GMC SIERRA 1997 Owners Manual

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Manual Transmission Fluid
When to Check
A good time to have it checked is when the engine oil is
changed. However, the fluid
in your manual
transmission doesn’t require changing.
How to Check
Because this operation can be a little difficult, you may
choose to have this done at your
GM dealership
Service Department.
If you do it yourself, be sure to follow all the
instructions here, or you could get a false reading.
NOTICE:
Too much or too little fluid can damage your
transmission.
Too much can mean that some of
the fluid could come out and
fall on hot engine
parts or exhaust system parts, starting
a fire. Be
sure to get an accurate reading if
you check your
transmission fluid.
Check the fluid level only when your engine is off, the
vehicle is parked on
a level place and the transmission is
cool enough for you to rest your fingers on the
transmission case.
Then, follow these steps:
1. Remove the filler plug.
2. Check that the lubricant level is up to the bottom of
3. If the fluid level is good, install the plug and be sure
the
filler plug hole.
it
is fully seated. If the fluid level is low, add more
fluid as described
in the next steps.
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How to Add Fluid When to Check and What to Use
Here’s how to add
fluid. Refer to the Maintenance
Schedule to determine what kind of fluid to use. See
“Recommended Fluids and Lubricants” in the Index.
1. Remove the filler plug.
2. Add fluid at the filler plug hole. Add only enough
fluid to bring the fluid level
up to the bottom of the
filler plug hole.
3. Install the filler plug. Be sure the plug is fully seated.
Hydraulic Clutch
The hydraulic clutch system in your vehicle is
self-adjusting.
A slight amount of play (114 inch to
1/2 inch or 6 mm to 12 mm) in the pedal is normal.
It isn’t
a good idea to “top off’ your clutch fluid. Adding
fluid won’t correct
a leak. A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired. Refer
to the Maintenance
yk I Schedule, Owner Checks
and
Services,
to determine
how often you should check
the fluid level in your clutch
master cylinder reservoir
and for the proper fluid.
See “Owner Checks
and Services” and “Recommended Fluids and
Lubricants” in the Index.
How to Check
The proper fluid should be added if the level does not
reach the bottom of the diaphragm when it’s in place in
the reservoir. See the instructions on the reservoir cap.
Rear Axle
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how
often
to check the lubricant and when to change it. See
“Scheduled Maintenance Services” in
the Index.
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How to Check Lubricant
If the level is below the bottom of the filler plug hole,
you’ll need to add
some lubricant. Add enough lubricant
to raise the level
to the bottom of the filler plug hole.
What to Use
Refer to the Maintenance Schedule to determine what
kind
of lubricant to use. See “Recommended Fluids and
Lubricants”
in the Index.
C3 (3500 HD) Trucks Equipped with
Dana Rear Axle
Additional rear axle scheduled maintenance is required
on
3500 HD models equipped with Dana rear axles
when they are driven under the following conditions:
Extreme loading (at or near GVWR) or trailer
Operation above 45 mph (70 km/h) for extended
towing, and:
periods of time.
Vehicles used in any
of these conditions require the rear
axle lubricant be changed every
30,000 miles (50 OOO km).
Fluid capacity is 4.12 quarts (3.9 L).
Four-wheel Drive
Most lubricant checks in this section also apply to
four-wheel-drive vehicles. However, they have two
additional systems that need lubrication.
Transfer Case
When to Check Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant. See “Periodic Maintenance
Inspections” in the Index.
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How to Check Lubricant Front Axle
If the level is below the bottom of the filler plug hole,
you’ll need to add some lubricant. Add enough lubricant
to raise the level
to the bottom of the filler plug hole.
What to Use
Refer to the Maintenance Schedule to determine what
kind
of lubricant to use. See “Recommended Fluids and
Lubricants” in
the Index.
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant and when to change it. See
“Scheduled Maintenance Services”
in the Index.
How to Check Lubricant
If the level is below the bottom of the filler plug hole,
you’ll need
to add some lubricant.
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Page 305 of 436

