FORD WINDSTAR 2002 2.G Repair Manual

Temperature Control
Controls the temperature of the airflow for the front part of the
passenger compartment.
Mode selector control
The mode selector control allows
you to adjust the direction of the
airflow to the front part of the
passenger compartment.
The air conditioning can operate in all modes. However, the air
conditioning will only function if the outside temperature is about 6ÉC
(43ÉF) or higher.
Since the air conditioner removes considerable moisture from the air
during operation, it is normal if clear water drips on the ground under
the air conditioner drain while the system is working and even after you
have stopped the vehicle.
²MAX A/C-Uses recirculated air to cool the vehicle. MAX A/C is noisier
than
A/C, but more economical and will cool the inside of the vehicle
faster. In this mode, the air conditioning will automatically engage if
the outside temperature is about 6ÉC (43ÉF) or higher. However, the
indicator will not light unless
A/Cis selected. IfA/Cwas previously
selected before using MAX A/C, the indicator light will remain lit.
Airflow will be from the instrument panel registers. This mode can
also be used to prevent undesirable odors from entering the vehicle.
²
(Panel)-Distributes outside air through the instrument panel
registers. Heating and air conditioning capabilities are provided in this
mode. Push
A/Cto cool the vehicle below the outside temperature.
A/C
FRONT
REAR
OFFMAX
A/C
REAR CTL
MAX
A/C
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61

²OFF-Outside air is shut out and the fan will not operate. For short
periods of time only, use this mode to prevent undesirable odors from
entering the vehicle.
²
(Panel and floor)-Distributes outside air through the instrument
panel registers and the floor ducts. Heating and air conditioning
capabilities are provided in this mode. Push
A/Cto cool the vehicle
below the outside temperature. For added customer comfort, when
the temperature control knob is anywhere in between the full hot and
full cold positions, the air distributed through the floor ducts will be
slightly warmer than the air sent to the instrument panel registers.
²
(Floor)-Allows for maximum heating by distributing outside air
through the floor ducts. Heating and air conditioning capabilities are
provided in this mode. Push
A/Cto cool the vehicle below the outside
temperature.
²
(Floor and defrost)-Distributes outside air through the windshield
defroster ducts and the floor ducts. Heating and air conditioning
capabilities are provided in this mode. In this mode, the air
conditioning will automatically engage if the outside temperature is
about 6ÉC (43ÉF) or higher. However, the indicator will not light
unless
A/Cis selected. IfA/Cwas previously selected before using
Floor/Defrost, the indicator light will remain lit. For added customer
comfort, when the temperature control knob is anywhere in between
the full hot and full cold positions, the air distributed through the floor
ducts will be slightly warmer than the air sent to the windshield
defrost ducts.
²
(Defrost)-Distributes outside air through the windshield defroster
ducts. It can be used to clear ice or fog from the windshield. If the
temperature is about 6ÉC (43ÉF) or higher, the air conditioner will
automatically dehumidify the air to reduce fogging. However, the
indicator will not light unless
A/Cis selected.
Cooling your vehicle with outside air
Cooling your vehicle with air conditioned outside air is quieter but less
economical than using recirculated air. It also has less cooling capacity.
In order to cool your vehicle using outside air:
1. Turn the mode selector to
,or.
2. Press
A/C. The indicator light next to theA/Ccontrol will illuminate.
3. Slide the temperature control knob to the left.
Climate Controls
62

4. Turn the fan speed control to the position of your choice.
During periods of high humidity, vapor may be emitted from the air
outlets when using the A/C system with outside air. This can be
corrected by using MAX A/C to cool the vehicle.
Operating tips
²In humid weather conditions, place the climate control system in
Defrost mode before driving. This will reduce fogging on your
windshield. Once the windshield has been cleared, operate the climate
control system as desired.
²To reduce humidity buildup inside the vehicle in cold weather
conditions, don't drive with the climate control system in the OFF or
MAX A/C position.
²To reduce humidity buildup inside the vehicle in warm weather
conditions, don't drive with the climate control system in the OFF
position.
²Under normal weather conditions, your vehicle's climate control
system should be left in any position other than the MAX A/C or OFF
when the vehicle is parked. This allows the vehicle to ªbreatheº
through the outside air inlet duct.
²Under snowy or dirty weather conditions, your vehicle's climate
control system should be left in the OFF position when the vehicle is
parked. This allows the climate control system to be free from
contamination of outside pollutants.
²If your vehicle has been parked with the windows closed during warm
weather conditions, the air conditioner will perform more efficiently in
cooling the vehicle if driven for two or three minutes with the
windows open. This will force most of the hot, stale air out of the
vehicle. Once the vehicle has been ªaired outº, operate the climate
control system as desired.
²Do not put objects under the front seat which may interfere with the
airflow to the rear seats (if equipped).
²Remove any snow, ice or leaves from the air intake area (at the
bottom of the windshield and underneath the hood).
²Do not place objects over the defroster outlets. These objects can
block airflow and reduce visibility through your windshield. Avoid
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63

placing small objects on top of the instrument panel. These objects
may fall down into the defroster outlets and block airflow, in addition
to, damaging the climate control system.
To aid in side window defogging/demisting in cold weather conditions:
1. Select the position that distributes air through the Panel and Floor.
2. Set the temperature control to full heat.
3. Set the fan speed to full fan.
4. Direct the outer panel vents towards the side windows.
5. To increase airflow to the outer panel vents, close the central panel
vents.
Do not place objects on top of the instrument panel as these
objects may become projectiles in a collision or sudden stop.
REAR PASSENGER COMPARTMENT CLIMATE CONTROL SYSTEM
(IF EQUIPPED)
This system allows the rear seat occupants to adjust their climate
comfort level.
The rear seat climate control system is controlled from the main climate
control system on the instrument panel:
²If the main climate control system on the instrument panel is set to
OFF, the rear climate control system will also be off.
²If the rear passenger compartment climate control lever is set to OFF,
the rear climate controls will be off.
²If the rear fan control on the main climate control system is set in any
of the fan speed positions, air will be distributed from the rear seat
registers at the corresponding speed.
A/C
FRONT
REAR
OFFMAX
A/C
REAR CTL
Climate Controls
64

