engine GMC SIERRA 1996 Owners Manual

Vehicle Identification Number (VIN)
ENGlNEA996 7 - ASSEMBLY
CODE MODEL YEAR PLANT
This is the legal identifier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on the
driver’s side.
You can see it if you look through the
windshield from outside your vehicle. The
VIN also
appears on the Vehicle Certification and Service Parts
labels and
the certificates of title and registration.
Engine Identification
The eighth character in your VIN is the engine code.
This code will help
you identify your engine,
specifications and replacement parts.
Service Parts Identification Label
You’ll find this label on the inside of the glove box.
It’s very helpful if you ever need to order parts. On
this label
is:
your VIN,
the model designation,
0 paint information, and
a list of all production options and
special equipment.
Be sure that this label
is not removed from the vehicle.
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014
020
03
09
0 l5
0.
04
0
0
l6
0 22
Fuse Usage
1
2
Stop/TCC Switch, Buzzer, CHMSL, Hazard
Lamps, Stoplamps
Transfer Case
3 Courtesy Lamps, Cargo Lamp, Glove
Box
Lamp, Dome/Reading Lamps, Vanity Mirrors,
Power Mirrors
Fuse
4
10
11
12
13
14
Usage
Instrument Cluster, DRL Relay, Lamp
Switch, Keyless
Entry, Low Coolant
Module, Illuminated Entry Module, DRAC
(Diesel Engine)
Not Used
Cruise Control
Auxiliary Power Outlet
Air Bag System
License Lamp, Parking Lamps, Taillamps, Roof Marker Lamps, Tailgate Lamps, Front
Sidemarkers, Fog Lamp Relay, Door Switch
Illumination, Fender Lamps, Headlamp
Switch Illumination
Air Bag System
Wiper Motor, Washer Pump
A/C, A/C Blower, High Blower Relay
Power Amp, Cigarette Lighter, Door Lock
Relay, Power Lumbar Seat
'
4WD Indicator, Cluster, Comfort Controls,
Instrument Switches, Radio Illumination,
Chime Module
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Fuse Usage
15 DRL Relay, Fog Lamp Relay
Underhood Fusemelay Center
16
17
18
19
20
21
22
23 24 Front and Rear Turn
Signals, Back-up
Lamps, BTSI Solenoid
Radio (Ignition)
4WALNCM, ABS, Cruise Control
Radio (Battery)
PRNDL, Automatic Transmission,
Speedometer, Check Gages Warning Light
Not Used
Not Used
Not Used
Front Axle, 4WD Indicator Lamp, TP2 Relay
(Gasoline Engine)
A Power Door Lock, Six-Way Power Seat,
Keyless Entry Module
B Power Windows The underhood
fusehelay center is located in the rear
of
the engine compartment near the brake fluid reservoir.
Move the retainer clips for the cover to access the fuse
block.
You can remove fuses with a fuse extractor. The fuse
extractor
is mounted to the interior fuse block. To
remove fuses if
you don’t have a fuse extractor, hold the
end of the fuse between your thumb and index finger
and
pull straight out.
