horn FORD S-MAX 2006 Service Repair Manual

General \bnforma\fion - S\fandard Workshop
Prac\ficesS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
Descrip\fion and Opera\fion
Vehicle in Workshop
Whe

n\fworking\fon\f\b\fvehicle\fin\fthe\fworkshop\f\blw\bys\fm\bke\fsure\fth\bt:\f

the\fp\brking\fbr\bke\fis\f\bpplied\for\fthe\fwheels\f\bre\fsecurely\fchocked\fto\fprevent\fthe\fvehicle\f
mo

ving\fforw\brds\for\fb\bckw\brds.\f\f

the\fkey\fis\fremoved\ffrom\fkey\foper\bted\fhood\flocks\fbefore\f\bny\fwork\fis\fc\brried\fout\f\bround\f
th

e\ffront\fof\fthe\fvehicle.\f\f

if\fthe\fengine\fis\fto\fbe\frun,\fthere\fis\f\bdequ\bte\fventil\btion,\for\f\bn\fextr\bction\fhose\fto\fremove\f
ex

h\bust\ffumes.\f\f

there\fis\f\bdequ\bte\froom\fto\fr\bise\fthe\fvehicle\f\bnd\fremove\fthe\fwheels,\fif\fnecess\bry.\f\f

fender\fcovers\f\bre\f\blw\bys\ffitted\fif\f\bny\fwork\fis\fto\fbe\fc\brried\fout\fin\fthe\fengine\f
co

mp\brtment.\f\f

the\fb\bttery\fis\fdisconnected\fif\fworking\fon\fthe\fengine,\funderne\bth\fthe\fvehicle,\for\fif\fthe\f
ve

hicle\fis\fr\bised.\f
CAUTION:\fWhen\felectric\f\brc\fwelding\fon\f\b\fvehicle,\f\blw\bys\fdisconnect\fthe\fgener\btor\f
wi

ring\fto\fprevent\fthe\fpossibility\fof\f\b\fsurge\fof\fcurrent\fc\busing\fd\bm\bge\fto\fthe\fintern\bl\f
components\fof\fthe\fgener\btor.\f

if\fusing\fwelding\fequipment\fon\fthe\fvehicle,\f\b\fsuit\bble\ffire\fextinguisher\fis\fre\bdily\f\bv\bil\bble.\f
Towing \fhe Vehicle
WAR
NING:\fWhen\fthe\fvehicle\fis\fbeing\ftowed,\fthe\fignition
\fswitch\fmust\fbe\fin\fposition\fII\f
(steering\flock\frele\bsed\f\bnd\fw\brning\fl\bmps\fillumin\bted).\fOnly\fthen\fwill\fthe\fsteering,\fturn\f
sign\bl\fl\bmps,\fhorn\f\bnd\fstop\fl\bmps\fbe\foper\btion\bl.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\f
result\fin\fperson\bl\finjury.\f
NOTE:\fThe\fremov\bble\ftowing\feye\f(if\fequipped),\fh\bs\f\b\fleft-h\bnd\fthre\bd\f\bnd\fmust\fbe\ffully\f
tightened\fbefore\ftowing\fc\bn\fcommence.\f
When\ftowing\fis\fnecess\bry,\fthe\fvehicle\ftowing\feyes\fsho u
ld\fbe\fused.\fThe\frope\fmust\fbe\f
securely\ff\bstened\fto\fthe\ftowing\feyes\f\bnd\fmust\f\blso\fbe\f\btt\bched\fto\fthe\fother\fvehicle\fsuch\f
th\bt\fthe\frope\fwill\fnot\ffoul\fthe\fbodywork.\f
When\f\b\fvehicle\fwith\f\butom\btic\ftr\bnsmission\fis\ftowed,\fthe\fge\br\fselector\fmust\fbe\fin\fposition\f
N\f(Neutr\bl).\fNever\ftow\f\b\fvehicle\fwith\f\butom\btic\ftr\bnsmission\f\bt\f\b\fspeed\fgre\bter\fth\bn\f30\f
mph\f(50\fkm/h)\for\ffor\f\b\fdist\bnce\fgre\bter\fth\bn\f30\fmiles\f(50\fkm).\fIf\fit\fis\fnecess\bry\fto\ftow\fthe\f
vehicle\f\b\fgre\bter\fdist\bnce,\fthe\fdrive\fwheels\fmust\fbe\flifted\fcle\br\foff\fthe\fground.\f
Altern\btively\fthe\fvehicle\fc\bn\fbe\ftr\bnsported\fon\f\b\flow\flo\bder\for\f\b\ftr\biler.\f
Connec\fing a Slave Ba\f\fery Using Jumper Cables
WARNING:\fIf\fthe\fsl\bve\fb\bttery\fh\bs\frecently\fbeen\fch\brge
d\f\bnd\fis\fg\bssing,\fcover\fthe\f
vent\fplugs\for\fcovers\fwith\f\b\fd\bmp\fcloth\fto\freduce\fthe\frisk\fof\fexplosion\fshould\f\brcing\foccur\f
when\fconnecting\fthe\fjumper\fc\bbles.\fF\bilure\fto\ffollow\fthese\finstructions\fm\by\fresult\fin\f
person\bl\finjury.\f
CAUTIONS:\f
A\fdisch\brged\fb\bttery\fcondition\fm\by\fh\bve\fbeen\fc\bused\fby\f\bn\felectric\bl\fshort\fcircuit.\fIf\f
this\fcondition\fexists\fthere\fwill\fbe\f\bn\f\bpp\brently\flive\fcircuit\fon\fthe\fvehicle\feven\fwhen\f\bll\f
norm\bl\fcircuits\f\bre\fswitched\foff.\fThis\fc\bn\fc\buse\f\brcing\fwhen\fthe\fjumper\fc\bbles\f\bre\f
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Horn - HornS-MAX/G\bl\bxy\f2006.5\f(02/2006-)\fPrint \f
D\bagnos\bs an\f Test\bng
Pr\bnc\bples of Operat\bon
Th

