FORD SUPER DUTY 2013 3.G Diesel Supplement Manual

GENERAL MAINTENANCE INFORMATION
Why Maintain Your Vehicle?
Carefully following the maintenance schedule helps protect against major
repair expenses resulting from neglect or inadequate maintenance and
may also help to increase the value of your vehicle when you sell or
trade it. Keep all receipts for completed maintenance with the vehicle.
Regular maintenance intervals for your vehicle have been established
based upon rigorous testing. It is important that you have your vehicle
serviced at the proper times. These intervals serve two purposes; one is
to maintain the reliability of your vehicle and the second is to keep your
cost of owning the vehicle down.
It is your responsibility to see that all scheduled maintenance is
performed and that the materials used meet the specifications identified
in theCapacities and Specificationschapter. Failure to perform
scheduled maintenance invalidates warranty coverage on parts affected
by the lack of maintenance.
Why Maintain Your Vehicle at Your Dealership?
Factory-Trained Technicians
Service technicians participate in extensive factory-sponsored
certification training to help them become experts on the operation of
your vehicle. Ask your dealership about the training and certification
their technicians have received.
Genuine Ford and Motorcraft® Replacement Parts
Dealerships stock Ford, Motorcraft® and Ford-authorized branded
remanufactured replacement parts. These parts meet or exceed Ford
Motor Company’s specifications. Parts installed at your dealership carry a
nationwide, 12 month/12000 mile (20000 kilometer) parts and labor
limited warranty. If you do not use Ford authorized parts, they may not
meet Ford specifications and, depending on the part, it could affect
emissions compliance.
Convenience
Many dealerships have extended evening and Saturday hours to make
your service visit more convenient and they offer one stop shopping.
They can perform any services that are required on your vehicle, from
general maintenance to collision repairs.
Note:Not all dealers have extended hours or bodyshops. Please contact
your dealer for details.
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Protecting Your Investment
Maintenance is an investment that will pay dividends in the form of
improved reliability, durability and resale value. To maintain the proper
performance of your vehicle and its emission control systems, it is
imperative that scheduled maintenance be completed at the designated
intervals.
Your vehicle is equipped with the Intelligent Oil-Life Monitor® (IOLM)
system which displays a message in the information display at the proper
oil change service interval; this interval may be up to one year or
10000 miles (16000 kilometers). When ENGINE OIL CHANGE DUE or
OIL CHANGE REQUIRED appears in the information display, it is time
for an oil change; the oil change must be done within two weeks or
500 miles (800 kilometers) of the ENGINE OIL CHANGE DUE or OIL
CHANGE REQUIRED message appearing. The Intelligent Oil-Life
Monitor® must be reset after each oil change; see theInformation
Displayschapter of yourOwner’s Manual.
If your information display is prematurely reset or becomes inoperative,
you should perform the oil change interval at six months or 5000 miles
(8000 kilometers) from your last oil change. Never exceed one year or
10000 miles (16000 kilometers) between oil change intervals.
Your vehicle is very sophisticated and built with multiple, complex,
performance systems. Every manufacturer develops these systems using
different specifications and performance features. That is why it is
important to rely upon your dealership to properly diagnose and repair
your vehicle.
Ford Motor Company has recommended maintenance intervals for
various parts and component systems based upon engineering testing.
Ford Motor Company relies upon this testing to determine the most
appropriate mileage for replacement of oils and fluids to protect your
vehicle at the lowest overall cost to you and recommends against
maintenance schedules that deviate from the scheduled maintenance
information.
Ford strongly recommends the use of only genuine Ford, Motorcraft® or
Ford-authorized remanufactured replacement parts because they are
engineered for your vehicle.
Additives and Chemicals
Ford Motor Company recommended additives and chemicals are listed in
the owner manual and in the Ford Workshop Manual. Additional
chemicals or additives not approved by Ford Motor Company are not
recommended as part of normal maintenance. Please consult your
warranty information.
