FORD SUPER DUTY 2013 3.G Diesel Supplement Manual

Your vehicle’s message center will display a series of messages regarding
the amount of DEF available. A systems check will display messages
indicating the amount of DEF available (OK or under
12full) or will
produce a warning message that displays the mileage (kilometers)
remaining as the fluid in the DEF tank nears empty. For more
information on warning messages, see theInformation Displayschapter
of yourOwner’s Manual.
As the DEF level nears empty, the
DEF warning symbol will be
displayed and chimes will sound
with the messages starting at 500 miles (805 km) remaining before DEF
is depleted. The warning symbol and messages will continue until the
DEF tank is refilled.
Continued driving without refilling will result in the following actions as
required by the California Air Resources Board (CARB) and /or U.S.
Environmental Protection Agency (EPA):
•Within a certain number of miles (kilometers) to empty, speed will be
limited upon vehicle restart. Prior to this occurring a message will
appear in the message center.
•Further vehicle operation without refilling your DEF tank will cause
the engine to enter an idle-only condition. This will only occur upon
vehicle refueling or extended idle and will be indicated by a message
in the message center indicating required actions to resume normal
operation. It is required to add a minimum of 0.5 gallons (1.9L) of
DEF to the tank to exit the idle-only condition, but the vehicle will
still be in the speed limiting mode until the tank is refilled completely.
For either vehicle speed limiting or idle-only condition, normal vehicle
operation will resume when the DEF tank is refilled.
Note:When filling the DEF tank from empty, there may be a short delay
before detecting the increased level of DEF. This must occur before full
power is returned.
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Low DEF Warnings and Actions — Instrument Cluster Messages (Optional message
center messages shown, base message center messages similar)
Cluster MessageDistance/Exhaust Fluid
Level or ActionCustomer
Requested
ActionsVehicle Actions
Exhaust Fluid Level OK Full exhaust fluid tank Drive normally None
Exhaust Fluid Under
12FullExhaust fluid tank below
12fullDrive normally None
Exhaust Fluid Range
500 miles (805 km)Approximately 500 miles
(805 km) left before
exhaust fluid tank is emptyRefill exhaust fluid None
In 99 Miles (159 km) Speed
Limited to 50 MPH
(80 km/h) Exhaust Fluid
EmptyApproximately 99 Miles
(159 km) left before
exhaust fluid tank is emptyRefill exhaust fluid None
Speed Limited to 50 MPH
(80 km/h) Upon Restart
Exhaust Fluid Empty0 Miles (0 km) – exhaust
fluid tank is emptyRefill exhaust fluid None
Speed Limited To 50 MPH
(80 km/h) Exhaust Fluid
EmptyVehicle restarted with
exhaust fluid tank emptyRefill exhaust fluidSpeed is limited
to 50 MPH.
(80 km/h)
Engine Idled Soon Exhaust
Fluid EmptyThis occurs 200 Miles
(322 km) after the vehicle
reaches the 0 mile (0 km)
exhaust fluid rangeRefill exhaust fluid —
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Low DEF Warnings and Actions — Instrument Cluster Messages (Optional message
center messages shown, base message center messages similar)
Cluster MessageDistance/Exhaust Fluid
Level or ActionCustomer
Requested
ActionsVehicle Actions
Engine Idled-See Owner’s
Manual Exhaust Fluid EmptyThis occurs when the
exhaust fluid is empty and:
•The vehicle’s diesel fuel
tank is refueled or,
•the engine is shut off for
10 minutes or,
•the engine is idling with
the parking brake engaged
for 60 minutes.Refill exhaust fluidEngine is limited
to idle ONLY
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Filling the DEF tank
WARNING:Make sure that DEF does not come into contact
with eyes, skin or clothing. Should DEF contact your eyes, flush
them with plenty of water and contact a physician. Clean affected skin
with soap and water. If DEF is swallowed, drink plenty of water and
contact a physician immediately.
WARNING:Refill DEF in a well-ventilated area. When opening
the cap on the DEF tank or bottle containing DEF, ammonia
vapors may escape. The vapors can be irritating to skin, eyes and
mucous membranes. Inhaling ammonia vapors can cause burning to the
eyes, throat and nose and cause coughing and watery eyes.
Note:Do not put DEF in the fuel tank. This can cause engine damage
not covered by your vehicle’s warranty.
Note:Immediately wipe away any DEF that has spilled on painted
surfaces with water and a damp cloth to prevent damage to the paint.