²If the rear fan control on the main climate control system is set to
REAR CTL, rear seat passengers can control their own fan speed and
temperature and upper or lower air distribution.
The rear climate system fan speed
control allows rear passengers to
control the volume of air that is
distributed from the rear registers.
The temperature/mode selection
control allows rear passengers to
select the temperature, as well as
whether the air is distributed from
the overhead registers or the floor
register, or a mix between the two.
The temperature/mode selection control allows you to select any
temperature setting for your desired comfort level and gives you three
choices for air distribution:
1.
2.
3.
It is important to note that whenever the temperature/mode selection
control is set to a specific temperature setting, the system automatically
determines the air distribution location:
²Cool temperature range settings allow the air to be distributed
through the overhead registers.
²Mild (mid temperature range settings) allow the air to be distributed
through both the overhead registers and the floor register.
²Warm temperature range settings allow the air to be distributed
through the floor register.
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65

REAR WINDOW DEFROSTER (IF EQUIPPED)
The rear defroster control is located
on the instrument panel.
Press the defroster control to clear
the rear window of thin ice and fog.
²The small LED will illuminate
when the defroster is activated.
The engine must be running to operate the rear window defroster.
The defroster turns off automatically after 10 minutes or when the
ignition is turned to the OFF position. To manually turn off the defroster
before 10 minutes have passed, push the control again.
CABIN AIR FILTER (IF EQUIPPED)
Your vehicle may be equipped with a Cabin air filter. The cabin air filter
restricts the entry of airborne dust and pollen particles. The filter is
located just in front of the windshield under the cowl vent screen on the
passenger side of the vehicle.
For more information, or to replace the filter, see your Ford, Lincoln or
Mercury Dealer.
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66

HEADLAMP CONTROL
Rotate the headlamp control to the
first position to turn on the parking
lamps. Rotate to the second position
to also turn on the headlamps.
Autolamp control (if equipped)
The autolamp system provides light
sensitive automatic on-off control of
the exterior lights normally
controlled by the headlamp control.
The autolamp system also keeps the
lights on for a fixed period of time
after the ignition switch is turned to
OFF.
²To turn autolamps on, rotate the
control counterclockwise.
²To turn autolamps off, rotate the control clockwise to OFF.
Daytime running lamps (DRL) (if equipped)
Turns the lowbeam headlamps on with a reduced output. To activate:
²the key must be in the ON position,
²the headlamp control is in the OFF or Parking lamps position.
Always remember to turn on your headlamps at dusk or during
inclement weather. The Daytime Running Light (DRL) System
does not activate your tail lamps and generally may not provide
adequate lighting during these conditions. Failure to activate your
headlamps under these conditions may result in a collision.
AUTO
Lights
67

High beams
²Push forward to activate.
²Pull toward you to deactivate.
Flash to pass
Pull toward you to activate and
release to deactivate.
Battery saver
The battery saver will shut off the exterior lamps 10 minutes after the
ignition switch has been turned off and the headlamp control is in the
HEADLAMP position. The system will not turn off the parking lamps if
the headlamp control is in the PARK position. For interior lights, refer to
Illuminated entryin theLocks and securitychapter.
Lights
68

PANEL DIMMER CONTROL
Use to adjust the brightness of the
instrument panel lighting during
headlamp and parklamp operation.
²Rotate control to full up position
to turn on all interior lights.
²Rotate control to next position
(adjustment dial) and move up
and down to adjust the
instrument panel lights.
²Rotate to the first or second
lower detent position to turn on the instrument panel lights to full
brightness.
This control also has other features that are activated whenany door is
opened:
²Rotate to full up position or next position (adjustment dial) to turn on
all interior lights.
²Rotate to first lower detent position to activate ªsleeping baby
modeºÐ dome lamps will remain off and only the lower lamps will
illuminate.
²The second lower detent position (full down) will shut off all interior
lights.
The dome lamp will not illuminate if the control switch is in the OFF
position.
AIMING THE HEADLAMPS
The headlamps on your vehicle are properly aimed at the assembly plant.
If your vehicle has been in an accident the alignment of your headlamps
should be checked by a qualified service technician.
You will need one E8 Torx socket to make the adjustments.
Lights
69

Vertical aim adjustment
1. Park the vehicle on a level surface approximately 7.6 meters (25 feet)
from a vertical wall or screen directly in front of it.
²(A) Eight feet
²(B) Center height of lamp to ground
²(C) Twenty five feet
²(D) Horizontal reference line
2. Measure the height from the center of your headlamp to the ground
and mark a 2.4 meter (8 foot) horizontal reference line on the vertical
wall or screen at this height (a piece of masking tape works well). The
center of the lamp is marked by a 3.0 mm circle on the headlamp lens.
3. Turn on the low beam headlamps to illuminate the wall or screen and
open the hood.
A
D
B
C
Lights
70