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Fuse
ECM-B
Usage
Fuel Pump, PCM/VCM
RR DEFOG Rear Window Defogger
IGN-E Auxiliary Fan Relay Coil, A/C
Compressor Relay, Hot Fuel Module,
Dual Tanks
FUEL SOL Fuel Solenoid (Diesel Engine)
Fuse
GLOW
PLUG
HORN
AUX FAN
ECM-
1
A/C
ENG-
1
Usage
Glow plugs (Diesel Engine)
Horn, Underhood Lamps Auxiliary Fan
Injectors, PCM/VCM
Air Conditioning
Ignition Switch, EGR, Canister Purge,
EVRV Idle Coast Solenoid, Heated
02,
Fuel Heater (Diesel Engine), Water
Sensor (Diesel Engine)
LIGHTING Headlamp and Panel Dimmer Switch,
Fog and Courtesy Fuses
Battery,
Fuse Block Busbar
BATT
IGN-A
IGN-B
ABS Ignition Switch
Ignition Switch
Anti-Lock Brake Module
BLOWER
Hi Blower Relay
STOP/HAZ Stoplamps
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Interior Lamps
Dome Lamps
Reading ‘Lamps
Door Courtesy Lamps
Four-Wheel-Drive Indicator
Four-Wheel-Drive Shift Lever
Instrument Panel Compartment Lamp
Ashtray
Lamp
Sunshade Vanity Mirror
Capacities and Specifications
Engine
“VORTEC” 4300
“VORTEC” 5000
“VORTEC”
5700
“VORTEC” 7400
Type
V6
V8
V8
V8
Quantity
2
2
2
1
1
1
1
1
RPO Code
L35
L30
L3 1
L29
VIN Code
W
M
R
J
Number
21 1-2
21 1-2
194
194
194
194
194
74
Spark Plug Gap
0.060 inches ( 1.52 mm)
0.060 inches (1.52 mrn)
0.060 inches (1.52 mm)
0.060 inches (I -52 mm)
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Section 7 Maintenance Schedule
I IMPORTANT: I
KEEP ENGINE OIL
AT THE PROPER
LEVEL AND CHANGE AS
RECOMMENDED
This section covers the maintenance required for your
vehicle. Your vehicle needs these services to retain its
safety, depe.ndability and emission control performance.
7- 1
Protection
Plan
Introduction
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle
in good working condition. but also helps the
environment.
All 1-ecommended maintenance procedures
are important. Improper vehicle maintenance can even affect the quality of the air we breathe. Improper fluid
levels or the wrong
tire inflation can increase the level
of emissions fr6m your vehicle. To help protect our
environlnent, and to keep your vehicle in good
condition, please maintain your vehicle properly.
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Part A: Scheduled Maintenance
Services
Using Your Maintenance Schedule
We at General Motors want to help you keep your
vehicle
in good working condition. But we don’t know
exactly how you’ll drive
it. You may drive very short
distances only a few times a week. Or
you may drive
long distances all the time
in very hot, dusty weather.
You may use your vehicle in making deliveries.
Or you may drive
it to work, to do errands or in
many other ways.
Because
of all the different ways people use their GM
vehicles, maintenance needs vary. You may even need
more frequent checks and replacements than you’ll find
in the schedules in this section. So please read this
section and note how
you drive. If you have any
questions on
how to keep your vehicle in good
condition, see your GM dealer.
This part tells
you the maintenance services you should
have done and when
you should schedule them. If you
go to your dealer for your service needs, you’ll know
that GM-trained and supported service people will
perform the work using genuine GM parts.
The proper fluids and lubricants to
use are listed in
Part D. Make sure whoever services your vehicle uses these.
All parts should be replaced and all necessary
repairs done before
you or anyone else drives the vehicle.
These schedules are for vehicles that:
carry passengers and cargo within recommended
limits. You will find these limits
on your vehicle’s
CertificatiodTire label. See “Loading Your Vehicle”
in the Index.
are driven on reasonable road surfaces within legal
driving limits.
are driven off-road in the recommended manner. See
”Off-Road Driving With Your Four-Wheel-Drive
Vehicle”
in the Index.
use the recommended fuel. See “Fuel” in the Index.
Selecting the Right Schedule
First you’ll need to decide which of the two schedules is
right for your vehicle.
Here’s how to decide which
schedule
to follow:
Gasoline engine vehicles and diesel engine vehicles
have different maintenance requirements.
If you have a
diesel engine, follow a schedule designated
for diesel
engine vehicles only.
See the Diesel Engine Supplement for diesel engine
maintenance schedules.
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Maintenance Schedule
I Short Trip/City Definition -- Gasoline Engines . I ~
Follow the Short Trip/City Maintenance Schedule if any
one of these conditions is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
driving in stop-and-go traffic).
off-road frequently.
0 Most trips include extensive idling (such as frequent
0 You operate your vehicle in dusty areas or
You frequently tow a trailer.