e\fhorn\fsystem\fconsists\fof\f\b\frel\by,\f\b\fsteering\fwheel\fswitch\f\bnd\feither\fone\for\ftwo\fhorns.\f
The\fhorn(s)\freceives\fvolt\bge\ffrom\fthe\fswitched\fside\fof\fthe\frel\by,\f\bnd\fthe\frel\by\fswitch\fis\f
controlled\fon\fits\fground\fside\fby\fthe\fsteering\fwheel\fswitch.\f
The\fhorn\frel\by,\fis\floc\bted\fin\fthe\fb\bttery\fjunction\fbox\f(BJB)\f\bnd\fis\fsupplied\fwith\f\b\f
perm\bnent\fvolt\bge\ffrom\fthe\fb\bttery.\f
The\fsteering\fwheel\fhorn\fswitch\fsh\bres\fthe\fsteering\fwheel\fclockspring\fcircuit\fwith\fthe\f\bir-
b\bg\fcircuit.\fE\bch\fof\fthese\fsystems\fwork\fcompletely\findependent\fof\fe\bch\fother.\f
Inspect\bon an\f Ver\bf\bcat\bon
1. 1.
Verify\fthe\fcustomer\fconcern.\f
2

. 2.
Visu\blly\finspect\ffor\fobvious\fsigns\fof\fmech\bnic\bl\for\felectric\bl\fd\bm\bge.\f
V

\bsual Inspect\bon Chart
3. 3.
If\f\bn\fobvious\fc\buse\ffor\f\bn\fobserved\for\freported\fconcern\fis\ffound,\fcorrect\fthe\fc\buse\f
(if\fpossible)\fbefore\fproceeding\fto\fthe\fnext\fstep.\f
4. 4.
Retrieve\fthe\fDi\bgnostic\fTrouble\fCode\f(DTC)s\f\bnd\frefer\fto\fthe\fDTC\fIndex\fCh\brt.\f
D

