engine GMC SIERRA 1996 Repair Manual

A CAUTION:
Using a match near a battery can cause battery
gas to explode. People have been hurt doing this,
and some have been blinded. Use a flashlight if
you need more light.
Be sure the batteries have enough water. You
don’t need to add water to the Delco Freedom@
battery (or batteries) installed in every new
GM
vehicle. But if a battery has filler caps, be sure
the right amount of fluid
is there. If it is low, add
water to take care of that
first. If you don’t,
explosive gas could be present.
Battery fluid contains acid that can burn you.
Don’t get it on you.
If you accidentally get it in
your eyes or on your skin, flush the place with
water and get medical help immediately.
5. Check that the jumper cables don’t have loose or
missing insulation. If they do, you could get a shock.
The vehicles could be damaged too.
Before you connect the cables, here are some basic
positive
(+) and negative (-) will go to negative (-)
or a metal engine part. Don’t connect positive (+) to
negative
(-) or you’ll get a short that would damage
the battery and maybe other parts too.
1 things you should know. Positive (+) will go to
Fans or other moving engine parts can injure you
badly. Keep your hands
away .from moving parts
once the engines are running.
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8. Now connect the
black negative
(-) cable
to the good battery’s
negative
(-) cable.
Don’t let
the other end touch anything until the next
step. The other end of the negative (-) cable doesn’t go
to the dead battery. It goes to a heavy unpainted metal
part
of the vehicle with the dead battery.
9.
10.
11.
Attach the cable at least 18 inches (45 cm) away
from the dead battery, but not near engine
parts that
move. The electrical connection
is just as good
there, but the chance
of sparks getting back to the
battery is much less.
Now start the vehicle with the good battery and run
the engine
for awhile.
Try to start the vehicle with the dead battery.
If it won’t start after a few tries, it probably
needs service.
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12. Remove the cables in reverse order to prevent
electrical shorting. Take care that they don’t touch
each other or any other metal.
I
A. Heavy Metal Engine Part
B. Good Battery
C. Dead Battery
Towing Your Vehicle
Try to have your GM dealer or a professional towing
service tow your vehicle. See “Roadside Assistance”
in the Index.
If your vehicle has been changed since it was
factory-new, by adding such things as fog lamps,
aero skirting, or special tires and wheels, these’
instructions may not be correct.
Before you do anything, turn on the hazard
warning flashers.
When you call, tell the towing service:
That your vehicle .has rear-wheel drive, or that it has
The make, model and year of your vehicle.
Whether you can move the shift lever for the
If there was an accident, what was damaged.
When the towing service arrives, let the tow operator
know that this manual contains detailed towing
instructions and illustrations. The operator may want to
see them.
the four-wheel-drive
option.
transmission
and transfer case, if you have one.
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Engine Overheating
(Gasoline Engine)
You will find a coolant temperature gage on your
vehicle’s instrument panel.
If your vehicle has a
diesel engine, see “Engine Overheating” in the Diesel
Engine Supplement.
If Steam Is Coming From Your Engine
A CAUTION:
Steam from an overheated engine can burn you
badly, even if you just open the hood. Stay away
from the engine if you see
or hear steam coming
from it. Just turn it
off and get everyone away
from the vehicle until it cools down. Wait until
there is no sign
of steam or coolant before
opening the hood.
If you keep driving when your engine is
overheated, the liquids in it can catch
fire. You
or others could be badly burned. Stop your engine
if it overheats, and get out of the vehicle until the
engine is cool.
NOTICE:
If your engine catches fire because you keep
driving with no coolant, your vehicle can be
badly damaged. The costly repairs would not be
covered by your warranty.
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If No Steam Is Coming From Your Engine
If you get the overheat warning but see or hear no
steam, the problem may
not be too serious. Sometimes
the engine can get
a little too hot when you:
Climb a long hill on a hot day.
0 Stop after high-speed driving.
Idle for long periods in traffic.
Tow a trailer. See “Driving on Grades” in the Index.
If you get the overheat warning with no sign of steam,
try
this for a minute or so:
I. If you have an air conditioner, turn it off.
2. Turn on your heater to full hot at the highest fan
speed and open the window
as necessary.
3. If you’re in a traffic jam, shift to NEUTRAL (N);
otherwise, shift to the highest gear while
driving
-- AUTOMATIC OVERDRIVE (0)
or THIRD (3) for automatic transmissions.
If you no longer have the overheat warning, you can drive.
Just to be safe, drive slower
for about 10 minutes. If the
warning doesn’t come back
on, you can drive normally.
If the warning continues, pull over, stop, and park your
vehicle right away.
If there’s still
no sign of steam, push the accelerator
until the engine speed is about twice as fast as normal
idle speed. Bring the engine speed back
to normal idle
speed after two or three minutes. Now see
if the warning
stops.
But then, if you still have the warning, turn of
the engine nrzd get everyone nut of the vehicle until it
cools down.
You
may decide not to lift the hood but to get service
help right away.
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Cooling System -- Gasoline Engines
When you decide it's safe to lift the hood, here's what
you'll see:
A. Coolant Recovery Tdnk
B. Radiator Pressure Cap
C. Engine Fan(s)
A CAUTION:
If your vehicle has air conditioning, the auxiliary
electric fan under the hood can start up even when the engine is not running and can injure
you. Keep hands, clothing and tools away from
any underhood electric fan.
If the coolant inside the coolant recovery tank is boiling,
don't do anything else
until it cools down.
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A CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Don't touch them.
If you
do, you can be burned.
Don't run the engine if there is a leak.
If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.
The coolant level should be at or above the
COLD mark.
If it isn"t, you may have a leak in the radiator hoses,
heater hoses, radiator, water
pump or somewhere else in
the cooling system.
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NOTICE:
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I
I
Engine damage from running your engine without coolant isn’t covered by your warranty.
If there seems to be no leak, start the engine again. See
if the fan speed increases when idle speed is doubled by
pushing the accelerator pedal down.
If it doesn’t, your
vehicle needs service. Turn
off the engine.
How to Add Coolant to the Coolant
Recovery Tank
If you haven’t found a problem yet, but the coolant level
isn’t at or above the
COLD mark, add a SO/SO mixture
of ciecu? wter (preferably distilled) and DEX-COOL”
(orange-colored, silicate-free) antifreeze at the coolant
recovery tank.
(See (‘Engine Coolant” in the Index for
more information.)
I A CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid like
alcohol, can boil before the proper
coolant mix
will. Your vehicle’s coolant warning
system
is set for the proper coolant mix. With
plain water or the wrong mix, your engine could
get too hot but you wouldn’t get the overheat
warning. Your engine could catch fire and you or
others
could be burned. Use a 50/50 mix of clean
water and
DEX-COOL TM antifreeze.
I NOTICE:
In cold weather, water can freeze and crack
the engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mix.
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You can be burned if’ you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Don’t
spill coolant on a hat engine.
When the coolant in the coolant recovery tank is at or
above
the COLD mark, start your vehicle.
If the overheat warning continues. there’s one more
thing you can try. You can add the proper coolant mix
directly to the radiator, but be sure the cooling system is
cool before you do it.
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6. Start the engine and let it
run until you can feel the
upper radiator hose
getting
hot. Watch out
for the engine fan(s).
7. By this time the coolant level inside the radiator
filler neck may be lower.
If the level is lower, add
more of the proper mix through the filler neck until
the level reaches the base of the filler neck.
I
8. Then replace the pressure cap. At any time during
this procedure if coolant begins to flow out of the
filler neck. reinstall the pressure
cap. Be sure the
arrows
on the pressure cap line up like this.
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