If the differential is at operating temperature (warm),
add enough lubricant to raise the level to the bottom of
the filler plug hole.
If the differential is cold, add enough lubricant to raise
the level to 1/2 inch (12 mm) below the filler plug hole.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. See “Recommended Fluids and
Lubricants” in the Index.
Engine Coolant
The cooling system in your vehicle is filled with
new DEX-COOL@ engine coolant. This coolant is
designed to remain in your vehicle for
5 years or
150,000 miles (240
000 km), whichever occurs first,
if
you add only DEX-COOL@ extended life coolant.
The following explains your cooling system and how to
add coolant when
it is low. If you have a problem with
engine overheating, see “Engine Overheating” in
the Index.
A 50/50 mixture of water and the proper coolant for
your vehicle will:
0 Give freezing protection down to -34°F (-37°C).
0 Give boiling protection up to 265 “F (1 29°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
0 Let the warning gages work as they should.
NOTICE:
When adding coolant, it is important that you use
only
DEX-COOL@(silicate-free) coolant.
If coolant other than DEX-COOL@ is added to
the system, premature engine, heater core or
radiator corrosion may result. In addition, the
engine coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first. Damage caused by the use
of coolant other than DEX-COOL@ is not
covered by your new vehicle warranty.
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What to Use
Use a mixture of one-half clean water (preferably
distilled) and one-half
DEX-COOL’ coolant which
won’t damage aluminum parts.
If you use this mixture,
you don’t need to add anything else.
A CAUTION:
Adding only plain water to your cooling system
can
be dangerous. Plain water, or some other
liquid like alcohol, can boil before the proper
coolant
mix will. Your vehicle’s coolant warning
system is set for the proper coolant
mix. With
plain water or the wrong
mix, your engine could
get too hot but you wouldn’t get the overheat
warning. Your engine could catch fire and you or
others could be burned. Use a
50/50 mix of clean
water and
DEX-COOL@ coolant.
NOTICE:
If you use an improper coolant mix, your engine
could overheat and be badly damaged. The
repair cost wouldn’t be covered
by your
warranty. Too much water in the mix can freeze
and crack the engine, radiator, heater core and
other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
NOTICE:
If you use the proper coolant, you don’t have to
add extra inhibitors or additives which claim to
improve the system. These can be harmful.
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Checking Coolant
If your vehicle has a diesel engine, see “Checking
Coolant”
in the Diesel Engine Supplement. Adding Coolant
If you need more
coolant, add the proper DEX-COOL@
coolant mixture
at the coolant recovery tank.
The coolant recovery tank is located on the passenger’s
side at the rear corner
of the engine compartment.
When your engine is cold,
the coolant level should be at
the
COLD mark, or a little higher. When your engine is
warm, the level should be up to the HOT mark, or a
little higher.
A CAUTION:
Turning the radiator pressure cap when the
engine and radiator are hot can allow steam and
scalding liquids to blow out and burn you badly.
With the coolant recovery tank, you will almost
never have to add coolant at the radiator.
Never turn the radiator pressure cap
-- even a
little -- when the engine and radiator are hot.
Add coolant mixture at the recovery tank, but be careful
not to spill
it.
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don’t spill coolant on a hot engine.
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Page 308 of 436

Radiator Pressure Cap
(Gasoline Engine)
The radiator pressure cap must be tightly installed with
the arrows
on the cap lined up with the overflow tube on
the radiator filler neck.
NOTICE:
Your radiator cap is a 15 psi (105 kPa)
pressure-type cap and must be tightly installed to
prevent coolant loss and possible engine damage
from overheating. Be sure the arrows on the cap line up with the overflow tube on the radiator
filler neck.
Thermostat
Engine coolant temperature is controlled by a thermostat
in the engine coolant system. The thermostat stops the
flow
of coolant through the radiator until the coolant
reaches a preset temperature.
When you replace your thermostat, an
AC@ thermostat
is recommended.
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Page 309 of 436

Power Steering Fluid
When to Check Power Steering Fluid
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system or
you hear an unusual noise.
A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired.
How To Check Power Steering Fluid
When the engine compartment is cool, wipe the cap and
the top of the reservoir clean, then unscrew the cap and
wipe the dipstick with a clean rag. Replace the cap and
completely tighten it. Then remove the cap again and
look at the fluid level on the dipstick.
The level should be at the
FULL COLD mark. If
necessary, add only enough fluid to bring the level up
to the mark.
What to Use
To determine what kind of fluid to use, see
“Recommended Fluids and Lubricants” in the Index.
Failure to use the proper fluid can cause leaks and
damage hoses and seals.
Windshield Washer Fluid
What to Use
When you need windshield washer fluid, be sure to read
the manufacturer’s instructions before use. If you
will be
operating your vehicle in an area where the temperature
may
fall below freezing, use a fluid that has sufficient
protection against freezing.
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Adding Washer Fluid
Open the cap labeled WASHER FLUID ONLY. Add
washer fluid until the tank is full.
NOTICE:
0
0
0
When using concentrated washer fluid,
follow the manufacturer’s instructions for
adding water.
Don’t mix water with ready-to-use washer
fluid. Water can cause the solution to freeze
and damage your washer fluid tank and
other parts
of the washer system. Also,
water doesn’t clean as well as washer fluid.
Fill your washer fluid tank only
three-quarters full when it’s very cold. This
allows for expansion if freezing occurs,
which could damage the tank if it
is
completely full.
Don’t use radiator antifreeze in your
windshield washer. It can damage your
washer system and paint.
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