battery GEELY FC 2008 Service Manual

Safety belt
Note
Hint:
When scraping a automobile equipping with safety belt pre-tension crimper, or disposing the safety belt
(equipping with safety belt pre-tension crimper), firstly, it is necessary to make by following steps.
If happening any abnormal phenomenon, please consult with GEELY automobile company.
When disposing a impacted automobile, and its safety belt pre-tension crimper did not explode, its treatment
step is same as the “Treatment step 1-(e)”.
Warning:
zForbid disposing the safety belt pre-tension crimper that does not work.
zWhen exploding the safety belt pre-tension crimper, it will produce big explosive noise, so this opera-
tion should be made out of automobile and in environment where will not influence near habitants.
zWhen exploding the safety belt pre-tension crimper, it is necessary to use SRS airbag exploding
special tool, at the same time, the environment implementing this operation should be apart from
electronic interruption.
zWhen exploding the safety belt pre-tension crimper, the environment implementing this operation
should be 10m apart from safety belt pre-tension crimper assembly.
zWhen exploding the safety belt pre-tension crimper, safety belt will be very hot, please do not dispose
it in 30 minutes after explosion.
zWhen disposing exploded safety belt pre-tension crimper, it is necessary to wear glove and safety
glass.
zAfter finishing this operation, it is necessary to wash your hand with water.
zDo not sprinkle water on exploded safety belt pre-tension crimper.
Safety belt--Front safety belt
Special
toolBattery
Special
tool
 270 
Treatment
1. Safety belt pre-tension crimper when scraping
automobile.
Hint:prepare a battery as the power to explode safety
belt pre-tension crimper.
(a) Confirm the function of special tool
Warning: when exploding safety belt pre-tension
crimper, it is necessary to use regulated special
tool: SRS airbag exploding tool.

Safety belt--Front safety belt
(1) Connect special tool with battery,
Connect the red clamp of special tool with the anode of
battery (+), and black clamp with the cathode of battery
(-).
Hint: Do not connect the yellow joint with safety
belt pre-tension crimper.
(2) Confirm the function of special tool.
Press working switch of special tool, then the LED on
switch should illuminate.
Warning: if working switch is not pressed, LED
illuminates, then special tool might have
malfunction, at the this time, do not use the
special tool.
(b) Disassemble the joint of safety belt pre-tension crimper.
(1) Disassemble panel trim board of front door,
(2) Disassemble panel trim board of rear door.
(3) Disassemble lower fixed bolts and trim cover of safety
belt.
(4) Disassemble lower inner trim board of middle column.
(5) Liking that shown in figure, disassemble the joint of safety
belt pre-tension crimper.
(c) Assemble special tool
(1) Assemble lower fixed bolts and trim cover of safety belt.
(2) Connect two special tools with lower fixed bolts and trim
cover of safety belt..
Note: to avoid damaging the joint and wiring har-
ness of special tool, do not lock the twice lock
of dual-lock organization.
(3) Move the special tool apart from the front end of auto-
mobile for 10m at least.
(4) Close all doors and windows.
Note: do not damage wiring harness of special tool.
(5) Connect the read clamp of special tool with the anode
of battery (+), and black clamp with the cathode of bat-
tery (-).
Special
toolBattery
Special
tool
Special
toolSpecial
tool
Over 10m
 271 

