headlamp FORD WINDSTAR 1999 2.G User Guide

2. Make sure the headlamps and vehicle accessories are off.
3. Make sure the parking brake is
set.
4. Make sure the gearshift is in P
(Park).
5. Turn the key to 4 (ON) without
turning the key to 5 (START).
Make sure the corresponding lights illuminate briefly. If a light fails to
illuminate, have the vehicle serviced.
1
2
34
5
40
4080
120
160
20020
12345
6
760
80100
120MPH RPMX1000 THEFT
TRAC
ACTIVE TRAC
OFFTEMP
H
FFUEL
E
km/h
BRAKE
mi
O/D
OFF
Starting
148

The high-current fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingDescription
1 30A* Powertrain Control Module Relay
2 10A* Powertrain Control Module, Front Electronic
Module
3 10A* A/C Compressor Clutch
4 25A* Horns, Horn Relay (coil)
5 15A* Fuel Pump Motor, Powertrain Control Module
6 30A* Front Wiper Motor, Front Wiper Relay, Front
Washer Pump, FEM
7 25A* Rear Wiper Motor, Rear Washer Pump, Rear
Wiper Relay (coil)
8 Ð Not Used
9 Ð Not Used
10 Ð Not Used
11 Ð Not Used
12 Ð Not Used
13 Ð Not Used
14 Ð Not Used
15 15A* Right Headlamp (Low and High Beam)
16 15A* Left Headlamp (Low and High Beam)
17 Ð Not Used
18 Ð Not Used
19 15A* AX4S Transaxle, Vapor Management Valve,
A/C Clutch Relay Coil, EGR Control Solenoid,
Engine Fuel Control HO2S #11 Sensor,
Engine Fuel Control HO2S #21 Sensor,
Catalyst Monitor HO2S #12 Sensor, Catalyst
Monitor HO2S #22 Sensor, Canister Vent
Solenoid
Roadside emergencies
174

EXTERIOR BULBS
Replacing exterior bulbs
It is a good idea to check the operation of the following lights frequently:
²Headlamps
²Turn signals
²Cornering lamps
²High-mount brakelamp
²Tail lamps
²Brakelamps
²Backup lamps
²License plate lamps
Do not remove lamp bulbs unless they will be replaced immediately. If a
bulb is removed for an extended period of time, contaminants may enter
the lamp housings and affect performance.
Handle a halogen bulb carefully and keep out of children's reach.
Grasp the bulb only by its plastic base and do not touch the
glass; the oil from your hand could cause the bulb to break the next
time that the headlamps are operated.
Replacing headlamp bulbs
Handle a halogen headlamp bulb carefully and keep out of
children's reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
To remove the headlamp bulb:
1. Make sure headlamp switch is in OFF position, then open the hood.
Maintenance and care
224

Note size and location of retainer
pins for installation.
2. At the back of the headlamp, pull
two retainer pins up to release the
headlamp assembly.
3. Pull headlamp assembly forward
disengaging the lamp from the rear
retainer to expose the back of the
bulb.
4. Release clip and disconnect the
electrical connector from the bulb.
5. Remove the bulb retaining ring by
rotating it counterclockwise (when
viewed from the rear) about
1/8 turn to free it from the bulb
socket, and slide the ring off the
plastic base. Keep the ring to retain
the new bulb.
6. Without turning, remove the old
bulb from its socket by gently pulling it straight back out of the lamp
assembly.
To install the new bulb:
1. With the flat side of the new
bulb's plastic base facing upward,
insert the glass end of the bulb into
the lamp assembly. Turn the bulb
left or right to align the grooves in
the plastic base with the tabs in the
lamp assembly. When the grooves
are aligned, push the bulb into the
lamp assembly until the plastic base contacts the rear of the lamp
assembly.
Maintenance and care
225

2. Install the bulb retaining ring over the plastic base until it contacts the
rear of the socket by rotating clockwise until you feel a ªstop.º
3. Connect the electrical connector into the rear of the plastic base until
it snaps, locking it into position.
4. Install the headlamp on vehicle by aligning the lamp with the rear
retainer, push rearward and secure with two retainer pins.
5. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Replacing front parking/turn signal bulbs
Note size and location of retainer
pins for installation.
1. At the back of the headlamp, pull
two retainer pins up to release the
headlamp assembly.
2. Pull headlamp assembly forward
disengaging the lamp from the rear
retainer to expose the back of the
bulb.
3. Remove bulb socket by turning it
counterclockwise about
1¤4turn,
then slide it out of the lamp
assembly.
4. Carefully pull bulb straight out of
the socket and push in the new
bulb.
5. To complete installation, follow
removal procedure in the reverse
order.
Maintenance and care
226

