GMC C-SERIES 1999 Owners Manual

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5-25 How to Add Coolant to the Radiator
1. You can remove the
radiator pressure cap
when the cooling
system, including the
radiator pressure cap and
upper radiator hose, is
no longer hot.
Turn the pressure cap slowly counterclockwise until
it first stops. (Don't press down while turning the
pressure cap.)
If you hear a hiss, wait for that to stop. A hiss means
there is still some pressure left.
2. Then keep turning
the pressure cap, but
now push down as you
turn it. Remove the
pressure cap.
3. Fill the radiator with the
proper DEX
-COOL

coolant mixture, up to
the base of the filler
neck. (See ªEngine
Coolantº in the Index
for more information
about the proper
coolant mixture.)
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5-26
4. Then fill the coolant recovery tank to the HOT
LEVEL mark on the vehicle with the specialty hood,
or approximately one
-half full on the vehicle with
the sloped hood.
5. Put the cap back on the coolant recovery tank, but
leave the radiator pressure cap off.
6. Start the engine and
let it run until you can
feel the upper radiator
hose getting hot. Watch
out for the engine
cooling fan(s).
7. By this time, the coolant level inside the radiator
filler neck may be lower. If the level is lower, add
more of the proper DEX
-COOL
coolant mixture
through the filler neck until the level reaches the
base of the filler neck.
8. Then replace the
pressure cap. At
any time during
this procedure if
coolant begins to
flow out of the
filler neck, reinstall
the pressure cap.
Be sure the arrows
on the pressure cap
line up like this.
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5-27
Cooling System (Diesel Engine)
When you decide it's safe to lift the hood, here's what
you'll see:
Caterpillar
Diesel Engine
A. Engine Fan
B. Coolant Surge Tank
CAUTION:
If your vehicle has air conditioning, the auxiliary
electric engine cooling fan under the hood can
start up even when the engine is not running and
can injure you. Keep hands, clothing and tools
away from any underhood electric fan.
If the coolant inside the coolant surge tank is boiling,
don't do anything else until it cools down.
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5-28
The coolant level
should be at COLD
ADD or higher. If it
isn't, you may have a
leak in the radiator
hoses, heater hoses,
radiator, water pump
or somewhere else in
the cooling system.
Caterpillar

Diesel
Engine
CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Don't touch them. If you
do, you can be burned.
Don't run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.
NOTICE:
Engine damage from running your engine
without coolant isn't covered by your warranty.
If there seems to be no leak, start the engine again. See
if the fan speed increases when idle speed is doubled by
pushing the accelerator pedal down. If it doesn't, your
vehicle needs service. Turn off the engine.
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5-29 How to Add Coolant to the Coolant
Surge Tank
If you haven't found a problem yet, but the coolant level
isn't at the COLD ADD mark or higher, add a 50/50
mixture of clean, drinkable water and coolant at the
coolant surge tank, but be sure the cooling system,
including the coolant surge tank pressure cap, is cool
before you do it. (See the Caterpillar

Operation &
Maintenance Manual for the proper engine coolant to use.)
CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They are
under pressure, and if you turn the coolant surge
tank pressure cap
-- even a little -- they can come
out at high speed. Never turn the cap when the
cooling system, including the coolant surge tank
pressure cap, is hot. Wait for the cooling system
and coolant surge tank pressure cap to cool if you
ever have to turn the pressure cap.
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5-30
CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid like alcohol, can boil before the proper
coolant mixture will. Your vehicle's coolant
warning system is set for the proper coolant
mixture. With plain water or the wrong mixture,
your engine could get too hot but you wouldn't
get the overheat warning. Your engine could
catch fire and you or others could be burned.
Use a 50/50 mixture of clean, drinkable water
and coolant.
NOTICE:
In cold weather, water can freeze and crack the
engine, radiator, heater core and other parts. So
use the recommended coolant.
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
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5-31
1. You can remove the coolant surge tank pressure cap
when the cooling system, including the coolant surge
tank pressure cap and upper radiator hose, is no
longer hot. Turn the pressure cap slowly
counterclockwise until it first stops. (Don't press
down while turning the pressure cap.)
If you hear a hiss, wait for that to stop. A hiss means
there is still some pressure left.2. Then keep turning the cap, but now push down as
you turn it. Remove the pressure cap.
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5-32
3. Then fill the coolant surge tank with the proper
coolant mixture, up to the COLD FULL mark.
4. With the coolant surge
tank pressure cap off,
start the engine and let it
run until you can feel the
upper radiator hose
getting hot. Watch out
for the engine fan.
By this time, the coolant level inside the coolant surge
tank may be lower. If the level is lower, add more of the
proper mixture to the coolant surge tank until the level
reaches the COLD FULL mark.
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5-33
5. Then replace the pressure cap. Be sure the arrows on
the pressure cap line up like this.
Engine Fan Noise
Your vehicle has a clutched engine cooling fan. When
the clutch is engaged, the fan spins faster to provide
more air to cool the engine. In most everyday driving
conditions, the clutch is not fully engaged. This
improves fuel economy and reduces fan noise. Under
heavy vehicle loading, trailer towing and/or high outside
temperatures, the fan speed increases when the clutch
engages. So you may hear an increase in fan noise.
This is normal and should not be mistaken as the
transmission slipping or making extra shifts. It is merely
the cooling system functioning properly. The fan will
slow down when additional cooling is not required and
the clutch disengages.
You may also hear this fan noise when you start the
engine. It will go away as the fan clutch disengages.
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5-34
If a Tire Goes Flat
It's unusual for a tire to ªblow outº while you're driving,
especially if you maintain your tires properly. If air goes
out of a tire, it's much more likely to leak out slowly.
But if you should ever have a ªblowout,º here are a few
tips about what to expect and what to do:
If a front tire fails, the flat tire will create a drag that
pulls the vehicle toward that side. Take your foot off the
accelerator pedal and grip the steering wheel firmly.
Steer to maintain lane position, and then gently brake to
a stop well out of the traffic lane.
A rear blowout, particularly on a curve, acts much like a
skid and may require the same correction you'd use in a
skid. In any rear blowout, remove your foot from the
accelerator pedal. Get the vehicle under control by
steering the way you want the vehicle to go. It may be
very bumpy and noisy, but you can still steer. Gently
brake to a stop
-- well off the road if possible.
If a tire goes flat, the next part tells you what to do.
Changing a Flat Tire
A flat or damaged tire can be a major roadside problem.
You're very likely to have to go for help. Few drivers of
these vehicles have the necessary equipment aboard to
be able to change a flat tire safely. For example, youhave to have a truck jack that can lift several thousand
pounds and a torque wrench that can generate several
hundred foot
-pounds (newton-meters) of twisting force.
So if you're stopped somewhere by a flat or damaged
tire or wheel, you should get expert help right then.
If the correct equipment is available, though, here is the
procedure to follow.

Does the tire still seem to have air under pressure in
it? If so, stand to the side and look at the wheel. See
if it looks like another wheel on the vehicle. If so, go
on to the next step. If it doesn't, or even if you can't
be sure, stop and get expert help.
CAUTION:
Tire-rim assemblies can explode. If you work on
a pressurized tire mounted on a damaged wheel,
the assembly can expand with explosive force
without warning. You and others nearby can be
badly injured. Don't work around a tire that has
air under pressure in it when its wheel is or might
be damaged.
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