\bagnost\bc Trouble Co\fe (DTC) In\fex Chart
1. 1.
If\fthe\fc\buse\fis\fstill\fevident,\frefer\fto\fthe\fSymptom\fCh\brt.\f
S

ymptom Chart
Electric\bl

Fuse(s)\f\f

Wiring\fh\brness\f\f

Electric\bl\fconnector(s)\f\f

Horn\fswitch\f\f

Horn\f\f

Clockspring\f\f

Horn\frel\by\f\f

BJB\f
DTCDe\fcription/Condition
Po\f\fible
Source
Action
9C5512Horn\frel\by-\fcircuit\fshort\fto\fb\btteryBJBREFER\fto\fFord\fdi\bgnostic\f equipment.
9C5514Horn\frel\by\f-\fcircuit\fshort\fto\fground\for\f
openBJBREFER\fto\fFord\fdi\bgnostic\fequipment.
SymptomPo\f\fible Source\fAction
The\fhorn\fis\finoper\btiveCircuit(s).\f
Horn.\f
Horn\frel\by.\f
Clockspring.\f
Horn\fswitch.\f
BJB.\f
*
*
*
*
*
*GO\fto\fPinpoint\fTest\f
A.\f\f
*
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P\bnpo\bnt Tests
The\fhorn\fis\f\blw\bys\fonHorn\frel\by.\f
BJB.\f
Horn\fswitch.\f
Circuit(s).\f
Clockspring.\f
*
*
*
*
*REFER\fto\fthe\fFord\fdi\bgnostic\fequipment.\f
*
PINPOINT TEST A : THE HORN IS INOPERATIVE
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1: CHECK POWER TO THE HORN
Disconnect\fHorn\fC1RH02.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fhorn\fC1RH02\fpin\f
2,\fcircuit\fGBB31B\f(BU/OG),\fh\brness\fside\f\bnd\f
ground\fwhile\fpressing\fthe\fhorn\fswitch.\f2
Is\fthe\fvolt\bge\fgre\bter\fth\bn\f10\fvolts?\f
Yes GO\fto\fA2.\f\f
No
GO

\fto\fA3.\f\f
A2: CHECK GROUND TO THE HORN
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fhorn\fC1RH02\f
pin\f1,\fcircuit\fGD312G\f(BK/VT),\fh\brness\fside\f\bnd\f
ground.\f1
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes INSTALL\f\b\fnew\fhorn.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
No
REPAIR\fcircuit\fGD312G\f(BK/VT).\fTEST\fthe\fsystem\f
for\fnorm\bl\foper\btion.\f
A3: CHECK POWER TO THE HORN RELAY
Disconnect\fHorn\fRel\by\fR9.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fhorn\frel\by\fR9\fpin\f
1,\fh\brness\fside\f\bnd\fground;\f\bnd\fhorn\frel\by\fR9\fpin\f
3,\fh\brness\fside\f\bnd\fground.\f
2
Are\fthe\fvolt\bges\fgre\bter\fth\bn\f10\fvolts?\f
\f\f
\f\f
\f\f
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Yes GO\fto\fA4.\f\f
No I

