fuse box GEELY CK 2008 Workshop Manual

Page 169 of 392

1622. INSPECT STARTER NO-LOAD
(a) Connect the magnet exciting coil and the terminal.
(b) Connect the ammeter and the battery to the starter
as shown.
(c) Check that the starter rotates smoothly and steadily
with the clutch pinion gear moving out.
(d) Check that the ammeter shows the specified
current.
Specified current: 90 A or less at 11.5 V
if the current is not normal, replace the starter.
3. WIRING
(a) Check that the connecting wire between
the positive (+) and the starter is stable
and reliable, and the insulating bush is in
good condition, in order to avoid a fire
caused by electric spark.
(b) Check that there is continuity in the wire
and if the insulating bush is not damaged.
If the harness is damaged, replace it.AmmeterIgnition SwitchBattery Main Fuse BoxStarter

Page 173 of 392

166II. CHARGING SYSTEM INSPECTION1. CHECK BATTERY WORKING VOLTAGE
(a) After having driven the vehicle and in the case that 20 minutes have not passed after having stopped the
engine, turn the ignition switch ON and turn on the electrical system (headlight, blower motor) for 60
seconds to remove the surface charge.
(b) Turn the ignition switch OFF and
turn off the electrical systems. Then
measure the battery voltage
between the negative and positive
terminals of the battery.
Standard voltage: 12.5-12.9V at
20°C
HINT:
If the voltage is less than specification, charge the battery.
2. CHECK BATTERY TERMINALS, FUSE BOX AND FUSE
(a) Check that the battery terminals are not loose or corroded.
(b) Check if fuse box and fuse for continuity.

Page 182 of 392

175II. DETAILED SOLUTION PROCEDURE1. THE WHOLE COMBINATION METER
DOSE NOT OPERATE.
(a) Inspect fuse
1Check fuse CLUSTER (10A) in the main fuse
box for continuity.
2Check fuse AM (30A) in the main fuse box
for continuity.
3Check fuse MAIN (80A) in the fuse box for
continuity.
Result and solution: If a certain fuse is burnt, replace a fuse
with the same capacity.Ignition SwitchMain Fuse BoxCombined Meter AssemblyBatteryFuse Box

Page 207 of 392

200IV. LOCATION OF LIGHT SYSTEMFuse BoxInterior LampRear Row
Reading LampLH Turn Lamp Assembly
Lamp Assembly LH Front Fog Assembly
Front Headlamp Height
Adjusting SwitchHeadlamp Switch Lamp
Control Switch, Haedlamp
DIM Switch Turn Signal
Lamp SwitchHazard Warning
SwitchParking Brake SwitchBackup Lamp Switch
Brake SwitchDoor Courtesy Lamp Switch
LH/Front, Rear Door
Courtesy Lamp Assembly
LH Front Combined

Page 233 of 392

226II. Inspection1. Power switch system doesn't work
Wiring Diagram
(1) Check radio assembly (+B, ¬ACC, ¬GND)
1Check the continuity between terminals under each operating condition as shown in the table below
Standard:
2Check the voltage between terminals under each operating condition as shown in the table
Standard:
Normal:Repair or replace wire harness, connector
Abnormal:Check or replace radio assemblyMain Fuse BoxRadio and CD
BatteryFusible Link BoxIgnition SwitchTester connection Condition Standard Status
GND Consta nt Status ContinuityTeste r Connec tion Condition Sta nda rd Sta tus
+B - GND Consta nt Status 10~
14V
ACC - GND Ignition switch ACC or ON 10~
14V

Page 234 of 392

2272. The radio backlight does not light up with the illumination switch ON
Wiring Diagram
(1) Check radio assembly (TAIL)
Check the voltage between terminals under each operating condition as shown in the table below.
Standard:
Abnormal:Repair or replace wire harness and connector
Normal:Check and replace radio assemblyMain Fuse BoxRadio and CDFusible Link Box
BatteryLight
Control
Switch
BatteryTeste r Connec tion Condition Sta nda rd Sta tus
TAIL - GND Combined Switch (Light switc h) 10~
14V

Page 235 of 392

2283. Speaker soundless in all modes
Wiring Diagram
(1) Check LCD (Liquid Crystal Display) illumination
1Turn ignition switch to ACC
2Connect radio assembly continuity
3Switch on position lamp
Standard: Radio assembly LCD light goes on
Abnormal:Go to Step (7)
Normal:Go to Next Step
(2) Control volume and adjust volume balance
yOperate the radio assembly to adjust volume balance and find soundless speaker
Check and replace the radio assembly if all the speakers are soundless
Check and replace the soundless speakers if some of the speakers are soundlessMain Fuse BoxRadio and CDIgnition switchFusible Link BoxBatteryLeft Rear SpeakerRight Rear SpeakerLeft tweeter SpeakerRight tweeter SpeakerLeft Front Speaker
Right Front Speaker

Page 261 of 392

2543.Internal trouble
4. Power troubleDIAGNOSTIC PROCEDURES(1) Check battery
yIs the battery voltage measured higher than 9V?
Yes: continue with next step.
No: low battery voltage, check the charging/discharging system.
ySee Chapter I, Charging System-Battery Checking
(2) Check the wire harness between battery and fuse box
yRemove fuse box and turn the ignition switch ON, without loosening connector.
yMeasure and see if the electrical potential between two terminals of the fuse box is more than 9V.
Yes: continue with next step.
No: check the wire harness.DTC B1620 Internal trouble of SRS unitCAUTION

Condition for running the DTC is to inspec t the dia gnostic trouble code that
ma y not a ppe a r prior to this te st. P e rforming this te st ma y re sults in body injury orda ma ge d system due to misoperations. The re fore , prepa ra tions must be ma debefore checking.

