heating FORD SUPER DUTY 2012 3.G User Guide

Add the proper mixture of coolant and water to the cooling system by
following these steps:
1. Before you begin, turn the engine off and let it cool.
2. When the engine is cool, wrap a thick cloth around the coolant
pressure relief cap on the coolant reservoir (a translucent plastic bottle).
Slowly turn cap counterclockwise (left) until pressure begins to release.
3. Step back while the pressure releases.
4. When you are sure that all the pressure has been released, use the
cloth to turn it counterclockwise and remove the cap.
5. Fill the coolant reservoir slowly with the proper coolant mixture, to
within the COLD FILL RANGE or the FULL COLD level on the reservoir.
If you removed the radiator cap in an overflow system, fill the radiator
until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. Cap must be tightly
installed to prevent coolant loss.
After any coolant has been added, check the coolant concentration (refer
toChecking engine coolant). If the concentration is not 50/50, drain
some coolant and adjust the concentration. It may take several drains
and additions to obtain a 50/50 coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 quart (1.0 liter) of engine coolant per
month, have your authorized dealer check the engine cooling system.
Your cooling system may have a leak. Operating an engine with a low
level of coolant can result in engine overheating and possible engine
damage.
Recycled engine coolant
Ford Motor Company does NOT recommend the use of recycled engine
coolant since a Ford-approved recycling process is not yet available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community’s regulations and standards for recycling
and disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle’s cooling system can hold, refer
toMaintenance product specifications and capacitiesin this chapter.
Maintenance and Specifications
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WARNING:If fail-safe cooling activates, pull off the road as
soon as safely possible and turn the engine off. The engine may
automatically shut off while driving without further indication.
How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature gauge will move to the red (hot)
area.
•The message center will indicate the engine is overheating.
•The service engine soon
indicator will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to an authorized dealer as soon as possible to minimize
engine damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage; therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
Maintenance and Specifications
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5. Re-start the engine and take your vehicle to an authorized dealer.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
Engine fluid temperature management (except 6.8L V10)
Your vehicle has been designed to pull a trailer, but because of the added
load, the vehicle’s engine may temporarily reach higher temperatures
during severe operating conditions such as ascending a long or steep
grade while pulling a trailer in hot ambient temperatures.
At this time, you may notice your engine coolant temperature gauge
needle move toward the H and the POWER REDUCED TO LOWER
TEMP message may appear on the message center.
You may notice a reduction in the vehicle’s speed caused by reduced
engine power. Your vehicle has been designed to enter this mode if
certain high temperature/high load conditions take place in order to
manage the engine’s fluid temperatures. The amount of speed reduction
will depend on the vehicle loading, towing, grade, ambient temperature,
and other factors. If this occurs, there is no need to pull off the road.
The vehicle can continue to be driven while this message is active.
WARNING:To reduce the risk of collision and injury, be
prepared that the vehicle speed may reduce and the vehicle may
not be able to accelerate with full power until the fluid temperatures
reduce.
The air conditioning may also cycle on and off during severe operating
conditions to protect overheating of the engine. When the engine coolant
temperature decreases to a more normal operating temperature, the air
conditioning will turn on once again.
If you notice any of the following:
•the engine coolant temperature gauge moves fully into the red (hot)
area
•the coolant temperature warning light illuminates
•the service engine soon indicator illuminates
1. Pull off the road as soon as safely possible and place the vehicle in P
(Park).
2. Leave the engine running until the coolant temperature gauge needle
moves away from the H range. After several minutes, if this does not
happen, follow the remaining steps.
Maintenance and Specifications
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For vehicles equipped with 5-speed transmissions, the transmission fluid
should be in this range if at normal operating temperature (150°F-170°F
[66°C-77°C]). For vehicles equipped with 6-speed transmissions, the
transmission fluid should be in this range if at normal operating
temperature (180°F-200°F [82°C-93°C]).
High fluid level
Type A
Type B
Fluid levels above the safe range may result in transmission failure. An
overfill condition of transmission fluid may cause shift and/or
engagement concerns and/or possible damage.