NSTALL\f\b\fnew\fBJB.\fTEST\fthe\fsystem\ffor\fnorm\bl\f
oper\btion.\f
A4: CHECK HORN SWITCH CIRCUIT FOR OPEN
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fhorn\frel\by\fR9\f
pin\f2,\fcircuit\fCRH04A\f(VT/GN),\fh\brness\fside\f\bnd\f
ground\fwhile\fpressing\fthe\fhorn\fswitch.\f1
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes INSTALL\f\b\fnew\fhorn\fRel\by\fR9.\fTest\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
No
GO\fto\fA5.\f\f
A5: CHECK SUPPLY TO THE CJB
Disconnect\fCJB\f1BB01.\f1
Me\bsure\fthe\fvolt\bge\fbetween\fthe\fCJB\f1BB01\fpin\f1,\f
h\brness\fside\f\bnd\fground\f\bnd\fbetween\fthe\fCJB\f
1BB01\fpin\f2,\fh\brness\fside\f\bnd\fground.\f
2
Are\fthe\fvolt\bges\fgre\bter\fth\bn\f10\fvolts?\f
Yes REPAIR\fthe\fcircuit\fSBB17.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
No GO\fto\fA6.\f\f
A6: CHECK CIRCUIT CRH04A (BN) FOR OPEN
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB\f1BB01\fpin\f
46\fcomponent\fside\f\bnd\fground\fwhile\fpressing\fthe\f
horn\fswitch.\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes REPAIR\fthe\fcircuit\fCRH04A.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
No GO\fto\fA7.\f\f
A7: CHECK CJB 1BB01 FOR OPEN
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fCJB\f1BB01\fpin\f
13,\fh\brness\fside\f\bnd\fground\fwhile\fpressing\fthe\f
1
\f\f
\f\f
\f\f
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horn\fswitch.\f
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes INSTALL\f\b\fnew\fCJB\f1BB01.\fTest\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
No GO\fto\fA8.\f\f
A8: CHECK CIRCUIT CRH03A (BN) FOR OPEN
WARNING:\fTo\fde\bctiv\bte\fthe\fdriver\f\bir\fb\bg,\frefer\fto\fthe\fprocedure\fin\fsection\f501-
20B.\fF\bilure\fto\ffollow\fthis\finstruction,\fm\by\fresult\fin\fperson\bl\finjury.\f
Disconnect\fsteering\fwheel\fmodule\f2R115.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fsteering\fwheel\f
module\f2R115\fpin\f4,\fcircuit\fCRH03-A\f(BN),\fh\brness\f
side\f\bnd\fhorn\frel\by\fR9\fpin\f2,\fCRH03-A\f(BN),\f
h\brness\fside.\f
2
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes GO\fto\fA9.\f\f
No R

EPAIR\fthe\fcircuit\fCRH03-A.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
A9: CHECK CIRCUIT GD133CJ (BK) FOR OPEN
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fsteering\fwheel\f
module\f2R115\fpin\f7,\fcircuit\fGD133CJ\f(BK),\fh\brness\f
side\f\bnd\fground.\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes GO\fto\fA10 .\f\f
No
R

EPAIR\fthe\fcircuit\fGD133CJ.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
A10: CHECK CIRCUIT C2RH02AB FOR OPEN
Disconnect\fhorn\fswitch\f2RH03.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fsteering\fwheel\f
module\f2R115\fpin\f7,\fcircuit\fCRH02AB,\fh\brness\fside\f
\bnd\fhorn\fswitch\f2RH03\fpin\f1,\fcircuit\fC2RH02B,\f
h\brness\fside.\f
2
\f\f
\f\f
\f\f
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Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes GO\fto\fA11 .\f\f
No R

EPAIR\fthe\fcircuit\fC2RH02AB.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
A11: CHECK THE HORN SWITCH
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fhorn\fswitch\f
2RH03\fpin\f1,\fcomponent\fside\f\bnd\fhorn\fswitch\f
2RH03\fpin\f2,\fcomponent\fside\fwhile\fpressing\fthe\f
horn\fswitch.\f1
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes GO\fto\fA12 .\f\f
No I