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Oils, Fluids and Flushing
In many cases, fluid discoloration is a normal operating characteristic
and, by itself, does not necessarily indicate a concern or that the fluid
needs to be changed. However, discolored fluids that also show signs of
overheating and foreign material contamination should be inspected
immediately by a qualified expert, such as the factory-trained technicians
at your dealership. Your vehicle’s oils and fluids should be changed at the
specified intervals or in conjunction with a repair. Flushing is a viable
way to change fluid for many vehicle sub-systems during scheduled
maintenance. It is critical that systems are flushed only with new fluid
that is the same as that required to fill and operate the system, or using
a Ford-approved flushing chemical.
Owner Checks and Services
Certain basic maintenance checks and inspections should be performed by
the owner or a service technician at the intervals indicated. Service
information and supporting specifications are provided in theOwner’s Guide.
Any adverse condition should be brought to the attention of your dealer
or qualified service technician as soon as possible for the proper service
advice. The owner maintenance service checks are generally not covered
by warranties so you may be charged for labor, parts or fluids used.
Check Every Month
Engine air filter restriction gauge.
Fuel filter/water separator. Drain if necessary (or if indicated by the
information display).
Holes/Slots in the tail pipe to make sure they are functional and clear
of debris.
Retightening Lug Nuts*
Vehicles with
single rear wheelsRetighten the lug nuts to the specified torque at
500 miles (800 km) after any wheel disturbance (tire
rotation, changing a flat tire, wheel removal, etc.)
Vehicles with dual
rear wheelsRetighten the wheel lug nuts to the specified torque
at 100 miles (160 km), and again at 500 miles
(800 km) of new vehicle operation and after any
wheel disturbance (tire rotation, changing a flat tire,
wheel removal, etc.)
*SeeWheel lug nut torque specificationsin yourOwner’s Manualfor
the proper lug nut torque specification.
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Multi-point Inspection
In order to keep your vehicle running right, it is important to have the
systems on your vehicle checked regularly. This can help identify
potential issues and prevent major problems. Ford Motor Company
recommends the following multi-point inspection be performed at every
scheduled maintenance interval to help make sure your vehicle keeps
running great.
Multi-point Inspection
Accessory drive belt(s) Horn operation
Battery performance Radiator, cooler, heater and A/C hoses
Engine air filter Suspension component for leaks or
damage
Exhaust system Steering and linkage
Exterior lamps and hazard
warning system operationTires (including spare) for wear and
proper pressure
**
Fluid levels*; fill if necessary Windshield for cracks, chips or pits
For oil and fluid leaks Washer spray and wiper operation
*Brake, coolant recovery reservoir, automatic transmission, power
steering and window washer.
**If your vehicle is equipped with a temporary mobility kit, check the tire
sealant expiration Use By date on the canister. Replace as needed.
Be sure to ask your dealership service advisor or technician about the
multi-point vehicle inspection. It is a comprehensive way to perform a
thorough inspection of your vehicle. It is your checklist that gives you
immediate feedback on the overall condition of your vehicle. You will
know what has been checked, what is okay, as well as those things that
may require future or immediate attention. The multi-point vehicle
inspection is one more way to keep your vehicle running great!
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Scheduled Maintenance
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NORMAL SCHEDULED MAINTENANCE AND LOG
Intelligent Oil-Life Monitor®
Your vehicle is equipped with an Intelligent Oil-Life Monitor® that
determines when the engine oil needs to be changed based on how your
vehicle is used. By using several important factors in its calculations, the
monitor helps reduce the cost of owning your vehicle and reduce
environmental waste at the same time. This means you won’t have to
remember to change the oil on a mileage-based schedule; the vehicle lets
you know when an oil change is due by displaying OIL CHANGE
REQUIRED in the information display. The following table is intended to
provide examples of vehicle use and its impact on engine oil change
intervals; it is provided as a guideline only. Actual engine oil change
intervals depend on several factors and generally decrease with severity
of use.