If the vehicle is used for delivery service, police, taxi
One of the reasons you should follow this schedule if you
operate your vehicle under any of these conditions is that
these conditions cause engine oil to break down soonez
or other commercial application.
I Short Trip/City Intervals -- Gasoline Engines I
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change
(or 3 months, whichever occurs first). Chassis
Lubrication (or
3 months, whichever occurs first). Drive
Axle Service (or
3 months, whichever occurs first).
At 6,000 Miles (10 000 km) -- Then Every
12,000 Miles (20
000 km): 'Tire Rotation.
Every 15,000 Miles (25 000 km): Shields and
Underhood Insulation Inspection
(GVWR above
8,500 lbs. only). Thermostatically Controlled Engine
Cooling Fan Check (or every
12 months, whichever
occurs first). Front Wheel Bearing Repack
(2WD only)
(or at each brake relining, whichever occurs first).
Every 30,000 Miles (50 000 km): Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over
8600 GVWR or
driven under severe conditions only).
Evwy 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Every 100,000 Miles (166 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
Spark Plug Wire Inspection. Spark Plug Replacement.
Positive Crankcase Ventilation
(PCV) Valve Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete maintenance schedule
on
the following pages.
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Maintenance Schedule
Long Trip/Highway Definition -- Gasoline Engines 1
Follow this maintenance schedule only if none of the
conditions from the Short TripKity Maintenance
Schedule is true.
Driving a vehicle with a fully warmed engine
under highway conditions causes engine oil to break
down slower:
I Long Tripmighway Intervals -- Gasoline Engines I
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every
12 months, whichever occurs first).
Chassis Lubrication (or every
12 months, whichever
occurs first). Drive Axle Service.
At 7,500 Miles (12 500 km) -- Then Every
15,000 Miles (25
000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Shields and
Underhood Insulation Inspection (GVWR above
8,500 lbs. only). Thermostatically Controlled Engine
Cooling Fan Check (or every
12 months, whichever
occurs first).
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Front Wheel Bearing Repack
(2WD only) (or at each brake relining, whichever
occurs first).
Transmission Service (vehicles over
8600 GVWR or
driven under severe conditions only).
-Every 60,000 Miles (100 000 km): Engine Accessory I
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Every 100,000 Miles (166 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
Spark Plug Wire Inspection. Spark Plug Replacement.
Positive Crankcase Ventilation (PCV) Valve Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete maintenance schedule
on the following pages.
Every 50,000 Miles (83 000 km): Automatic
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Short TripKity Maintenance Schedule -- Gasoline Engines
The services shown in this schedule up to 100,000 miles
(1 66 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals.
Footnotes
T The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that
the failure to perform this maintenance item will
not
nullify the emission warranty or limit recall liability
prior
to the completion of the vehicle‘s useful life.
We, however, urge that all recommended
maintenance services be performed at the indicated
intervals and the maintenance be recorded.
# Lubricate the front suspension, kingpin bushings,
steering linkage, transmission shift linkage, transfer
case shift linkage, parking brake cable guides, rear
driveline center splines, front axle propshaft splines
and brake pedal springs. Ball joints and kingpin
bushings should not be lubricated unless their
temperature is 10°F
(- 12°C) or higher, or they
could be damaged.
:f: :1:
0
0
0
e
Drive axle service:
Locking Differential
-- Drain fluid and refill at first
engine
oil change. At subsequent oil changes, check
fluid level and add fluid as needed. If driving in
dusty areas or towing a trailer, drain fluid and refill
every 15,000 miles
(25 000 km).
Standard Differential -- Check fluid level and add
fluid
as needed at every oil change. If driving in
dusty areas or towing a trailer, drain fluid and refill
every
I5,OOO miles (25 000 km).
More frequent lubrication may be required for
heavy-duty or off-road
use.
3500 HD Models with applications requiring extreme
overload/trailer towing conditions and high-speed
(above
45 mph or 70 kmh) conditions for extended
periods
of time must have the drive axle fluid changed
evey
30,000 miles (50 000 km). See “Recommended
Fluids and Lubricants’’
in this section.
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