wheel GREAT WALL SAFE 2006 Service Manual

B0-82Body
Size of Chasis
Unit
mm

size in 2D

Middle double-row Deer
front
Axial spacing: 2615assuming
standard line
central line of front wheel
Mark
A,a
B,b
C,c
D,dName
Cab mounting hole
Cab mounting hole
Cab mounting hole
Mounting hole of cargo passageBore diameter











Mark NameBore diameter











Mounting hole of cargo passage
Mounting hole of cargo passage
Mounting hole of cargo passage E,e
F,f
G,g

B0-83Body
Size of Chasis
Unit
mm

size in 2D

Big double-row Deer
front
Axial spacing:
3380assuming
standard line
central line of front wheelMark
A,a
B,b
C,c
D,dName
Cab mounting hole
Cab mounting hole
Cab mounting hole
Mounting hole of cargo passage
Bore diameter











Mark NameBore diameter











Mounting hole of cargo passage
Mounting hole of cargo passage
Mounting hole of cargo passage E,e
F,f
G,g
Mounting hole of cargo passage H,h

B0-84Body
Size of Chasis
Unit
mm

size in 2D

Small double-row Sailor
Axial spacing
3025
Mark
A,a
B,b
C,c
D,dName
Cab mounting hole
Cab mounting hole
Cab mounting hole
Mounting hole of cargo passageBore diameter











Mark NameBore diameter











Mounting hole of cargo passage
Mounting hole of cargo passage
Mounting hole of cargo passage E,e
F,f
G,g





Central line of front wheel front
assuming
standard line

B0-85Body
Size of Chasis
Unit
mm

size in 2D

big double-row Sailor
Axial spacing
3380assuming
standard line
central line of front wheel
Mark
A,a
B,b
C,c
D,dName
Cab mounting hole
Cab mounting hole
Cab mounting hole
Cab mounting holeBore diameter











Mark NameBore diameter











Cab mounting hole
Cab mounting hole
Cab mounting hole E,e
F,f
G,g
H,h
Cab mounting hole
front

B0-86Body
Size of Chasis
Unit
mm

size in 2D

So Cool
Axial spacing
3025assuming
standard ling
Mark
A,a
B,b
C,c
D,dName
Cab mounting hole
Cab mounting hole
Cab mounting hole
Mounting hole of cargo passageBore diameter











Mark NameBore diameter











Mounting hole of cargo passage
Mounting hole of cargo passage
Mounting hole of cargo passage E,e
F,f
G,g





central line of front wheel front

B0-87Body
Size of Chasis
Unit
mm

size in 2D

Safe
front
Axial spacing
2630assuming standard
line
Mark
A,a
B,b
C,c
D,dName
Cab mounting hole
Cab mounting hole
Cab mounting hole
Cab mounting holeBore diameter











Mark NameBore diameter











Cab mounting hole
E,e





central line of front wheel

B0-88Body
Size of Chasis
Unit
mm

size in 2D

Sing
Axial spacing
3025 front
Mark
A,a
B,b
C,c
D,dName
Cab mounting hole
Cab mounting hole
Cab mounting hole
Cab mounting holeBore diameter











Mark NameBore diameter











Cab mounting hole
E,e





Cab mounting hole
F,f
central line of front wheel
assuming
standard line

B0-89Body
Size of Chasis
Unit
mm

size in 2D

Pegasus
Axial spacing
2760assuming
standard line front
central line of front wheel
Mark
A,a
B,b
C,c
D,dName
Cab mounting hole
Cab mounting hole
Cab mounting hole
Cab mounting holeBore diameter











MarkNameBore diameter











Cab mounting hole
E,e

A-2
Clutch
Specification
Item Specification
Fastening torque for clutch tube on master cylinder
Fastening torque for clutch tube on wheel-brake cylinder
Fastening torque for clutch pressure plate160
190-200
5-15
0.3
0.8
0.2
0.6
5
Max misplacement
0.5 Pedal height (calculated from front wall
Pedal free stroke
Min depth of clutch-facing rivet
Max radial swing difference of clutch rib
Max radial swing difference of flywheel
Max width of wear of diaphragm spring
Max width of wear of diaphragm spring
Alignment degree of diaphragm spring endApplicable vehicle model
Dr SF
SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Torsion moment
Fastening location (N*m)
15-17
15-17
30 Applicable Vehicle model
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Dr SF SL SK SY SJ
Gearbox
Three-grade maintenance for gearbox
1. Grade I maintenance for gear box
Grade I maintenance: Check the lubricant level to see whether the lubricant level is in alignment with the lower edge of oil
filler; if the lubricant is lower than the oil filler lower edge, add the lubricant; or the insufficient lubricant will lead to the poor
lubrication or burn-out of bearing and teeth; while the over-high lubricant will cause the overheating and oil leakage.
2. Grade II maintenance for gear box
Grade II maintenance: The gear box of a new vehicle should be maintained by exchanging the lubricant during the
first grade II maintenance and should be washed with kerosene; and the lubricant quality should be checked in the
grade II maintenance in later time, if the lubricant is diluted, gumming or over-dirty, it should be changed.
3. Grade III maintenance
The gearbox should be disassembled for inspection, washing and oil change.
Notice: As the new vehicle is in the running-in status, the gearbox should be maintained by exchanging lubricant
after the vehicle covers 1500 km,
Lubricant Type
GL-5 SAE80W/90
Torsion moment of relative connecting elements
Tung Teeth: Tang tooth(5DYA4TWD
5DYA8FWD)
Unit
ãã Specification of Maintenance and Up-Keeping
Clutch and Gearbox
Locating screw of fork axle at first and second gear
Locating screw of yoke block
Screw on baffle of rear bearing of output shaft
Screw of reverse idler shaft
Bolt of gearshift cover
Bolt of front cover
Bolt of rear body
Bolt of clutch shell
Bolt of locating spring13
17
15
20
17
22
17
20
15
20
15
20
30
45
30
45
17
22 Fastening location N*m

A-4
Drive Shaft
Torsion moment
Fastening location Applicable vehicle model N*m
Connecting bolt
Fixing bolt of central supporter74
5
40
5 Dr SF SL SK SY SJ
Dr SL SK SY SJ
Inflation pressure of tire
Ground clearance of chassis
Steering angle of inner wheel
Kingpin inner inclination
Outer inclination of front wheel
Mechanical steering
Power steering
Kingpin rear inclination (inclination)
Mechanical steering
Power steering
Toe-in
Error in length between left and right
drag rod
Side slip valueFront:220
0kPa
Back:240
0kPa
Front:250
0kPa
Back:250
0kPa
295mm
255
mm
58.5mm(difference in height between
shaft center of lower arm and wheel
center)
310
mm
295
mm
36
40


32

32
34

9
30'
5'
14
52'
0
30'
0'
0
10'
0'
0
20'
0'
0
20'
5'
1
50'
-20'
2
5'
5'
2
0'
0'
0-2mm
=2mm
=5m/km

.5m/km
Suspension System and Automobile Axle
Specification
Item Applicable vehicle model Specification
Dr SL SK SY SJ
SF
Dr
SL SK
SF
SY
SJ
Dr SL SK SY
SF
SJ
Dr SL SK SY
SJ
Dr SL SK SY
Dr
SL SK SY
SJ
Dr SL SK SY
Dr SL SK SY
SJ
Dr SL SK SF SY SJ
Dr SL SK SF SY SJ
Dr SF
SL SK SY SJ
HPM

Specification of Maintenance and Up-Keeping
Drive shaft, Suspension System and Automobile Axle