engine GMC SAVANA 1998 Owners Manual

NAME
RH-HIBM
ECM-I
HORN
LH-HDLP
LH-HIBM
FUEL SOL
IGN-E
ECM-B
CIRCUITS PROTECTED
Right-hand High-beam Headlamp
(Export only)
Ignition Coil, Camshaft Position
Sensor,
VCM, Fuel Injectors, Coil
Driver
Horn Relay, Underhood Lamp( s)
Left-hand Headlamp (Export
only)
Left-hand High-beam Headlamp
(Export only)
PCM,
Fuel Solenoid Driver, Engine
Shutoff Solenoid
Air Conditioning Clutch Relay
Fuel Pump Relay, VCM, PCM, Fuel
Pump and Engine Oil Pressure
Switch
Replacement Bulbs
LAMP OR BULB
Sealed Beam Headlamps
Composite Low-Beam
Headlamps
Composite High-Beam
Headlamps
Front Sidemarker Lamp
Front Parking and Turn Lamp
Rear Parking Lamp
Rear Stop and Turn Lamp
Back- up Lamp
Back-up Lamp
Rear Parking, Stop, and
Turn Lamp
CHMSL
License Plate Lamp
Underhood Lamp
Reel Lamp
Reading Lamps
Sunshade Vanity Mirror
QTY NUMBER
2 H6054
2 6052
2
2
4
2
1
1
1
6
4
9005
194
2357NA
3057
3057
3156
1156 1157
92
1
194
232
232
211-2
74
6-66
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Capacities and Specifications
Replacement Parts
Replacement part numbers listed in this section are based on the latest information available at the time of printing,
and are subject to change. If a part listed in this manual
is not the same as the part used in your vehicle when it was
built, or if you have any questions, please contact your
GM dealer.
These specifications are for information only.
If you have any questions, see the service manual for the chassis or
refer to the body manufacturer’s publications.
Engine Identification -- Gasoline Engines
Engine “VORTEC” 4300 “VORTEC” 5000
Type V6 V8
VIN Code w M
Fuel System CSFI~ CSFI~
*Central Sequential Fuel Injection
2Sequential
Fuel Injection
“VORTEC” 5700
V8
R
CSFI~
“VORTEC” 7400
V8
J
SFI~
Wheel Nut Torque
MODEL TORQUE
All 140 ft-lb (190 N-m)
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Cooling System Capacity (Approximate)
ENGINE VIN QTY Without Rear Heater
“VORTEC”4300 W 11 Quarts (10.4 L)
“VORTEC”5000 M 17 Quarts (16 L)
“VORTEC”5700 R 17 Quarts (16 L)
“VORTEC”7400 J 23 Quarts (21.8 L)
QTY With Rear Heater
14 Quarts (13.2 L)
20 Quarts (18.9 L)
20 Quarts (18.9 L)
26 Quarts (24.6 L)
After refill, the level MUST be checked as outlined under “Engine Cooling System” in Section 5.
Crankcase Capacity (Approximate)
ENGINE VIN Quantity With Filter
“VORTEC”4300 W 4.5 Quarts (4.3 L)
“VORTEC”5000 M 5 Quarts (4.8 L)
“VORTEC”5700 R 5 Quarts (4.8 L)
“VORTEC”7400 J 6.6 Quarts (6.24 L)
After refill, the level MUST be rechecked. Add enough engine oil so that the fluid is within the proper operating
range. See “Engine Oil” in the Index.
*Add one additional quart for
RPO 5Z1 and RPO KL5 Models.
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Fuel Tank Capacity (Approximate)
TYPE QUANTITY
Standard Tank 3 1 Gallons (117.33 L)
Standard Tank 33 Gallons (124.90 L)
Optional Tank* 55 Gallons (208.18 L)
** 159”, 177” Wheelbase Vehicles Only.
MODEL TYPE
Passenger and Cargo
Cab and Chassis
Cab and Chassis
Normal Maintenance Replacement Parts
Engine “VORTEC”4300 “VORTEC”5000
VIN W M
Oil Filter PF52 PF1218
Air Cleaner Filter
* A917C A917C
PCV Valve CV789C cv774c
Spark Plugs 41-932 4 1-932
Fuel Filter GF48 1 GF48 1
Radiator Cap
RC36 RC36
“VORTEC”5700
R
PF1218
A917C
cv774c 4 1-932
GF48 1
RC36
“VORTEC”7400
J
PF1218 A917C
cv774c 4 1-932
GF48
1
RC36
* Replace with AC Air Filter, Part No. A917C and for severe dusty conditions, use AC Air Filter, Part No. 1236C.
6-69
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I IMPORTANT: I
KEEP ENGINE OIL
AT THE PROPER
LEVEL AND CHANGE
AS
RECOMMENDED
Introduction
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance procedures
are important. Improper vehicle maintenance can even
affect the quality
of the air we breathe. Improper fluid
levels or
the wrong tire inflation can increase the level
of emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good
condition, please maintain your vehicle properly.
Have you purchused the GM Protection Plan? The Plan
supplements
your new vehicle warranties. See your
Warranty and Owner Assistance booklet,
or your GM
dealer for detuils.
7-2
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Part A: Scheduled Maintenance
Servk - s
Using Your Maintenance Schedule
We at General Motors want to help you keep your vehicle
in good working condition. But we don’t know exactly
how you’ll drive it. You may drive very short distances
only a few times a week.