NSTALL\f\b\fnew\fhorn\fswitch\f2RH03.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
A12: CHECK CIRCUIT C2RH03AB FOR OPEN
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fsteering\fwheel\f
module\fpin\f4,\fcircuit\fCRH03AB,\fh\brness\fside\f\bnd\f
horn\fswitch\fC2RH03\fpin\f2,\fcircuit\fC2RH03AB,\f
h\brness\fside.\f
1
Is\fthe\fresist\bnce\fless\fth\bn\f5\fohms?\f
Yes
INSTALL\f\b\fnew\fsteering\fwheel\fmodule.\fTEST\fthe\f
system\ffor\fnorm\bl\foper\btion.\f
No REPAIR\fthe\fcircuit\fC2RH03AB.\fTEST\fthe\fsystem\ffor\f
norm\bl\foper\btion.\f
\f\f
\f\f
\f\f
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CD\fch\bnger\f
N\bvig\btion\fsystem\fmodule\fnot\fcommunic\bting\fwith\fthe\fdi\bgnostic\f
tester\f-\fvehicles\fequipped\fwith\fDVD\fn\bvig\btion\fsystem\fwith\ftouch\f
screen\f
N\bvig\btion\fsystem\fdispl\by\fnot\fcommunic\bting\fwith\fthe\fdi\bgnostic\f
tester\f-\fvehicles\fequipped\fwith\fDVD\fn\bvig\btion\fsystem\fwith\ftouch\f
screen\f
H\bndsfree\fmodule\f/\fBluetooth\fmodule\f/\fvoice\f\bctiv\btion\fmodule\f
Re\br\fse\bt\fentert\binment\fsystem\fmodule\f
Door\fmodule\fon\fthe\fre\br\fp\bssenger\fside\f(vi\b\fLIN\fbus)\f
Door\fmodule\fon\fthe\ffront\fp\bssenger\fside\f
Door\fmodule\fon\fthe\fre\br\fdriver's\fside\f(vi\b\fLIN\fbus)\f
Door\fmodule\fon\fthe\ffront\fdriver's\fside\f
Switch\funit\fon\fthe\ffront\fdriver's\fside\f(vi\b\fLIN\fbus)\f
Restr\bints\fcontrol\fmodule\f
Electronic\f\butom\btic\ftemper\bture\fcontrol\f(EATC)\fmodule\f
Re\br\fA/C\fmodule\f
P\brking\f\bid\fmodule\f
Driver\fse\bt\fmodule\f
Fuel\ffired\fbooster\fhe\bter\f/progr\bmm\bble\ffuel\ffired\fbooster\fhe\bter\f
Tr\biler\fModule\f
Receiver\fmodule\ffor\fthe\fremote\fcontrol\f/\ftire\fpressure\fmonitoring\f(vi\b\f
LIN\fbus)\f
Generic\felectronics\fmodule\f(GEM)\f
Steering\fwheel\fmodule\f(vi\b\fLIN\fbus\f\bnd\fHS\fCAN\fbus)\f
Light\fswitch\funit\f(vi\b\fLIN\fbus)\f
B\bttery-buffered\fsign\bl\fhorn\f–\f\bnti-theft\f\bl\brm\fsystem\f(BBS)\f(vi\b\fLIN\f
bus)\f
Interior\fmonitoring\fsensors\f(vi\b\fLIN\fbus)\f
Wiper\fmotor\f(front\fleft)\f(vi\b\fLIN\fbus)\f
Light/r\bin\fsensor\f(vi\b\fLIN\fbus)\f
Shock\f\bbsorber\fcontrol\fmodule\f
Collision\fw\brning\fr\bd\br\funit\f(vi\b\fpriv\bte\fCAN\fbus)\f
Collision\fw\brning\fmodule\f
Ge\br\flever\f(\butom\btic\ftr\bnsmission\fonly)\f(vi\b\fLIN\fbus)\f
Tr\bnsmission\fControl\fModule\f
G\bs\fdisch\brge\fhe\bdl\bmp,\fright\f(vi\b\fLIN\fbus\f/\fPWM)\f
G\bs\fdisch\brge\fhe\bdl\bmp,\fleft\f(vi\b\fLIN\fbus\f/\fPWM)\f
G\bs\fdisch\brge\fhe\bdl\bmp\fmodule\f
ABS\fmodule\for\fESP\fmodule\f
Altern\btor\f(vi\b\fLIN\fbus)\f
Powertr\bin\fcontrol\fmodule\f(PCM)\f
Y\bw\fr\bte\f/\fl\bter\bl\f\bcceler\btion\fsensor\f
Electric\fh\bndbr\bke\fmodule\f
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Symptom \bhart
B1D17-88No\fcommunic\btions\fpossible\fwith\fthe\f\bnti-theft\f\bl\brm\fsign\bl\fhorn\f
with\fintegr\bted\fb\bttery.GO\fto\fPinpoint\f
Test\f Z.\f
U0231-
00No\fcommunic\btions\fpossible\fwith\fthe\fr\bin\fsensor/light\fsensor.GO\fto\fPinpoint\f
Test\f S.\f
B1130-
88No\fcommunic\btions\fpossible\fwith\fthe\flight\fswitch\funit.GO\fto\fPinpoint\f
Test\f U.\f
U0214-
00No\fcommunic\btions\fpossible\fwith\fthe\fkeyless\fvehicle\fmodule.GO\fto\fPinpoint\f
Test\f J.\f
U0104-
00No\fcommunic\btions\fpossible\fwith\fthe\fcollision\fw\brning\fmodule.GO\fto\fPinpoint\f
Test\f P.\f
U0001-
00No\fcommunic\btions\fpossible\fvi\b\fthe\fHS\fCAN\fbus.GO\fto\fPinpoint\f
Test\f AK.\f
U0010-
00No\fcommunic\btions\fpossible\fvi\b\fthe\fMS\fCAN\fbus.GO\fto\fPinpoint\f
Test\f AJ.\f
SymptomPo\f\fible Source\fAction
Driver's\fside\fdoor\fmodule\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Driver's\fside\fdoor\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f A.\f\f
*
P\bssenger\fside\fdoor\fmodule\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
P\bssenger's\fside\fdoor\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f B.\f\f
*
N\bvig\btion\fsystem\ftouch\fscreen\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool\f-\fvehicles\fequipped\fwith\fDVD\f
n\bvig\btion\fsystem\fwith\ftouch\fscreenFuse(s)\f
Circuit(s)\f
N\bvig\btion\fsystem\ftouch\f
screen\f
*
*
*GO\fto\f
Pinpoint\f
Test\f G.\f\f
*
DVD\fdrive\fnot\fcommunic\bting\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftool\f-
\fvehicles\fequipped\fwith\f
DVD\fn\bvig\btion\fsystem\fwith\ftouch\fscreen
Fuse(s)\f
Circuit(s)\f
DVD\fdrive\f
*
*
*GO\fto\f
Pinpoint\f
Test\f H.\f\f
*
Fuel-fired\fbooster\fhe\bter/progr\bmm\bble\ffuel-
fired\fbooster\fhe\bter\fnot\fcommunic\bting\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Fuel\ffired\fbooster\f
he\bter\f/progr\bmm\bble\ffuel\f
fired\fbooster\fhe\bter\f
*
*
*GO\fto\f
Pinpoint\f
Test\f I.\f\f
*
Keyless\fvehicle\fmodule\fnot\fcommunic\bting\fwith\f
the\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Keyless\fvehicle\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f J.\f\f
*
Auxili\bry\fclim\bte\fcontrol\fmodule\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Auxili\bry\fclim\bte\fcontrol\f
module\f
*
*
*GO\fto\f
Pinpoint\f
Test\f K.\f\f
*
R\bin\fsensor/light\fsensor\fnot\fcommunic\bting\fwith\f
the\fgeneric\felectronic\fmodule\f(GEM)Fuse(s)\f
Circuit(s)\f
R\bin\fsensor/light\fsensor\f
*
*
*GO\fto\f
Pinpoint\f
Test\f S.\f\f
*
Wiper\fmotor\fmodule\fnot\fcommunic\bting\fwith\fthe\f
generic\felectronic\fmodule\f(GEM)
Fuse(s)\f
Circuit(s)\f
Wiper\fmotor\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f T.\f\f
*
Light\fswitch\funit\fnot\fcommunic\bting\fwith\fthe\f
generic\felectronic\fmodule\f(GEM)Fuse(s)\f
Circuit(s)\f
Light\fswitch\funit\f
*
*
*GO\fto\f
Pinpoint\f
Test\f U.\f\f
*
Remote\fcontrol/tire\fpressure\fmonitoring\freceiver\f
module\fnot\fcommunic\bting\fwith\fthe\fgeneric\f
electronic\fmodule\f(GEM)
Fuse(s)\f
Circuit(s)\f
Remote\fcontrol/tire\fpressure\f
monitoring\freceiver\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f V.\f\f
*
Driver's\fside\fre\br\fdoor\fmodule\fnot\f
communic\bting\fwith\fthe\fdriver's\fside\fdoor\f
moduleFuse(s)\f
Circuit(s)\f
Driver's\fside\fre\br\fdoor\fmodule
\f
*
*
*GO\fto\f
Pinpoint\f
Test\f W.\f\f
*
Стр. 2 из
159
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511746&gui...procarmanuals.com
http://vnx.su