Internal circuit trouble of SRS ECU
P ossible Ca use Interna l trouble of SRS unit
Operation
Replace the SRS unit, see SRS System, Removal & Installation of SRS Unit Che c king ConditionsDTC B1112 Low power source voltage of SRS ECU
CAUTION
Condition for running the DTC is to inspe ct the diagnostic trouble c ode that ma y not
a ppea r prior to this test. P e rforming this te st ma y re sults in body injury or da ma ge dsyste m due to misoperations. Therefore, prepa ra tions must be ma de beforechecking.

The e lec tric a l pote ntia l be twe e n pins 5 a nd 6 of the c onne c tor of SRS unit is
le s s t ha n 9V .

Low batte ry volta ge
Trouble in wire ha rne ss betwe e n ba tte ry and SRS ECU C he c king C ondit ions
P os s ible C a us e

Page 262 of 392

255(3) Check the wire harness between the fuse box and the connector of the SRS unit
CAUTION
If it is not handled properly, the airbag assembly may be triggered and deployed, leading to serious injury to a
person. Therefore, prior to handling, read the service cautions carefully. See service cautions for SRS.
1Turn the ignition switch to LOCK.
2Loosen the negative (-) terminal cable from the battery and wait for over 1 minute.
3Remove steering column hood.
4Loosen the connector of the clock spring.
5Remove glove box (along with passenger airbag assembly)
6Loosen passenger airbag assembly connectors.
7Remove left trim plate.
8Loosen all the SRS unit connectors.
9Reconnect the negative (-) terminal cable of the battery and turn ignition switch ON, check whether the
electrical potential between pins 5 and 6 (ground) of the connector of SRS unit is higher than 9V.
Yes: continue with next step.
No: replace the wire harness.
VTurn the ignition switch to LOCK. 11 Loosen the negative (-) terminal cable from the battery and wait for over 1 minute. 12 Remove left trim plate. 13 Disconnect the adaptor connector of SRS unit. 14 Reconnect the battery negative (-) terminal cable and turn the ignition switch ON, check whether the
voltage between the corresponding pin of the connector and the pin (ground) is higher than 9V.
Yes: completion of trouble diagnosis.
No: replace the wire harness.
5. Driver side troubleDTC
B1 346
B1 347
B1 348
B1 349
CAUTION
● If it is not handled properly, the airbag assembly may be triggered and deployed,leading to s erious injury to a person. Therefore, prior to handling, read the service cautionscarefu lly .
See s erv ice cau t io n s fo r SRS
If there is driver airbag
● The resistance between terminals of the SRS unit connectors is out of range.
The wire harness of the driver airbag of SRS is short or open circuited.
● Driv er airb ag as s emb ly tro u ble.
● Clock spring internal trouble.
● Trouble of the connector of the circuit between clock spring and SRS ECU.
● The wire harness between clock spring and SRS ECU is open or short-circuited.
● In co rrect in s ert io n o f t h e co n n ect o r o f t h e d riv er airb ag g en erat o r o f SRS. Driver airbag trouble (high or low resistance, short circuit, ground, etc.)
Ch e c kin g Co n d it io n s
Pos s ib le caus e

Page 310 of 392

303Figure 6 A/C System Electrical Appliance DiagramIII. Protecting Device1. Low temperature protection
Evaporator temperature sensor, when the sensed temperature is lower than 3°C, the compressor clutch
is de-energized and stops operation.
2. High temperature protection
Water temperature sensor, when the sensed water temperature reaches 109°C, the compressor clutch is
de-energized and stops operation.
3. Low pressure protection
When pressure sensed by the pressure switch is lower than 0.25MPa, the compressor clutch is de-
energized and stops operation.
4. Voltage protection
When the pressure sensed by the pressure switch reaches 1.7MPa, radiator fan rotates.
5. High pressure protection
When the pressure sensed by the pressure switch reaches 2.6MPa, the compressor clutch is de-energized
and stops operation.
6. Normal pressure
When system pressure reaches 0.25MPa~2.4MPa, control the A/C idle speed. Color of wire:R-Red Bl-Blue Y-Yellow Lg-Light green Br-Brown B-Black P-Pink G-Green W-White Gr-Gray
1. Battery 2. Main Fuse Box 3. Alternator 4. Ignition Switch 5. Idle Rise Valve 6. Blower 7. Relay
8. Blower Regulating Resistance 9. Blower Switch 10. A/C Switch 11. A/C Low Pressure Switch
12. Compressor 13. Condensor Fan 14. Radiator Fan 15. A/C High Pressure Switch
16. Water Temperature Sensor 17. Evaporator Temperature Sensor 18. Electronic Wind Door Actuator Switch
19. Electronic Wind Door Actuator 20. Revolution Sensor 21. Engine ECU