engine GEELY FC 2008 Workshop Manual

Engine cover/automobile door--Front automobile door
Front automobile door
Subassembly
.
 : Regulated torque
1
2
3
4
5
6
78
9
10
1118
17 16 15 14
2220
19
21 13
12 32
26
2731 30
29 28 272625
33
24
23
 367 

Engine cover/automobile door--Front automobile door 368 Name of parts Specification Amount Marked
number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33Number of parts
68000147
68000162
68000149
Q1860610
68000159
67000157
Q32006
68000153
Q2580816
Q1860610
JQ2756316
67000123
Q1860610
68000145
Q2716319
67000132
68000144
Q2714216
68010050
Q2204816
67000107
68000141
68000160
62000479
62000025
62000024
Q1840820
68000163JQ1840816T1F31Q1400616
62000027
68010052
68000151Right front glass assembly
Seal tape of right front glass leading slot
Right front glass leading slot assembly
Hexagon flange face bolt
Exterior seal tape of right front door glass
Right exterior electric rearview mirror assembly
Hexagon flange face nut
Right front door locker organization assembly
Inner hexagon floriated raised countersunk head screw
Hexagon flange face bolt
Combination part of hexagon head self-tapping screw with flat gasket
Right front door glass lift assembly
Hexagon flange face bolt
Right front door board bracket
Cross slot plate head self-tapping screw
Right front small speaker cover assembly
Right front door control panel assembly
Freerson plate head self-tapping screw
Right front door inner defending board assemblyCombination part of cross slot plate head self-tapping screw with flat washerDoor light assembly
Right front door defender water curtain assembly
Right front door seal tape assembly
Right front door assembling assembly
Right front door upper hinge assembly
Hexagon flange face bolt (with step)
Hexagon flange face bolt
Front door limiter assembly
Hexagon flange face bolt
Combination part of hexagon head bolt with flat washer
Right front door lower hinge assembly
Right side door inner handle assembly
Right front door exterior handle assembly1
1
1
1
1
1
3
1
3
2
1
1
6
1
2
1
1
1
1
1
1
1
1
1
1
2
4
2
2
2
1
2
1M6 × 10
M6
M6× 18
M6× 10
ST6.3 × 16
M6 × 10
ST6.3 × 19
ST4.2 × 16
ST4.8 × 16
M8× 20
M8× 20
M8× 16
M8× 16

Engine cover/automobile door--Front automobile door
Overhaul
Hint:
zWhen assembling, please work by the sequence which is opposite with disassembling
sequence; but when it has items that need to pay special attention, it will add special
specification.
zOverhaul procedure for right side is same as the left side.
zPlease refer to subassembly figure of front door on page 360.
1. Disassemble left front door control panel assembly [68000142]
(a) Disassemble the screw.
(b) Use screw driver to disassemble left front door control panel assembly.
Hint: before using screw driver, it is necessary to wrap its needled top with adhesive tape.
(c) Disassemble the joint.
2. Disassemble left front door inner defending board assembly [68010049]
(a) Disassemble the screw.
(b) Without equipping with door control light: use screw driver to disassemble door inner defending board
assembly.
(c) Equipping with door control light: use screw driver to disassemble door inner defending board assembly,
then disassemble the joint again.
(d) Equipping with door control light: use screw driver to disassemble door control light.
3. Disassemble left door inner handle assembly [68010051]
(a) Disassemble inner handle, and disassemble two pull cables from inner handle.
4. Disassemble repairing hole cover of left front door
5. Disassemble left front small loudhail cover assembly [67000131]
 369  6. Disassemble left exterior electric rearview mirror
assembly [67000155]
(a) Disassemble the joint.
(b) Disassemble three screw caps and left exterior electric
rearview mirror.
7. Disassemble exterior seal tape of left front door glass
[68000158]

Engine cover/automobile door--Front automobile door
8. Disassemble left front glass assembly [68000146]
Hint: insert the cloth in door steel board to prevent it from
scratching the glass.
(a) Turn the door glass until the bolts happens in repairing
hole.
(b) Disassemble two bolts and door glass.
Note: do not damage the door glass.
Hint: pull the door glass upwards to disassemble it.
9. Disassemble seal tape of left front glass guide slot
[68000161]
10. Disassemble left front door glass lift assembly
[67000122]
(a) Disassemble the joint.
(b) Disassemble six bolts and glass lift.
11. Spread lubricating grease on automobile body.
12. Disassemble left front door window glass guide
slot assembly [68000148]
Disassemble the screw and door framework rear lower bracket.
13. Disassemble left front door locker organization as-
sembly [68000152]
(a) Disassemble the joint.
(b) Disassemble connecting rod from exterior handle.
(c) Disassemble the bolt and screw.
(d) Use planetary socket wrench (T30) to disassemble three
planetary screws and door locker.
(e) Disassemble two screws and left front door locker organi-
zation driver.
14. Spread lubricating grease on automobile body.
Spread MP lubricating grease on sliding and turning parts of
lift assembly.
15. Disassemble left front door exterior handle pedestal.
(a) Use planetary socket wrench to disassemble the screw
and door key tank.
(b) Disassemble exterior handle from exterior handle pedestal.
(c) Use planetary socket wrench to disassemble the screw
and left front door exterior handle pedestal.
 370  16. Assemble left front door locker organization assembly [68000152]
(a) Use two screws to assemble left front door locker organization driver.
(b) Use planetary socket wrench (T30) to assemble three planetary screws and front door locker assembly.
Torque: 5.0 N
⋅ ⋅⋅ ⋅
⋅m
(c) Assemble the bolts and screws.
(d) Connect connecting rod to exterior handle.
(e) Connect the joint.

