service schedule GMC SAVANA 2003 Owner's Manual

Page 1 of 392

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-5
Safety Belts
.............................................. 1-9
Child Restraints
.......................................1-33
Air Bag System
.......................................1-63
Restraint System Check
............................1-75
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-8
Windows
.................................................2-16
Theft-Deterrent Systems
............................2-19
Starting and Operating Your Vehicle
...........2-20
Mirrors
....................................................2-32
OnStar
®System
......................................2-35
Storage Areas
.........................................2-36
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-2
Climate Controls
......................................3-17
Warning Lights, Gages and Indicators
.........3-23
Audio System(s)
.......................................3-41
Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-29Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-4
Checking Things Under the Hood
................. 5-9
All-Wheel Drive
........................................5-46
Rear Axle
...............................................5-47
Front Axle
...............................................5-48
Noise Control System
...............................5-49
Bulb Replacement
....................................5-50
Windshield Wiper Blade Replacement
.........5-55
Tires
......................................................5-56
Appearance Care
.....................................5-82
Vehicle Identication
.................................5-90
Electrical System
......................................5-91
Capacities and Specications
.....................5-97
Normal Maintenance Replacement Parts
......5-100
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance Information.................... 7-1
Customer Assistance Information
.................. 7-2
Reporting Safety Defects
............................ 7-9
Index.................................................................1
2003 GMC Savana Owner ManualM
2003 - Savana Owner Manual

Page 225 of 392

Payload
The Payload Capacity is shown on the Certication/Tire
label. This is the maximum load capacity that your
vehicle can carry. Be sure to include the weight of the
people inside as part of your load. If you added any
accessories or equipment after your vehicle left
the factory, remember to subtract the weight of these
things from the payload. Your dealer can help you
with this.
Add-On Equipment
When you carry removable items, you may need to put a
limit on how many people you carry inside your vehicle.
Be sure to weigh your vehicle before you buy and install
the new equipment.
Towing a Trailer
{CAUTION:
If you don’t use the correct equipment and
drive properly, you can lose control when you
pull a trailer. For example, if the trailer is too
heavy, the brakes may not work well–or
evenat all. You and your passengers could be
seriously injured. Pull a trailer only if you have
followed all the steps in this section. Ask your
dealer for advice and information about towing
a trailer with your vehicle.
Notice:Pulling a trailer improperly can damage
your vehicle and result in costly repairs not covered
by your warranty. To pull a trailer correctly, follow
the advice in this part, and see your dealer for
important information about towing a trailer with
your vehicle. Additional rear axle maintenance
is required for a vehicle used to tow a trailer. See
“Scheduled Maintenance Services”in the Index.
To identify the trailering capacity of your vehicle,
you should read the information in“Weight of the Trailer”
that appears later in this section.
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Page 239 of 392

Parking on Hills
{CAUTION:
You really should not park your vehicle, with a
trailer attached, on a hill. If something goes
wrong, your rig could start to move. People
can be injured, and both your vehicle and the
trailer can be damaged.
But if you ever have to park your rig on a hill,
here’s how to do it:
1. Apply your regular brakes, but don’t shift into
PARK (P) yet. Then turn your wheels into the
curb if facing downhill or into traffic if facing uphill.
2. Have someone place chocks under the trailer
wheels.
3. When the wheel chocks are in place, release the
regular brakes until the chocks absorb the load.
4. Reapply the regular brakes. Then apply your
parking brake and then shift to PARK (P).
5. Release the regular brakes.
When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
start your engine,
shift into a gear, and
release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmissionuid (don’t overll),
engine oil, axle lubricant, belt, cooling system and brake
system. Each of these is covered in this manual, and the
Index will help yound them quickly. If you’re trailering,
it’s a good idea to review these sections before you start
your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
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Page 256 of 392

When to Change Engine Oil
If any one of these are true for you, use the short
trip/city maintenance schedule:
•Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
•Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
•You frequently tow a trailer or use a carrier on top
of your vehicle.
•The vehicle is used for delivery service, police, taxi
or other commercial application.
Driving under these conditions causes engine oil to
break down sooner. If any one of these is true for your
vehicle, then you need to change your oil andfilter
every 3,000 miles (5 000 km) or 3 months—whichever
occursfirst.
If none of them is true, use the long trip/highway
maintenance schedule. Change the oil andfilter every
7,500 miles (12 500 km) or 12 months—whichever
occursfirst. Driving a vehicle with a fully warmed engine
under highway conditions will cause engine oil to
break down slower.
How to Reset the CHANGE ENGINE
OIL Light
The GM Oil Life System calculates when to change your
engine oil andfilter based on vehicle use. Anytime your
oil is changed, reset the system so it can calculate when
the next oil change is required. If a situation occurs where
you chang your oil prior to a CHANGE ENGINE OIL light
being turned on, reset the system.
To reset the CHANGE ENGINE OIL light, do the
following:
1. Turn the ignition key to RUN with the engine off.
2. Fully press and release the accelerator pedal
three times withinfive seconds.
3. If the CHANGE ENGINE OIL lightflashes for
five seconds, the system is reset.
If the system does not reset, try the procedure once
again. If it still does not reset, see your dealer for
service.
SeeChange Engine Oil Light on page 3-37.
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Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmissionfluid
level is when the engine oil is changed.
Change both thefluid andfilter every 50,000 miles
(83,000 km) if the vehicle’s GVWR is over 8,600 or if
the vehicle is mainly driven under one or more of these
conditions:
•In heavy city traffic where the outside temperature
regularly reaches 90°F (32°C) or higher.
•In hilly or mountainous terrain.
•When doing frequent trailer towing.
•Uses such as found in taxi, police or delivery
service.
If your vehicle’s GVWR is not over 8,600 and you do
not use your vehicle under any of these conditions,
change thefluid andfilter every 100,000 miles
(166 000 km).
SeePart A: Scheduled Maintenance Services on
page 6-4.
How to Check
Because this operation can be a little difficult, you may
choose to have this done at the dealership service
department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
Notice:Too much or too littlefluid can damage
your transmission. Too much can mean that some
of thefluid could come out and fall on hot engine
part or exhaust system parts, starting afire.
Too littlefluid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmissionfluid.
Wait at least 30 minutes before checking the
transmissionfluid level if you have been driving:
•When outside temperatures are above 90°F (32°C).
•At high speed for quite a while.
•In heavy traffic–especially in hot weather.
•While pulling a trailer.
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Page 287 of 392