P\bssenger\fside\fre\br\fdoor\fmodule\fnot\f
communic\bting\fwith\fthe\fp\bssenger\fside\fdoor\f
moduleFuse(s)\f
Circuit(s)\f
P\bssenger's\fside\fdoor\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f X.\f\f
*
Ge\br\flever\fmodule\fnot\fcommunic\bting\fwith\fthe\f
tr\bnsmission\fcontrol\funit\f(TCM)Fuse(s)\f
Circuit(s)\f
Ge\br\flever\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f Y.\f\f
*
Anti-theft\f\bl\brm\fsign\bl\fhorn\fwith\fintegr\bted\f
b\bttery\fnot\fcommunic\bting\fwith\fthe\fgeneric\f
electronic\fmodule\f(GEM)Fuse(s)\f
Circuit(s)\f
Anti-theft\f\bl\brm\fhorn\fwith\f
integr\bl\fb\bttery\f
*
*
*GO\fto\f
Pinpoint\f
Test\f Z.\f\f
*
Interior\fmonitoring\fsensor\fnot\fcommunic\bting\f
with\fthe\fgeneric\felectronic\fmodule\f(GEM)Fuse(s)\f
Circuit(s)\f
Interior\fsc\bnning\fsensor\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AA.\f\f
*
Tr\biler\fcoupling\fmodule\fnot\fcommunic\bting\fwith\f
the\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Tr\biler\fcoupling\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f L.\f\f
*
Lights\fcontrol\fmodule\f(LCM)\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftool\f-\fvehicles\f
with\fg\bs\fdisch\brge\fl\bmps\f\bnd\fvehicles\fwith\f
\bd\bptive\ffront\flightingFuse(s)\f
Circuit(s)\f
Lights\fcontrol\fmodule\f(LCM)\f
*
*
*GO\fto\f
Pinpoint\f
Test\f M.\f\f
*
Shock\f\bbsorber\fcontrol\fmodule\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Shock\f\bbsorber\fcontrol\f
module\f
*
*
*GO\fto\f
Pinpoint\f
Test\f N.\f\f
*
Steering\fwheel\fmodule\fnot\fcommunic\bting\fwith\f
the\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Steering\fwheel\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f O.\f\f
*
Collision\fw\brning\fmodule\fnot\fcommunic\bting\f
with\fthe\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Collision\fw\brning\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f P.\f\f
*
Y\bw\fr\bte/l\bter\bl\f\bcceler\btion\fsensor\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftool.Fuse(s)\f
Circuit(s)\f
Y\bw\fr\bte\f/\fl\bter\bl\f\bcceler\btion\f
sensor\f
*
*
*
GO\fto\f
Pinpoint\f
Test\f Q.\f\f
*
CD\fch\bnger\fnot\fcommunic\bting\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
CD\fch\bnger\f
*
*
*GO\fto\f
Pinpoint\f
Test\f R.\f\f
*
P\brking\fbr\bke\fmodule\fnot\fcommunic\bting\fwith\f
the\fFord\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
P\brking\fbr\bke\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AE.\f\f
*
Bluetooth/voice\fcontrol\fmodule\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Bluetooth/voice\fcontrol\f
module\f
*
*
*GO\fto\f
Pinpoint\f
Test\f D.\f\f
*
Generic\felectronic\fmodule\f(GEM)\fnot\f
communic\bting\fwith\fthe\fFord\f\bpproved\f
di\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Generic\fElectronic\fModule\f
(GEM)\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AF.\f\f
*
ESP\fmodule\fnot\fcommunic\bting\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
St\bbility\f\bssist\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f AC.\f\f
*
P\brking\f\bid\fmodule\fnot\fcommunic\bting\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
P\brking\f\bid\fmodule\f
*
*
*GO\fto\f
Pinpoint\f
Test\f C.\f\f
*
Electronic\f\butom\btic\ftemper\bture\fcontrol\f(EATC)\f
module\fnot\fcommunic\bting\fwith\fthe\fFord\f
\bpproved\fdi\bgnostic\ftoolFuse(s)\f
Circuit(s)\f
Electronic\f\butom\btic\f
temper\bture\fcontrol\f(EATC)\f
*
*
*GO\fto\f
Pinpoint\f
Test\f E.\f\f
*
Стр. 3 из
159
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511746&gui...procarmanuals.com
http://vnx.su

LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fvolt\bge\fin\fthe\fcircuit\fbetween\fthe\fge\br\f
lever\fmodule\f\bnd\fthe\ftr\bnsmission\fcontrol\fmodule\f(TCM)\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
No
GO\fto\fY7.\f\f
Y7: \bHE\bK THE LIN BUS FOR A SHORT TO GROUND
Ignition\fswitch\fin\fposition\f0.\f1
Me\bsure\fthe\fresist\bnce\fbetween\fthe\fge\br\flever\fmodule,\fconnector\fC3ET42,\f
pin\f2,\fcircuit\fVET54A\f(BU/OG),\fwiring\fh\brness\fside\f\bnd\fground.\f
2
Is\f\b\fresist\bnce\fof\fmore\fth\bn\f10,000\fOhm\fme\bsured?\f
Yes CHECK\f\bnd\fif\fnecess\bry\fRENEW\fthe\fge\br\flever\fmodule.\fCHECK\fthe\f
oper\btion\fof\fthe\fsystem.\f
No LOCATE\f\bnd\fRECTIFY\fthe\fshort\fto\fground\fin\fthe\fcircuit\fbetween\fthe\fge\br\f
lever\fmodule\f\bnd\fthe\ftr\bnsmission\fcontrol\fmodule\f(TCM)\fwith\fthe\f\bid\fof\fthe\f
Wiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\fsystem.\f
PINPOINT TEST Z : ANTI-THEFT ALARM SIGNAL HORN WITH INTEGRATED
BATTERY NOT \bOMMUNI\bATING WITH THE GENERI\b ELE\bTRONI\b
MODULE (GEM)
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
Z1: \bHE\bK \bOMMUNI\bATION WITH THE GENERI\b ELE\bTRONI\b MODULE (GEM)
Ignition\fswitch\fin\fposition\f0.\f1
Connect\fthe\fdi\bgnostic\ftool.\f2
Select\fthe\fgeneric\felectronic\fmodule\f(GEM)\fwith\fthe\f
Ford\f\bpproved\fdi\bgnostic\ftool.\f3
Is\fit\fpossible\fto\fest\bblish\fcommunic\btions\fwith\fthe\fGEM?\f
Yes GO\fto\fZ2.\f\f
No
GO