Engine cover/automobile door--Front automobile door
17. Assemble left front door glass lift assembly [67000122]
(a) Use six bolts to assemble left front door glass lift.
Torque: 8.0 N
⋅ ⋅⋅ ⋅
⋅m
(b) Assemble electric window lift and door glass.
(c) Connect electric window switch to wiring harness and turn ignition switch to ON.
(d) Operate UP and DOWN several times by hand repeatedly.
(e) Check whether the AUTO UP→AUTO DOWN of automatic operation is normal.
Hint:
zWhen it is set up again, anti-clamping protection function does not work.
zAfter implementing AUTO UP operation to close window completely, if automobile window
could not be operated downwards, it is necessary to set up the lift again.
(f) Check the function of electric window.
 371  18. Check the function of electric window
19. Assemble repairing hole cover of left front door
Hint:
zWhen assembling repairing hole cover, pull out con-
necting rod and joint from repairing hole cover.
zAfter assembling repairing hole cover, connecting rod
and joint could not be bent or concaved.
zAfter assembling repairing hole cover, it is necessary
to confirm the affixing situation of adhesive tape.

Engine cover/automobile door--Front automobile door
Adjustment
Hint: the working procedure for right side is same as left side.
1. Check the clearance of left front door
(a) Check whether following data is in standard value.
2. Adjust the clearance of left front door.
(a) Use special tool to loosen hinge bolt at the side of automo-
bile body to adjust the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(b) Loosen hinge bolt at the side of automobile body to adjust
the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(c) Loosen lightly fixing screw of locking pedestal and use plas-
tic hammer to knock lightly locking pedestal to adjust its
position.
(d) Lock fixing screw of locking pedestal again.
Torque: 23 N
⋅ ⋅⋅ ⋅
⋅m
At the side of
automobile bodyAt the side of
automobile door
 372 
At the side of
automobile door At the side of
automobile body

Engine cover/automobile door--Rear automobile doorRear automobile doorOverhaulHint:zWhen assembling, please work by the sequence which is opposite with disassembling
sequence; if necessary, it will have assembling instruction..zOverhaul procedure for right side is same as the left side.1. Disassemble left rear door control panel assembly [68000176]Use screw driver to disassemble left rear door control panel assembly.Fixing
clasp
Fixing
clasp 373  2. Disassemble left rear door inner trim board assem-
bly [68010057](a) Disassemble three screws.
(b) Disconnect the fixing clamp, then pull inner trim board up-
wards to disassemble it.3. Disassemble left door inner handle assembly
[68010051]Disassemble inner handle and two pull cables from inner handle.4. Disassemble left rear door repairing hole cover.Disassemble repairing hole cover.5. Disassemble exterior seal tape of left rear door glass
[68000196]
6. Disassemble seal tape of left rear glass guide slot
[68000199](a) Disassemble seal tape of left rear glass guide slot.7. Disassemble left rear door window glass guide slot
assembly [68000187]Disassemble two bolts and comparting pillar of rear window.8. Disassemble left rear door triangle glass [68000181](a) Disassemble left rear door triangle glass.
Note: do not damage the glass.
(b) Disassemble corner window waterproof rubber from the glass.9. Disassemble left rear glass assembly [68000179]Hint: insert the cloth in the door steel board to prevent the glass from scratching.
(a) Drop the door glass.
(b) Incline door glass and disassemble the roller pole of lift from glass leading slot to disassemble door
glass.10. Disassemble left rear door lift assembly [67000124](a) Disassemble the joint.
(b) Disassemble four bolts and window lift.

Engine cover/automobile door--Rear automobile door
11. Spread lubricating grease on automobile body.
Spread MP lubricating grease on sliding and turning parts of
door locker.
12. Disassemble left rear door exterior handle pedestal.
(a) Use planetary socket wrench to disassemble the screw
and left rear door exterior handle cover.
(b) Disassemble exterior handle.
(c) Use planetary socket wrench to disassemble the screw
and left rear door exterior handle pedestal.
13. Assemble left rear door locker organization assem-
bly [68000191]
(a) Assemble left rear door locker organization driver and two
screws.
(b) Use planetary socket wrench to assemble left rear door
locker organization assembly and three screws.
Torque: 5.0 N
⋅ ⋅⋅ ⋅
⋅m
(c) Assemble the bolt.
(d) Connect the joint.
14. Assemble left rear door glass lift assembly
[67000124]
Torque: 5.5 N
⋅ ⋅⋅ ⋅
⋅m
15. Assemble left rear door repairing hole cover.
(a) Assemble repairing hole cover on door steel board.
Hint:
z zz z
zWhen assembling repairing hole cover, pull out
connecting rod and joint from repairing hole cover.
z zz z
zAfter assembling repairing hole cover, connecting
rod and joint could not be bent or concaved.
z zz z
zAfter assembling repairing hole cover, it is neces-
sary to confirm the affixing situation of adhesive
tape.
 374 
Adhesive
tape

Engine cover/automobile door--Rear automobile door
Adjustment
Hint: working procedure for right side is same as the left side.
1. Check the clearance of left rear door.
(a) Check whether following data is in standard value.
 375 

Engine cover/automobile door--Rear automobile door
2. Adjust the clearance of left rear door.
(a) Loosen hinge screw cap at the side of automobile body to
adjust the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(b) Loosen hinge screw cap at the side of automobile door to
adjust the door.
Torque: 26 N
⋅ ⋅⋅ ⋅
⋅m
(c) Loosen lightly fixing screw of locker pedestal, and use plastic
hammer to knock lightly the locker pedestal to adjust its
position.
(d) Lock the fixing screw of locker pedestal again.
Torque: 23 N
⋅ ⋅⋅ ⋅
⋅m
At the side of
automobile body
 376 
At the side of
automobile bodyAt the side of
automobile door
At the side of
automobile door