When to expect the OIL CHANGE REQUIRED message
Miles (km) Vehicle use and examples
7500-10000
(12000-16000)Normal
– Normal commuting with highway driving
– No, or moderate, load or towing
– Flat to moderately hilly roads
– No extended idling
5000-7499
(8000-11999)Severe
– Moderate to heavy load or towing
– Mountainous or off-road conditions
– Extended idling
– Extended hot or cold operation
3000-4999
(4000-7999)Extreme
– Maximum load or towing
– Extreme hot or cold operation
– Use of high sulfur diesel fuel
Use the appropriate special operating condition for maintenance
information when using high sulfur diesel fuels, operating your vehicle
off-road or in dusty conditions (such as unpaved roads)
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Normal Scheduled Maintenance1
At every oil change
interval as indicated
by the information
displayChange engine oil and filter.2
Refill diesel exhaust fluid tank.
Rotate tires3, inspect tire wear and measure tread
depth.
Perform multi-point inspection (recommended).
Inspect air filter restriction gauge. Replace filter if
necessary.
Inspect automatic transmission fluid level.
Inspect brake pads, shoes, rotors, drums, brake
linings, hoses and parking brake.
Inspect engine and secondary coolant level and
hoses.
Inspect exhaust system and heat shields.
Inspect front axle and U-joints. Lubricate if equipped
with grease fittings (4WD vehicles).
Inspect steering linkage, ball joints, suspension,
tie-rod ends, driveshaft and U-joints. Lubricate if
equipped with grease fittings.
Inspect wheels and related components for abnormal
noise, wear, looseness or drag.
1Do not exceed one year or 10000 miles (16000 kilometers) between
service intervals.
2Reset your Intelligent Oil-Life Monitor® after each engine oil and filter
change. See theInformation Displaychapter of yourOwner’s Manual.
3Vehicles equipped with dual rear wheels should rotate the front wheels
when specified; rear wheels only if unusual wear is noted.
Additional Maintenance Items1
Every 15000 miles
(24000 km)Inspect engine and secondary cooling system
concentration (freeze-point protection), additive
(corrosion inhibitor) strength, coolant level and
hoses.
2
Every 22500 miles
(36000 km)Replace engine- and frame-mounted fuel filters.3
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Additional Maintenance Items1
Every 30000 miles
(48000 km)Replace climate-controlled seat filter (if equipped).
Every 45000 miles
(72000 km)Replace air inlet foam filter.
Every 60000 miles
(96000 km)Replace front wheel bearing grease and grease seal
if non-sealed bearings are used (2WD vehicles).
At 90000 miles
(144000 km)Inspect accessory drive belt(s).
4
At 100000 miles
(160000 km)Change rear axle fluid (Dana axles. SeeSpecial
operating conditions).5
At 105000 miles
(168000 km)Change engine coolant. and secondary coolant.6
Every 150000 miles
(240000 km)Change automatic transmission fluid and filter.
Consult dealer for requirements.
Change front axle fluid (4WD vehicle).
Change transfer case fluid (4WD vehicles).
Replace accessory drive belt(s) if not replaced
within the last 100000 miles (160000 km).
Replace front wheel bearings and seals if non-sealed
bearings are used (2WD vehicles).
1Additional maintenance items can be performed within 3000 miles
(4800 kilometers) of the last oil change. Do not exceed the designated
distance for the interval.
2Every 15000 miles (24000 kilometers), 600 engine hours or as indicated
by the information display.
3Every 22500 miles (36000 kilometers) or as indicated by the
information display.
4Perform follow-up inspections every 15000 miles (24000 kilometers) after
initial inspection. Replace belt(s) at 150000 miles (240000 kilometers).
5Change fluid again at 150000 miles (240000 kilometers).
6Initial change at six years or 105000 miles (168000 kilometers), then
every three years or 45000 miles (72000 kilometers).
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Maintenance Schedule Log
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