f1,\fcircuit\fSBB19A\f
(BU/RD),\fh\brness\fside\f\bnd\fground.\f\f
 \bnd\f\f

Re\br\fjunction\fbox\frel\by\fRB1\fpin\f3,\fcircuit\fSBB20P\f
(GN/RD),\fh\brness\fside\f\bnd\fground.\f
2\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
\f\f
\f\f
\f\f
Стр. 13 из
21
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Page 3627 of 4402

Yes\bGO\fto\fG2 .\f\f
N\f\b R

EPAIR\fcircuit\fSBB19A\f(BU/RD)\for\fcircuit\fSBB20P\f
(GN/RD).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
G2:\bCHECK\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bRELAY\bGROUND\bCIRCUIT
Disconnect\fCentr\bl\fJunction\fBox\f(CJB)\fC1BP02-B.\f1\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fre\br\fjunction\f
box\frel\by\fRB1\fpin\f2,\fcircuit\fCDC03A\f(BU),\fh\brness\f
side\f\bnd\fthe\fCJB\fpin\f45,\fcircuit\fCDC03A\f(BU),\f
h\brness\fside.\f2\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b INSTALL\f\b\fnew\fre\br\fjunction\fbox\frel\by\fRB1.\fIf\fthe\f
problem\fpersists,\f GO\fto\fG3.\f\f
N\f\b
R

EPAIR\fcircuit\fCDC03A\f(BU).\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
G3:\bCHECK\bFOR\bVOLTAGE\bTO\bTHE\bINOPERATIVE\bCLIMATE\bCONTROLLED\bSEAT
Disconnect\fInoper\btive\fPower\fSe\bt\fC3HS03\for\f
C3HS08.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
While\foper\bting\fthe\fclim\bte\fcontrolled\fse\bt\fswitch,\f
me
\bsure\fthe\fvolt\bge\fbetween\fthe:\f
 Front\fleft\fclim\bte\fcontrolled\fse\bt\fC3HS03\fpin\f9,\f
circuit\fB_CBR03A\f(GY),\fh\brness\fside\f\bnd\fground.\f
or\f\f
 Front\fright\fclim\bte\fcontrolled\fse\bt\fC3HS08\fpin\f9,\f
ci

rcuit\fB_CBR04A\f(VT),\fh\brness\fside\f\bnd\fground.\f
3\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b
GO\fto\fG5 .\f\f
N\f\b GO

\fto\fG4 .\f\f
G4:\bCHECK\bFOR\bCONTINUITY\bBETWEEN\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bRELAY\bAND\b
THE\bCLIMATE\bCONTROLLED\bSEAT\b
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f
 Re\br\fjunction\fbox\frel\by\fRB1\fpin\f5,\fcircuit\f
B_

CBR03A\f(GY),\fh\brness\fside\f\bnd\fthe\fclim\bte\f
controlled\fse\bt\fC3HS03\fpin\f9,\fcircuit\fB_CBR03A\f
(GY),\fh\brness\fside.\f\f
 \bnd\f\f
 Re\br\fjunction\fbox\frel\by\fRB1\fpin\f5,\fcircuit\f
B_

CBR04A\f(VT),\fh\brness\fside\f\bnd\fthe\fclim\bte\f
controlled\fse\bt\fC3HS08\fpin\f9,\fcircuit\fB_CBR04A\f
(VT),\fh\brness\fside.\f
1\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b
\f\f
\f\f
\f\f
Стр. 14 из
21
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Page 3628 of 4402

GO\fto\fG5.\f\f
N\f\b R
EPAIR\fcircuit\fB_CBR03A\f(GY)\for\fcircuit\fB_CBR04A\f
(VT).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
G5:\bCHECK\bTHE\bINOPERATIVE\bCLIMATE\bCONTROLLED\bSEAT\bFOR\bGROUND
NOTE:\fC\brry\fout\fthe\fme\bsurements\fon\fthe\f
inoper\btive\fse\bt.\f
Me\bsure\fthe\fresist\bnce\fbetween\fthe:\f\f
 Front\fleft\fhe\bted\fse\bt\fC3HS03\fpin\f10,\fcircuit\f
GD1

34C\f(BK/VT),\fh\brness\fside\f\bnd\fground\f
(LHD).\f\f
 \bnd\f\f
 Front\fleft\fhe\bted\fse\bt\fC3HS03\fpin\f10,\fcircuit\f
GD 1

40B\f(BK/GN),\fh\brness\fside\f\bnd\fground\f
(RHD).\f\f
 or\f\f
 Front\fright\fhe\bted\fse\bt\fC3HS08\fpin\f10,\fcircuit\f
GD1

40T\f(BK/GN),\fh\brness\fside\f\bnd\fground\f
(LHD).\f\f
 \bnd\f\f
 Front\fright\fhe\bted\fse\bt\fC3HS08\fpin\f10,\fcircuit\f
GD1

34J\f(BK/VT),\fh\brness\fside\f\bnd\fground\f
(RHD).\f
1\b
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes\b
GO\fto\fG6 .\f\f
N\f\b R

EPAIR\fthe\frelev\bnt\fcircuit\f
G6:\bCHECK\bFOR\bVOLTAGE\bTO\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bSWITCH
Disconnect\fClim\bte\fControlled\fSe\bt\fSwitch\fC3HS29.\f1\b
Ignition\fswitch\fin\fposition\fII.\f2\b
Me\bsure\fthe\fvolt\bge\fbetween\fthe:\f
 Clim\bte\fcontrolled\fse\bt\fswitch\fC3HS29\fpin\f4,\f
ci

rcuit\fCBP04F\f(VT),\fh\brness\fside\f\bnd\fground.\f\f
 \bnd\f\f
 Clim\bte\fcontrolled\fse\bt\fswitch\fC3HS29\fpin\f6,\f
ci

rcuit\fSBP07D\f(WH/RD),\fh\brness\fside\f\bnd\f
ground.\f
3\b
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes\b GO\fto\fG7 .\f\f
N\f\b R

EPAIR\fcircuit\fCBP04F\f(VT)\for\fcircuit\fSBP07D\f
(WH/RD).\fTEST\fthe\fsystem\ffor\fnorm\bl\foper\btion.\f
G7:\bCHECK\bTHE\bCLIMATE\bCONTROLLED\bSEAT\bSWITCH\bGROUND\bCIRCUIT
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fclim\bte\f
controlled\fse\bt\fswitch\fC3HS29\fpin\f1,\fcircuit\f
GD133AP\f(BK),\fh\brness\fside\f\bnd\fground.\f1\b
\f\f
\f\f
Стр. 15 из 21
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