FORD SUPER DUTY 2013 3.G Diesel Supplement Manual

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Scheduled Maintenance
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EXCEPTIONS
In addition, there are several exceptions to the Normal Schedule. They
are listed below:
Normal vehicle axle maintenance:Rear axles and power take-off
(PTO) units with synthetic fluid and light-duty trucks equipped with
Ford-design axles are lubricated for life; do not check or change fluid
unless a leak is suspected, service is required or the assembly has been
submerged in water. During long periods of trailer towing with outside
temperatures above 70°F (21°C) and at wide-open throttle for long
periods above 45 mph (72 km/h), non-synthetic rear axle fluids should
be changed every 3000 miles (4800 kilometers) or three months,
whichever comes first. This interval can be waived if the axle is filled
with 75W140 synthetic gear fluid meeting Ford specification
WSL-M2C192-A, part number F1TZ-19580-B or equivalent. Add friction
modifier XL-3 (EST-M2C118-A) or equivalent for complete refill of
Traction-Lok rear axles (refer toTechnical specificationsin the
Maintenancechapter for details).
F-450 and F-550 axle maintenance:Change rear axle fluid every
100000 miles (160000 kilometers) under normal driving conditions on all
commercial applications. For trucks operated at or near maximum Gross
Vehicle Weights, the rear axle fluid should be changed every 50000 miles
(80000 kilometers). In addition, this 50000 mile (80000 kilometer)
schedule should be observed when the vehicles are operated under the
special operating conditions, where noted.
Diesel Particulate Filter (DPF):The DPF may need to be removed
for ash cleaning at approximately 120000 miles (192000 kilometers) or
greater (actual mileage can vary greatly depending upon engine/vehicle
operating conditions) and replaced with a new or remanufactured (ash
cleaned) part. The filter may need to be replaced at approximately
250000 miles (400000 kilometers) depending upon engine/vehicle
operating conditions. In both cases the engine control system will set a
service light (
) to inform you to bring the vehicle to the dealer for
service. If there are any issues with the oxidation catalyst/DPF system a
service light (
or) will be set by the engine control system to
inform you to bring the vehicle into a dealership for service.
Scheduled Maintenance
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ENGINE COOLANT CHANGE RECORD
Initial change Six years or 105000 miles (168000 km)
(whichever comes first), or as indicated from the
coolant tests for concentration (freeze-point) or
additive (corrosion inhibitor) strength.
After initial change Every three years or 45000 miles (72000 km), or
as indicated from the coolant tests for
concentration (freeze-point) or additive
(corrosion inhibitor) strength.
Engine Coolant Change Log
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A
Accessory belt .............................66
Additive
coolant .................................57, 67
Air cleaner filter .............10, 58, 66
Air filter restriction gauge .........58
Antifreeze
(see Engine coolant) ..................53
B
Battery .........................................66
auxiliary battery .......................66
jumping a disabled battery ......47
Biodiesel ......................................15
Break-in period .............................3
C
Cleaning your vehicle
engine compartment ..........64–65
Cold weather operation ..........8, 10
Coolant ..............................5, 53, 67
checking and adding ................53
refill capacities ..........................67
Coolant additive ..........................67
Coolant change .........52–53, 57, 67
Cooler ............................................5
D
Diesel exhaust fluid
(DEF) ....................................19, 47
Diesel Particulate Filter
(DPF) ..............................34–36, 40
Drivebelt ......................................66E
Emergencies, roadside
jump-starting ............................47
Emission control
system ........................34–36, 40, 42
Engine ..........................................48
cleaning ...............................64–65
coolant .......................................67
diesel .......................................2–3
refill capacities ..........................67
service points ............................48
starting after a collision ...........46
Engine fan ...................................58
Engine oil ....................4, 49, 51, 67
dipstick ......................................49
filter, specifications ..................66
refill capacities ..........................67
specifications ......................49, 67
Exhaust brake .............................44
Exhaust filter ........................34, 36
Exhaust Fluid ..............................19
Exhaust system .........19, 34, 40, 65
F
Fan, Engine Cooling ...................58
Filter
fuel .............................................32
Fuel ........................................14, 43
cap .............................................18
capacity .....................................67
dual tank selector switch .........43
filling your vehicle with fuel ....18
filter, specifications ............32, 66
fuel pump shut-off switch .......46
Fuel pump shut-off switch .........46
Fuel separator .......................30, 32
Index
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G
Gas cap (see Fuel cap) ..............18
Gauges ...........................................6
I
Instrument panel
cluster ..........................................6
Intelligent Oil Life Monitor ........51
J
Jump-starting your vehicle ........47
L
Lights, warning and indicator ......6
Low fuel pressure .............3, 15, 31
M
Motorcraft® parts .......................66
O
OCR ........................................34, 36Oil (see Engine oil) ....................49
P
Parts (see Motorcraft® parts) ..66
S
Scheduled Maintenance Guide
Normal Scheduled
Maintenance and Log ...............75
Selective Catalytic Reduction
(SCR) System .............................19
Speed control ................................5
Starting your vehicle ..........4, 8, 62
jump starting ............................47
T
Towing
trailer towing ............................45
Transmission
lubricant specifications ............67
Troubleshooting ..........................62
Index
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