High fluid levels can be caused by an overheating condition.
Adjusting automatic transmission fluid levels
Before adding any fluid, make sure the correct type is used. The type of
fluid used is normally indicated on the dipstick handle and also in the
Maintenance product specifications and capacitiessection in this
chapter.
Use of a non-approved automatic transmission fluid may cause
internal transmission component damage.
If necessary, add fluid in 1/2 pint (250 ml) increments through the filler
tube until the level is correct.
Type A
ADD COLD HOT DO NOT ADD
ADD COLD HOT DO NOT ADD
Maintenance and Specifications
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Ford strongly recommends the use of genuine Ford replacement parts.
Parts other than Ford, Motorcraftor Ford-authorized remanufactured
parts that are used for maintenance replacement or for the service of
components affecting emission control must be equivalent to genuine
Ford Motor Company parts in performance and durability. It is the
owner’s responsibility to determine the equivalency of such parts. Please
consult yourWarranty Guidefor complete warranty information.
Chemicals or additives not approved by Ford are not required for factory
recommended maintenance. In fact, Ford Motor Company recommends
against the use of such additive products unless specifically
recommended by Ford for a particular application.
Oils, fluids and flushing
In many cases, fluid discoloration is a normal operating characteristic
and, by itself, does not necessarily indicate a concern or that the fluid
needs to be changed. However, discolored fluids that also show signs of
overheating and/or foreign material contamination should be inspected
immediately by a qualified expert such as the factory-trained technicians
at your dealership. Your vehicle’s oils and fluids should be changed at the
specified intervals or in conjunction with a repair. Flushing is a viable
way to change fluid for many vehicle sub-systems during scheduled
maintenance. It is critical that systems are flushed only with new fluid
that is the same as that required to fill and operate the system, or using
a Ford-approved flushing chemical.
Genuine Ford parts and service
When planning your maintenance services, consider your dealership for
all your vehicle’s needs.
There are a lot of reasons why visiting your dealership for all your
service needs is a great way to help keep your vehicle running great.
Convenience
Many dealerships have extended evening and Saturday hours to make
your service visit more convenient. How’s that for quality service?
Factory-trained technicians
Service technicians participate in extensive factory-sponsored
certification training to help them become experts on the operation of
your vehicle. Ask your dealership about the training and certification
their technicians have received.
Scheduled Maintenance
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A
Accessory delay ........................107
AdvanceTrac ..............................279
Airbag supplemental restraint
system ........................184, 188, 190
and child safety seats ............186
description ..............184, 188, 190
disposal ....................................198
driver airbag ............186, 189, 191
indicator light .........................193
operation .................186, 189, 191
passenger airbag .....186, 189, 191
passenger deactivation
switch ......................................194
side airbag ...............................188
Air cleaner filter ...............408, 413
Air conditioning ....................80, 83
manual heating and air
conditioning system .................80
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................383
Anti-lock brake system
(see Brakes) ..............................275
Anti-theft system ..............153, 155
arming the system ..........154, 156
disarming a triggered
system .....................................156
triggering .................................156
Audio system (see Radio) ...61, 63
Automatic transmission ............294
driving an automatic
overdrive .................................291
fluid, adding ............................404
fluid, checking ........................404
fluid, refill capacities ..............414
Selectshift (SST) ....................297
Auxiliary Input Jack ...................71Auxiliary power point ...............103
Axle
refill capacities ........................414
B
Battery .......................................381
acid, treating emergencies .....381
jumping a disabled battery ....351
maintenance-free ....................381
replacement, specifications ...413
servicing ..................................381
Bed extender ............................130
Belt-Minder.............................180
Booster seats .............................215
Brakes ........................................275
anti-lock ...................................275
anti-lock brake system (ABS)
warning light ...........................276
fluid, checking and adding ....403
fluid, refill capacities ..............414
parking ....................................277
shift interlock ..........................289
trailer .......................................260
Bulbs ............................................94
C
Capacities for refilling fluids ....414
Car2UHome Automation
System .......................................120
Cassette tape player ...................61
Cell phone use ............................10
Changing a tire .........................334
Child safety seats ......................203
attaching with tether straps ..210
in front seat ....................204, 210