Your vehicle is equipped with a DEF tank with a blue-capped filler port
located next to the diesel fuel fill inlet. The tank can be filled using a
nozzle at a DEF filling station (similar to fuel fill) or using a DEF bottle
with a spout. Motorcraft® DEF bottles are recommended as they are
designed to be spill proof and will stop the flow of DEF when the tank is
full. Other aftermarket bottles can be used, but they should have a seal
on the spout and an internal vent tube to achieve best fill performance
and prevent overfilling. Overfilling your DEF tank can cause damage to
the tank. For DEF capacity, see theCapacities and Specifications
chapter.
You can purchase DEF at your authorized dealer, most highway truck
stops or you can contact roadside assistance for help in finding a retailer
that sells DEF. See theCustomer Assistancechapter in theOwner’s
Manualfor more information. In addition, there is a government website
locator for DEF at the following web address that can be used to find the
nearest location to purchase DEF: http://www.afdc.energy.gov/afdc/
locator/def.
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Use only DEF certified by the
American Petroleum Institute (API)
such as Motorcraft® DEF or
equivalent meeting Ford
specification WSS-M99C130-A
and/or ISO 22241. Look for API
certification trademark shown here.
Repairs resulting from the use of
non-certified DEF products will not be covered by your vehicle’s
warranty.
Maintaining the purity of DEF is important to avoid malfunctions in the
SCR system.
If DEF is removed from the tank for repair work, etc., the same DEF
must not be used to refill the tank as its purity is no longer guaranteed.
To fill the DEF tank, see your authorized dealer or do the following
(before filling the DEF tank in cold climates, seeFilling the DEF tank
in cold climateslater in this section):
•DEF bottle fill with spout:
The following procedure applies to Motorcraft® DEF or similar DEF
bottles; for other brands or bottle types, refer to the instructions on the
bottle label.
1. Remove the cap from the DEF container. Remove the spout from the
bottle and insert the straw end into the bottle. Ensure that the arrow
above the nut is aligned with the bottle handle and the small tube end
extends into the far corner of the bottle. Twist the spout nut on the
container until it is tight.
2. Open the DEF filler port on the
vehicle by turning thebluecap
counterclockwise.Do not put DEF
in the fuel tank. This can cause
engine damage not covered by
your vehicle’s warranty.
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3. Lift and hold the DEF container,
without tipping, and insert the spout
into the DEF filler port until the
small black seal on the spout is
completely seated into the DEF
filler port.
4A. While filling, the fluid level in
the bottle will continually drop.
4B. When the DEF tank is full, the
fluid level in the bottle will stop
dropping, indicating the fluid has
stopped flowing.
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5. Once the level in the DEF bottle
has stopped dropping, return the
container to the vertical position
slightly below the DEF filler port
and let any DEF drain out of the
spout. DO NOT try to continue to
add DEF to the tank by shaking or
repositioning the container to
induce flow. This may cause spilling
and overfill the tank. Overfilling the
DEF tank can cause damage to the
tank.
6. Once the spout has drained, remove the spout from the DEF filler
port and install the blue cap on the DEF filler port.
7. Remove the spout from the DEF container and install the cap back on
the bottle.
8. If the container is empty, discard the empty container, or recycle if
possible. If there is DEF left in the container, retain it for later use. The
spout is re-useable; after use, rinse it with clean water and store the
spout to ensure it is kept clean. Do not use the DEF spout with any
other chemicals.
9. Wipe away any DEF that has spilled on painted surfaces with water
and a damp cloth.
•DEF filling station nozzle fill:
Filling the DEF tank using a nozzle is similar to a normal fuel fill. The
nozzle will shut off automatically when the tank is full. Do not continue
to fill the tank as this may cause spilling and overfill the tank which can
cause damage.
Note:Some filling station nozzles may prevent filling of your DEF tank
due to a magnetic mechanism in the nozzle. This is not a problem with
your vehicle. To refill your tank either locate another filling station or
use a bottle to refill the tank.
Filling the DEF tank in cold climates
DEF will freeze below 12°F (-11°C); however, your vehicle is equipped
with an automatic preheating system which allows the DEF system to
operate below 12°F (-11°C). When the vehicle is not in operation for an
extended period of time with temperatures at or below 12°F (-11°C), the
DEF tank could freeze. If the tank is OVERFILLED and freezes, it could
be damaged, therefore DO NOT OVERFILL.
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To prevent overfilling of the DEF tank when filling with a bottle, Ford
recommends using Motorcraft® DEF. Additionally, if the information
display indicatesEXHAUST FLUID UNDER 1/2 FULL, you should only
add a MAXIMUM of 2 gallons (6.7L) of DEF to the tank to prevent
freeze damage due to overfilling. If the information display indicates
EXHAUST FLUID LEVEL OK, do not add DEF.