Safety belt--Front safety belt
(d) Explode safety belt pre-tension crimper.
(1) Confirm there is no one in automobile and in 10m scope apart from automobile.
(2) Press down working switch of special tool and explode safety belt pre-tension crimper.
Hint: when LED of working switch of special tool illuminates, safety belt pre-tension crimper will
explode charged gas at the same time.
(e) Treatment for safety belt pre-tension crimper.
Hint: when scraping automobile, it is necessary to explode safety belt pre-tension crimper,
then it could be scraped with automobile.
2. Only treatment for safety belt pre-tension crimper (Treatment type for exploding front
seat safety belt).
Note:
zwhen only exploding safety belt pre-tension crimper,
forbid using the automobile belonging to customer to
explode safety belt pre-tension crimper.
zWhen exploding safety belt pre-tension crimper, it is
necessary to accord with following step.
(a) Disassemble safety belt.
Hint:cut off safety belt at its position closing to
shrinker.
(b) Confirm the function of special tool.
(c) Assemble special tool.
(1) Connect two joints of special tool to the joint of safety
belt pre-tension crimper.
Note: to avoid damaging the joint and wiring har-
ness of special tool, do not lock the twice lock
of dual-lock organization.
(2) Place the safety belt pre-tension crimper on ground, and
cover it with tyre.
Note:Place the safety belt pre-tension crimper lik-
ing that shown picturey.
(3) Place th special tool above 10mm away from tire
Note: do not damage special tool and wiring har-
ness carefully.
(d) Explode safety belt pre-tension crimper.
(1) Connect red fixed clamp of special tool to the anode of
battery (+), black fixed clamp to cathode of battery (-).
(2) Confirm there is not anyone in 10m apart from the tyre
binding safety belt pre-tension crimper.
(3) Press down working switch of special tool to explode
safety belt pre-tension crimper.
Hint: when LED of working switch of special tool
illuminates, safety belt pre-tension crimper
will explode at the same time.
Special
toolSpecial
tool
Special
toolSpecial
tool Special
toolBattery
Over 10m
 272 

Safety belt--Front safety belt
Change
Hint:
zWhen assembling, please work by the sequence that is reverse with disassembling sequence,
if necessary, assembling instruction could be got.
zChanging procedure for left side and right side is same.
zRefer to subassembly drawing of front safety belt on page 273.
1. Disassemble cathode wire of battery.
2. Disassemble left front safety belt locker assembly [68010040].
(a) Disassemble driver seat assembly (referring to page 349).
(b) Disassemble safety belt locker assembly in side of driver seat gasket (referring to page 349).
(c) Only driver side: disassemble fixed clamp from gasket bracket of driver seat.
(d) Disassemble the bolts and safety belt locker assembly in side of front seat.
3. Disassemble trim board of pedal of left front door [68010020].
4. Disassemble trim board of pedal of left rear door [68010022].
 274  5. Disassemble sealed part of doorframe of left front
door [68010055].
6. Disassemble sealed part of doorframe of left rear
door [68010059].
7. Disassemble lower inner trim board of left middle
column [68010018].
8. Disassemble left front safety belt crimper assembly
[68010044].
(a) Use right-angled screwdriver to disassemble trim cover of
upper fixed bolt of safety belt.
Hint:use adhesive tape to twist its top end before using.
(b) Disassemble the bolts and crimper assembly.
(c) Use right-angled screwdriver to disassemble trim cover of
upper fixed bolt of safety belt.
Hint:use adhesive tape to twist its top end before using.
(d) Disassemble the bolts and lower fixed bolts of floor safety belt.
(e) Disconnect the joint of crimper liking that shown in figure.
Note:when disassembling the safety belt, it is necessary to turn the ignition switch to LOCK
position, and disconnect the cathode of battery for 90 seconds, then it could start to work.
(f) Disassemble the bolts and crimper.
9. Assemble left front safety belt crimper assembly.
(a) Check the inclining angle when ELR starts to lock.
(1) Confirm whether safety belt could be pulled out if the angle exceeds 45°.
Note: do not disassemble the crimper.
(b) Use the bolts to assemble crimper.
Torque: 41 N·m
(c) Use two bolts to assemble fixed seat of side shoulder belt
and safety belt.
Torque: 41 N·m
(d) Check the lock of ELR.
(e) After safety belt is assembled on automobile, check whether
the safety belt could be locked when it is pulled out quickly.
10. Assemble left front inside safety belt clamp.
Torque: 41 N·m