Or you may drive long distances
all the time in very hot, dusty weather. You may use your
vehicle
in making deliveries. Or you may drive it to work,
to do errands or
in many other ways.
Because of all the different
ways people use their
vehicles, maintenance needs
vary. You may even need
more frequent checks and replacements than you’ll find
in the schedules in this section.
So please read this
section and note how you drive. If you have any
questions
on how to keep your vehicle in good
condition, see your
GM dealer.
This part tells you the maintenance services you should
have done and when you should schedule them. If you
go to your dealer for your service needs, you’ll know
that GM-trained and supported service people will
perform the work using genuine GM
parts.
The proper fluids and lubricants to use are listed in Part D.
Make sure whoever services your vehicle uses these. All
parts should be replaced
and all necessary repairs done
before you or anyone else
drives the vehicle.
These schedules are for vehicles that:
carry passengers and cargo within recommended
limits. You will find these limits on your vehicle’s
Certificationflire label. See “Loading Your Vehicle’’
in the Index.
are driven on reasonable road surfaces within legal
driving limits.
use the recommended fuel. See “Fuel” in the Index.
Selecting the Right Schedule
First you’ll need to decide which of the two schedules is
right for your vehicle. Here’s how
to decide which
schedule to follow:
Gasoline engine vehicles
and diesel engine vehicles
have different maintenance requirements. If you have
a
diesel engine, follow a schedule designated for diesel
engine vehicles only.
See the Diesel Engine Supplement for diesel engine
maintenance schedules.
7-4
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Maintenance Schedule
I Short TripKity Definition -- Gasoline Engines I
Follow the Short TripKity Maintenance Schedule if any
one of these conditions is true for your vehicle:
0
0
0
0
0
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
Most trips are through dusty areas.
You frequently tow a hailer or use a carrier on top of
your vehicle.
If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down soonex
Short TriplCity Intervals -- Gasoline Engines
Every
3,000 Miles (5 000 km): Engine Oil and Filter
Change (or
3 months, whichever occurs fist). Chassis
Lubrication (or
3 months, whichever occurs first). Drive
Axle Service (or 3 months, whichever occurs first).
Every 6,000 Miles (10 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection, if driving in dusty conditions. Shields and
Underhood Insulation Inspection
(GVWR above
8,500 lbs. only). Front Wheel Bearing Repack (or at
each brake relining, whichever occurs first).
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over 8600
GVWR or
driven under severe conditions only).
7-5
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Maintenance Schedule
I Short TripKity Intervals -- Gasoline Engines I
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement. Automatic
Transmission Service (normal conditions). Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or
every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete maintenance schedule on
the following pages.
1 Long Wp/Highway Def~tion -- Gasoline Engine
Follow this maintenance schedule only if none of the
conditions from the Short Trip/City Maintenance
Schedule is true.
Do not use this schedule if the vehicle
is used for trailer towing, driven in a dusty area or used
off paved roads. Use the Short Trip/City schedule for
these conditions.
Driving a vehicle with a fully warmed engine
under highway conditions causes engine oil to break
down slower:
7-6
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Maintenance Schedule
I Long Tripmighway Intervals -- Gasoline Engines J
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every
12 months, whichever occurs first).
Chassis Lubrication (or every
12 months, whichever
occurs first). Drive Axle Service. Tire Rotation.
Every 15,000 Miles (25 000 km): Shields and
Underhood Insulation Inspection (GVWR above
8,500 lbs. only).
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Air Cleaner Filter Replacement. Front
Wheel Bearing Repack (or at each brake relining,
whichever occurs first).
Transmission Service (vehicles over
8600 GVWR or
driven under severe conditions only).
Every 50,000 Miles (83 000 km): Automatic
1 Long Tripmighway Intervals -- Gasoline Engines
Every 60,000 Miles
(100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement. Automatic
Transmission Service (normal conditions). Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be
sure to follow the complete maintenance schedule on
the following pages.
7-7
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Short ”kip/City Maintenance Schedule -- Gasoline Engines
The services shown in this schedule up to 100,000 miles
(166
000 km) should be performed after 100,000 miles
(166
000 km) at the same intervals. The services shown
at
150,000 miles (240 000 km) should be performed at
the same interval after
150,000 miles (240 000 km).
See “Owner Checks and Services” and “Periodic
Maintenance Inspections” following.
Footnotes
The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to the
completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
# Lubricate the front suspension, kingpin bushings,
steering linkage and rear driveline center splines.
+ A good time to check your brakes is during tire
rotation. See “Brake System Inspection” under “Periodic
Maintenance Inspections” in Part
C of this schedule.
** Drive axle service (see “Recommended Fluids and
Lubricants” in the Index for proper lubricant to use):
e
e
e
Locking Differential -- Drain fluid and refill at first
engine oil change. At subsequent oil changes, check
fluid level and add fluid as needed.
If driving in
dusty areas
or towing a trailer, drain fluid and refill
every 15,000 miles
(25 000 km).
Standard Differential -- Check fluid level and add
fluid as needed at every oil change.
If driving in
dusty areas or towing a trailer, drain fluid and refill
every
15,000 miles (25 000 km).
More frequent lubrication may be required for
heavy-duty use.
7-8
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