Contaminated DEF or inoperative SCR system
SCR systems are sensitive to
contamination of the DEF. USE
ONLY API or ISO 22241 CERTIFIED
DIESEL EXHAUST FLUID. If the SCR becomes contaminated or
inoperative, the DEF light will illuminate and exhaust fluid system fault
messages will appear in the information display.
Continued driving without replacing DEF or having the SCR system
repaired will result in the following actions as required by the California
Air Resources Board (CARB) and /or U.S. Environmental Protection
Agency (EPA):
•Within a certain number of miles (kilometers) to empty, speed will be
limited upon restart. Prior to this occurring a message will appear in
the message center.
•
Further vehicle operation without replacing contaminated DEF will cause
the engine to enter an idle-only condition. This will only occur upon
vehicle refueling, vehicle idling in park for 1 hour, or engine shutdown for
10 minutes or more and will be indicated by a message in the message
center indicating required actions to resume normal operation.
For either vehicle speed limiting or idle-only condition, normal vehicle
operation will resume when the contaminated system is repaired.To
service a contaminated or inoperative system, see your
authorized dealer.
DEF guidelines and information
•Use only DEF that carries the trademark: American Petroleum
Institute (API) certified DEF or ISO 22241.
•Do not put DEF in the diesel fuel tank.
•Do not overfill the DEF tank.
•Do not re-use the DEF container once it is emptied.
•
Avoid spilling DEF on painted surfaces, carpeting or plastic components.
Immediately wipe away any DEF that has spilled with a damp cloth and
water. If it has already crystallized, use warm water and a sponge.
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•Store DEF out of direct sunlight and in temperatures between 23°F
(-5°C) — 68°F (20°C).
•DEF will freeze below 12°F (-11°C).
•Do not store DEF bottle in vehicle. If it leaks it could cause damage to
interior components or release an ammonia odor inside the vehicle.
•DEF is non-flammable, non-toxic, colorless and water-soluble liquid.
•Do not dilute DEF with water or any other liquid.
•An ammonia odor may be smelled when the cap is removed or during
refill. Refill DEF in a well ventilated area.
Typical Diesel Exhaust Fluid (DEF) Usage
The charts below illustrateapproximateDEF usage for the given
distances traveled under various driving conditions and when using the
PTO. Your usage may vary depending on: driving style, trailer towing,
loaded vehicle weight, weather, idle time, PTO usage, etc.
Pick-up (3.31 axle ratio)
Driving
styleTrailer towing /
aggressive or city
drivingNormal drivingSteady highway
driving
DEF
usage4100 miles
(6598 km) –
7100 miles
(11426 km)7100 miles
(11426 km) –
9600 miles
(15450 km)9600 miles
(15450 km) –
10000 miles
(16093 km) +
Pick-up (3.55 axle ratio)
Driving
styleTrailer towing /
aggressive or city
drivingNormal drivingSteady highway
driving
DEF
usage2800 miles
(4506 km) –
5800 miles
(9334 km)5800 miles
(9334 km) –
8100 miles
(13036 km)8100 miles
(13036 km) –
9700 miles
(15611 km)
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Pick-up (3.73 axle ratio)
Driving
styleTrailer towing /
aggressive or city
drivingNormal drivingSteady highway
driving
DEF
usage2050 miles
(3299 km) –
5050 miles
(8127 km)5050 miles
(8127 km) –
7300 miles
(11748 km)7300 miles
(11748 km) –
8900 miles
(14323 km)
Pick-up (4.30 axle ratio)
Driving
styleTrailer towing /
aggressive or city
drivingNormal drivingSteady highway
driving
DEF
usage1100 miles
(1770 km) –
4100 miles
(6598 km)4100 miles
(6598 km) –
6300 miles
(10139 km)6300 miles
(10139 km) –
7900 miles
(12714 km)
Chassis cab (non–PTO)
Driving
styleTrailer towing /
aggressive or city
drivingNormal drivingSteady highway
driving
DEF
usage1700 miles
(2736 km) –
4700 miles
(7564 km)4700 miles
(7564 km) –
7800 miles
(12553 km)7800 miles
(12553 km) –
9300 miles
(14967 km)
Chassis cab (with PTO)
PTO
usage<---Cont. PTO usage — Min. PTO usage--->
DEF
usage0 miles (0 km) — 7800 miles (12553 km)
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