in rear seat ......................204, 210
Index
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LATCH .....................................210
recommendations ...................201
Child safety seats - booster
seats ...........................................215
Cleaning your vehicle
engine compartment ..............367
instrument panel ............369–370
interior .....................................371
plastic parts ............................368
safety belts ..............................371
washing ....................................365
waxing .....................................366
wheels ......................................366
wiper blades ............................368
Climate control (see Air
conditioning or Heating) ......80, 83
Clock ......................................62, 64
Compass, electronic
set zone adjustment .................28
Console ......................................102
overhead ..................................102
Controls
power seat ...............................163
steering column ......................115
Coolant
checking and adding ..............383
refill capacities ................386, 414
Cruise control
(see Speed control) ..................113
Customer Assistance ................322
Ford accessories for your
vehicle .....................................373
Ford Extended Service
Plan ..................................424, 427
Getting assistance outside the
U.S. and Canada .....................361
Getting roadside assistance ...322
Getting the service you
need .........................................357Ordering additional owner’s
literature .................................363
Utilizing the
Mediation/Arbitration
Program ...................................361
D
Daytime running lamps
(see Lamps) ................................91
Defrost
rear window and rearview
mirrors .......................................83
windshield .................................83
Dipstick
automatic transmission
fluid ..........................................404
engine oil .................................379
Driving under special
conditions ..................300, 312, 316
sand .........................................314
snow and ice ...........................316
through water .................315, 318
E
Electronic message center ...22, 40
Emergencies, roadside
jump-starting ..........................351
Emergency Flashers .................323
Emission control system ..........399
Engine ........................................418
cleaning ...................................367
coolant .....................................383
diesel ...........................................6
fail-safe cooling .......................387
idle speed control ...................381
refill capacities ........................414
service points ..................376–377
Engine block heater .................273
Engine oil ..................................379
Index
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checking and adding ..............379
dipstick ....................................379
filter, specifications ........380, 413
recommendations ...................380
refill capacities ........................414
Event data recording ....................8
Exhaust fumes ..........................273
F
Fail safe cooling ........................387
Fleet MyKey programming ......133
Flexible Fuel Vehicle (FFV) ....390
Floor mats .........................126–127
Fluid capacities .........................414
Fog lamps ....................................90
Four-Wheel Drive vehicles .......304
driving off road .......................311
electronic shift ................305, 309
indicator light .........................306
lever operated shift ................306
manual locking hubs ..............305
preparing to drive your
vehicle .....................................289
Fuel ............................................390
calculating fuel
economy ............................25, 396
cap ...........................................393
capacity ...................................414
choosing the right fuel ...........394
detergent in fuel .....................396
filling your vehicle with
fuel ...........................390, 393, 397
filter, specifications ........390, 413
fuel pump shut-off ..................324
improving fuel economy ........396
octane rating ...........394–395, 418
quality ......................................395
running out of fuel .................396safety information relating to
automotive fuels .....................390
Fuel - flex fuel vehicle
(FFV) .........................390, 394–395
Fuses ..................................324–325
G
Garage door opener ..................120
Gas cap (see Fuel cap) ............393
Gas mileage
(see Fuel economy) .................396
Gauges .........................................21
H
Hazard flashers .........................323
Headlamps ...................................89
aiming ..................................91–92
autolamp system .......................89
daytime running lights .............91
flash to pass ..............................90
high beam .................................90
replacing bulbs .........................95
turning on and off ....................89
Heating
heating and air conditioning
system .................................80, 83
Hill descent mode .....................285
Hill start assist ..........................299
Hood ..........................................375
I
Ignition ...............................269, 418
Illuminated visor mirror ...........101
Infant seats
(see Safety seats) .....................203
Index
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