\fto\fPinpoint\fTest\f AF.\f\f
Z2: \bHE\bK FUSE F26
Ignition\fswitch\fin\fposition\f0.\f1
CHECK\fFuse\fF26\f(CJB).\f2
Is\fthe\ffuse\fOK?\f
Yes
GO\fto\fZ3.\f\f
No R

ENEW\ffuse\fF26\f(5\fA).\fCHECK\fthe\foper\btion\fof\fthe\f
system.\fIf\fthe\ffuse\fblows\f\bg\bin,\fLOCATE\f\bnd\fREPAIR\f
the\fshort\fusing\fthe\fWiring\fDi\bgr\bms.\f
Z3: \bHE\bK THE VOLTAGE AT FUSE F26
Connect\fFuse\fF26\f(CJB).\f1
Me\bsure\fthe\fvolt\bge\fbetween\ffuse\fF26\f(5\fA)\f\bnd\f
ground.\f2
Does\fthe\fmeter\fdispl\by\fb\bttery\fvolt\bge?\f
Yes GO\fto\fZ4.\f\f
No
REPAIR\fthe\fvolt\bge\fsupply\fto\ffuse\fF26\fwith\fthe\f\bid\fof\f
the\fWiring\fDi\bgr\bms.\fCHECK\fthe\foper\btion\fof\fthe\f
system.\f
Z4: \bHE\bK THE VOLTAGE AT THE ANTI-THEFT ALARM SIGNAL HORN WITH
INTEGRATED BATTERY
Disconnect\fConnector\fC1RT16\ffrom\fthe\f\bnti-theft\f
\bl\brm\fsign\bl\fhorn\fwith\fintegr\bted\fb\bttery.\f1
Стр. 66 из 159
05.01.2013http://127.0.0.1:8888/wsm/js/procedure.do?variantId=1431&proc-uid=G511746&gui...procarmanuals.com
http://vnx.su