Rear Axle
When to Check Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant. SeePart A: Scheduled
Maintenance Services on page 6-4.
How to Check Lubricant
To get an accurate reading, the vehicle should be on a
level surface.If you have the 1500 Series, the proper level is from
5/8 inch (15 mm) to 1 5/8 inch (40 mm) below the
bottom of thefiller plug hole. The proper level for the
2500 and 3500 Series is from 0 to 1/4 (6 mm) below the
bottom of thefiller plug hole. Add only enoughfluid to
reach the proper level.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. SeePart D: Recommended
Fluids and Lubricants on page 6-18.
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Page 288 of 392

Front Axle
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant and when to change it.
SeePart A: Scheduled Maintenance Services on
page 6-4.
How to Check Lubricant
To get an accurate reading, the vehicle should be on
a level surface.
If the level is below the
bottom of thefiller plug
hole, you may need to add
some lubricant.When the differential is cold, add enough lubricant to
raise the level to 3/8 inch (10 mm) below thefiller
plug hole.
When the differential is at operating temperature
(warm), add enough lubricant to raise the level to the
bottom of thefiller plug hole.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. SeePart D: Recommended
Fluids and Lubricants on page 6-18.
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Page 298 of 392

Dual Tire Operation
When the vehicle is new, or whenever a wheel, wheel bolt
or wheel nut is replaced, check the wheel nut torque after
100, 1,000 and 6,000 miles (160, 1 600 and 10 000 km)
of driving. For proper torque and wheel nut tightening
information, see“Tightening the Wheel Nuts”later in
this section.
The outer tire on a dual wheel setup generally wears
faster than the inner tire. Your tires will wear more
evenly and last longer if you rotate the tires periodically.
See“Tire Inspection and Rotation”earlier in this section.
Also see“Scheduled Maintenance Services”in the Index
for scheduled rotation intervals
{CAUTION:
If you operate your vehicle with a tire that is
badly underinflated, the tire can overheat. An
overheated tire can lose air suddenly or catch
fire. You or others could be injured. Be sure all
tires (including the spare) are properly inflated.
See“Tires”and“Inflation–Tire Pressure”in the Index
for more information on proper tire inflation.
Tire Inspection and Rotation
Tires should be rotated every 6,000 to 8,000 miles
(10 000 to 13 000 km).
Any time you notice unusual wear, rotate your tires as
soon as possible and check wheel alignment. Also
check for damaged tires or wheels. SeeWhen It Is Time
for New Tires on page 5-60andWheel Replacement
on page 5-63for more information.
Make sure the spare tire is stored securely. Push, pull,
and then try to rotate or turn the tire. If it moves,
use the ratchet/wheel wrench to tighten the cable.
SeeChanging a Flat Tire on page 5-66.
If your vehicle has dual rear wheels, also seeDual Tire
Operation on page 5-58.
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The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle. Thefirst rotation
is the most important. See“Part A: Scheduled
Maintenance Services,”in Section 6, for scheduled
rotation intervals.
If your vehicle has single rear wheels, always use one of
the correct rotation patterns shown here when rotating
your tires.If your vehicle has dual rear wheels, always use one of
the correct rotation patterns shown here when rotating
your tires.
When you install dual wheels, be sure that vent holes in
the inner and outer wheels on each side are lined up.
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Maintenance Schedule......................................6-2
Introduction...................................................6-2
Your Vehicle and the Environment....................6-2
Maintenance Requirements..............................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Scheduled Maintenance...................................6-5
Part B: Owner Checks and Services................6-12
At the First 100, 1,000 and 6,000 Miles
(160, 1 600 and 10 000km)........................6-12
At Each Fuel Fill..........................................6-12
At Least Once a Month.................................6-12
At Least Twice a Year...................................6-13At Least Once a Year...................................6-13
Part C: Periodic Maintenance Inspections.........6-16
Steering and Suspension Inspection................6-16
Exhaust System Inspection............................6-16
Fuel System Inspection..................................6-16
Engine Cooling System Inspection...................6-16
Throttle System Inspection.............................6-17
Rear Axle Service.........................................6-17
Transfer Case and Front Axle
(All-Wheel Drive) Inspection........................6-17
Brake System Inspection................................6-17
Part D: Recommended Fluids
and Lubricants..........................................6-18
Part E: Maintenance Record...........................6-20
Section 6 Maintenance Schedule
6-1
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