Using the right bulbs
Function Trade Number
Front park/turn lamps 3157 NAK
Cornering lamps 3156K
Headlamps 9007
Rear license plate lamps 168
High-mount brake lamp 921
Rear turn lamps 3156K
Backup lamps 3156K
Brake/tail lamps 3157K
Dome lamp 921
Cargo liftgate lamp T-562
Map lamps/dome 578 (opt)
Stepwell lamp T-562
Front seat footwell 194
Front door mounted courtesy lamp 168
Second row reading lamp 578
To replace all instrument panel lights - see your dealer.
AIMING THE HEADLAMPS
Your vehicle is equipped with a Vehicle Headlamp Aim Device (VHAD)
on each headlamp body. Each headlamp may be properly aimed in the
horizontal direction (left/right) and the vertical position (up/down).
A non-zero bubble reading does not necessarily indicate out-of-aim
headlamps. If your vehicle is not positioned on a level surface, the slope
will be included in the level indicator. Therefore, vertical headlamp
adjustment should be performed only when beam direction appears to be
incorrect.
You will need one E8 Torx socket to make the adjustments.
If the vehicle has been in an accident, the vehicle's front structure
should be properly aligned before aiming the headlamps.
Maintenance and care
228

Horizontal aim adjustment
1. Park the vehicle on a level
surface
2. With the hood open, locate the
horizontal indicator and the
adjusting screw on the inner top of
the headlamp.
3. The ªIº and ªOº on the yellow
ring refer to the directional change
(inboard or outboard of vehicle) of
the horizontal aim.
²For the left-hand (driver's side)
headlamp, turning the adjusting
screw clockwise will change the
aim outboard (left), and turning
the adjusting screw
counterclockwise will change the
aim inboard (right).
²For the right-hand (passenger side) headlamp, turning the adjusting
screw clockwise will change the aim outboard (right), and turning the
adjusting screw counterclockwise will change the aim inboard (left).
4. Use an E8 Torx socket to turn the horizontal adjusting screw until the
ª0º mark on the yellow dial lines up with the reference mark on the
marker (as shown) when viewed directly from above.
5. When the horizontal aim has been adjusted, close the hood.
I O
Maintenance and care
229

Vertical aim adjustment
The numbers shown on the vial indicate beam direction in degrees up or
down.
1. Park the vehicle on a level
surface
2. Locate the bubble level vertical
aim indicator located on the bottom
shelf of the headlamp reflector,
visible through the headlamp lens.
3. With the hood open, locate the
vertical adjusting screw on the outer
top of the headlamp.
4. Using an E8 Torx socket rotate
the adjusting screw until the bubble
in the vial is centered between the
two white lines (which represent
the ª0º mark) when viewed from the
front of the lens.
5. When the horizontal and vertical
indicators are set to the ª0º mark, the headlamp has been properly
aimed.
6. Close the hood.
CLEANING AND CARING FOR YOUR VEHICLE
Refer to the ªCustomer Assistance Guideº for a list of Ford-approved
cleaners, polishes and waxes.
DU
Maintenance and care
230

Gas mileage (see Fuel
economy) ..............218,219,220,221
Gauges .........................................12
engine coolant temperature
gauge .........................................13
GVWR
(Gross Vehicle Weight Rating)
calculating ...............................161
Hazard flashers .........................167
Head restraints ...........105,109,110
Headlamps
aiming ........................228,229,230
bulb specifications ..................228
high beam ..............................8,26
warning chime ..........................11
Heating ........................................27
heater only system ...27,28,29,30,
31,32,33,34
rear seat controls .....................35
Hood ..........................................189
Ignition .......................................239
Inspection/maintenance (I/M)
testing ........................................223
Instrument panel
cleaning ...................................233
Keyless entry system
autolock .....................................99
Keys
key in ignition chime ...............11
positions of the ignition ...........70
Lamps
autolamp system .......................27
daytime running light ...............26
headlamps .................................25
headlamps, flash to pass ..........26
instrument panel, dimming .....25
interior lamps ......................85,87
replacing bulbs .........224,226,227
Lane change indicator
(see Turn signal) ........................74
Liftgate ......................................103Lights, warning and indicator
air bag ..........................................8
anti-lock brakes (ABS) ..............8
anti-theft .....................................7
brake ............................................9
charging system ..........................6
door ajar ....................................10
high beam .................................11
low fuel ........................................6
low washer fluid .......................11
oil pressure .................................8
overdrive off ................................9
safety belt ...................................7
traction control off .....................7
turn signal indicator ...................7
Locks
childproof ..................................80
Lumbar support, seats ......108,109
Message center ......................14,15
system check button ...........15,16
warning messages ................16,21
Mirrors .........................................81
automatic dimming rearview
mirror ........................................80
cleaning ...................................235
fold away ...................................79
heated ........................................79
side view mirrors (power) .......78
Motorcraft parts ........................218
Octane rating ............................217
Odometer .....................................13
Overdrive ..............................75,156
Panic alarm feature, remote
entry system ................................95
Parking brake ............................152
Power distribution box
(see Fuses) ...............................173
Power door locks ...................79,80
Power steering ..........................154
fluid, checking and
adding ...............................200,201
Index
244