(b) Inspect function of rear fog light.
(1) Turn the ignition switch to ON.
(2) Inspect rear fog light’s situation when every switch works, just as following table.
Light--Light System
(b) Connect joint to directional switch and inspect from wiring harness’s side joint as following table:
Avometer terminals
2-earth
2-earth
3-earth
3-earth
5-earth
6-earth
8-earthcondition
warning light switch OFF → ON
turn light switch (right) OFF → ON
warning light switch OFF → ON
turn light (left) switch OFF → ON
turn light(left) switch OFF → ON
turn light(right) switch OFF → ON
warning light switch OFF → ONregular situation
0V → 0 ⇔ 9Vevery min 60 to 120 times
0V → 0 ⇔ every min 60 to 120 times
0V → 0 ⇔ 9Vevery min 60 to 120 times
0V → 0 ⇔ 9Vevery min 60 to 120 times
over 9V → 0V
over 9V → 0V
over 9V → 0V
2. Inspect rear fog light switch
(a) inspect rear fog light wiring
(1) Disassemble the joint from switch sides and inspect the
joint from wiring harness as following table.
Avometer terminals
1-earth
2-earth
3-earth
5-earth
6-earth
7-earthcondition
normal
light control switch OFF → ON
normal
light control switch OFF → ON
front fog light switch OFF → ON
normalregular situation
conduct
ion
0V → 10-14V
10-14V
not conduct
ion → conduction
not conduction→ conduction
conduction
Situation
Light switch OFF → ON, front fog light switch OFF
Light switch OFF → ON, front fog light switch ON, rear fog light switch ONrear fog light working situations
rear fog light does not light
rear fog light lights
3. Inspect lighting system function
Clues on: key aperture lamp and room light.
Avometer terminals
7-earth
1-earth
1-earth
4-earthcondition
normal
turn light switch ON
turn light switch ON
normalregular situations
conduct
ion
battery voltage
no voltage
battery voltage
Wiring
harness side
 282 

Light--Light System
(a) Inspect the conduction of B pillar control switch assembly
(1) Inspect the conduction between terminal 1 and bodywork earth, when switch works.
Standard:
ON (when press the switch): conduction
OFF (when un-press the switch): not conduction
7. Inspect the C door pillar control switch assembly [67000076]
(a) Inspect the conduction of C pillar control switch assembly
(1) Inspect the conduction between terminal 1 and bodywork earth,when switch works.
Standard:
ON (when press the switch): conduction
OFF (when un-press the switch): not conduction
8. Trunk light switch assemble [67000073]
(a) Inspect the conduction of Trunk light switch
Standard:
ON (when press the switch): conduction
OFF (when un-press the switch): not conduction
9. Front fog light relay [67000071]
(a) Inspect the conduction of front fog light relay
(1) Inspect the conduction among terminals
Standards:
Avometer terminalsregular situations
1-2 conduction
3-5 not conduction
10. Inspect rear fog light switch of instrument block
left switch units [67010003].
(a) Inspect battery’s positive wire connects to terminal 1,nega-
tive connects to terminals 7.
(b) Connect a 3.4W test bulb from battery’s positive wire to
terminal 3.
(c) Inspect lighting switch, indicator light of assembled instru-
ments and test bulb should light. If it does not accord with
regularizations, replace the switch.
11. Inspect door light assembly [67000107]
Inspect the conduction among terminals.
If the conduction does not accord with regularizations, replace
the switch.(2) Supply battery voltage(10-14V) to terminal1 and terminal2, then inspect the conduction between
terminal 3 and terminal 5.
Standard: conduction
1
 285 

Malfunction
Wiper and cleaner do not work.
Wiper does not work on LO, HI or MIST.
Wiper does not work on INT
Washer generator does not work
When cleaner switch ON, wiper does not
work.
Wiper cleaner can not spout
zRight assembled switch on HI, wiper
blade will touch the bodywork.
zWhen right combination switches are OFF, washer will
not return to original position or stop position is incorrect.
Component names
1. ignition switch
2. ignition relay
3. (wiper) fuse (central power distribution box)
4. right assembled switch
5. wiring harness
1. right assembled switch
2. wiper generator
3. wiring harness
1. right assembled switch
2. wiper generator
3. wiring harness
1. (washer) fuse (central power distribution box)
2. wiper switch
3. wiper generator
4. wiring harness
1. right assembled switch
2. washer generator
3. wiring harness
1. cleaner hose and nozzle
1. right assembled switch *1
2. wiring harnessReference pages
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302
302
303
302
303
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302
303
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302
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Inspect the car
Inspect the function of cleaner generator
(1) Add some rinsing to wiper water tank, then disassemble
cleaner generator joint.
(2) Connect battery wire with cleaner generator joint terminal2,
negative wire with terminal1,then inspect whether cleaner
generator works.
Notes: Be quick(in 20 seconds) to do this test to pre-
vent cleaner generator coil from burning.
If its function does not in accord with regulations, replace
cleaner generator.
Wiper and cleaner--Wiper and cleaner system
Wiper and cleaner
Wiper and cleaner system
Malfunction phenomena table
The underside table can help you to eliminating malfunction in wiring. It sorts as possibilities of malfunction’s
reasons.
*1:inspect set position of wiper arm and wiper blade.
 299 

Wiper and cleaner--Wiper and cleaner systemInspect1. Inspect the conduction of right combination
switch [67000079](a) Inspect the conduction of every terminal of joints.
Right combination switchSwitch position terminals connect with avometerregular situations
OFF - Not conduction
ON WIG-WSconductionSwitch positionsterminals connect with avometerregular situations
MISTSWL-WIGConduction
OFF AS-SWLConduction
INT AS-SWL/SWL-WIGConduction
LO SWL-WIGConduction
HI SWH-WIGConduction(c) Inspect the function of cleaner
(1) Turn right assembled switch to OFF.
(2) Connect battery positive wire with joint terminal WIG, connect negative to terminal EW.
(3) Connect voltmeter positive wire with joint terminal WS, connect negative to terminal EW.
(4) Switch on cleaner switch and inspect its going. (b) Inspect intermittent function of wiper.
(1) Connect voltmeter positive wire with joint terminal SWL, connect negative to terminal EW.
(2) Connect battery positive wire with joint terminal WIG, connect negative to terminal EW.
(3) Turn right assembled switch to INT.
(4) Connect battery positive wire with terminal AS for 5 seconds.
(5) Connect battery negative with terminal AS for 5 seconds actuate intermittent relay and check the
voltage between terminal SWL and terminal EW . Sprinkler switch 300 

2. Inspect the function of generator
(a) low speed:
Connect battery positive wire with joint terminal SWL, connect negative to terminal ES. Inspect whether
generator work at low speed.
If its function does not in conformity with regulations, replace wiper.
(b) high speed
Connect battery positive wire with joint terminal SWH, connect negative to terminal WS. Inspect
whether generator work at high speed.
If its function does not in conformity with regulations, replace wiper.
(c) Free stop position
(1) Connect battery positive wire with joint terminal SWL, connect negative to terminals ES to make
generator work at low speed. Disassemble terminal SWL
lead to make generator stop except stop position.
(2) Connect terminal SWL with terminal AS
(3) Connect battery positive wire with joint terminal SWL to
make generator work at low speed again. Inspect gen-
erator whether stop at the stop position.
If its function does not in conformity with regulations,
replace wiper.
Wiper and cleaner--Wiper and cleaner system
Free stop
position
 301 

Audio system
Audio system
Notes
1. Observe notes for disposal and operation
(a) Please explain to customers: when take battery’s negative terminal off, the memory broadcasting
station on the audio AM/FM set on the radio will be deleted. So, before taking battery
s negative
terminal off ,note the station’s information according to your need. After taking back negative terminal,
set former station again.
(b) Before disassemble/assemble the radio, inspect and take cassette and CD out in.
Clues on: the malfunction of disassemble/assemble the radio is because the tape or CD can
not take out. Do not take it out by force. Drive the car to the service station.
(c) Do not touch the audio film of loudhailer
2. Refer to instructions about using and maintaining audio system
Audio system--Audio system
 307