lock GREAT WALL SAFE 2006 Service Manual

A-3
Fastening location N*m
Upper tooth(JK72TWD)
Fastening location N*m
Specification of Maintenance and Up-Keeping
Transfer Box
Maintenance and Up-keeping of Transfer Box
1. The oil level of transfer box should be checked when exchanging the engine lubricant or the vehicle
covers more than 8000 km
and add the lubricant where necessary.
2. Change with the appointed lubricant each year or after the vehicle covers more than 48000 km.
Notice: lubricant brand: 85W/90 GL-5.
Fastening torque of relative connecting elements
15
20
10
15
12
17
15
20
15
20
15
20
15
20
30
40
60
70
30
40
30
40
17
22
30
50
20
40
30
40
90
125 Toggle fork at first, second and fifth gears and the screw of
toggle fork
Bolt on odometer pressure plate
Screw on baffle of rear bearing of output shaft
Screw on baffle of reverse idler shaft
Locating screw of gearshift yoke block
Bolt of front cover
Bolt of gearshift cover
Pillar of clutch toggle fork
Bolt of clutch cover
Bolt of rear body (M10X1.25X130)
Bolt of rear body (M10X1.25X80)
Plug of locating spring
Oil filling/draining plug
Reverse gear switch assembly
Location mechanism cluster
Locking nut at rear end of countershaft
Fastening location N*m
Flange nut
Oil drain plug
Bolt of motor clip
Fixing bolt of motor
Clutch coil nut
Housing bolt
Oil pump bolt
Venting valve
Bolt of front connecting body203
244
19
30
8
11
8
11
8
11
27
46
4.0
8.5
8
19
27
46 Oil filling/draining plug
Location mechanism cluster
Pillar of clutch toggle fork
Bolt on odometer pressure plate
Reverse gear switch assembly30
50
30
50
30
50
10
15
30
50

A-5
Torsion moment
Fastening location Applicable vehicle model N*m
Limit bolt of steering knuckle
U-type fixing bolt
Bolt of spring pin of rear plate and shackle
Central bolt of rear steel plate spring
Connecting bolt of rear vibration damper and rear axle
Connecting bolt of front vibration damper and lower swing arm
Connecting bolt of rear vibration damper and frame
Connecting bolt of rear vibration damper and lower swing arm
Fixing bolt of pedestal arm of torsion rod spring
Locking nut of torsion rod spring
Fixing bolt at two ends of transverse stabilizer rod
Fixing bolt of transverse stabilizer rod bracket
Connection bolt of guide lever and lower arm
Fixing nut at front end of guide lever
Axial fixing nut of front suspension and lower arm
Axial fixing nut of lower arm of front suspension
Connecting nut of steering knuckle and upper ball stud
Connecting bolt of steering knuckle and lower ball stud90
10
110
10
90
10
50
5
64
5
25
5
25
5
137
10
83
5
83
5
23
3
29
5
23
3
25
5
96
10
150
10
96
10
178
15
226
25
196
10
226
025
210025
110
10
142
10
142
10 SJ
Dr SL SK SY SJ
Dr SL SK SY SJ
SL SK SY SJ
SF
SL SK SY SJ
SL SK SY SJ
SF
SL SK SY SJ
SL SK SY SJ
Dr
SL SK SY SJ
Dr SF
SL SK SY SJ
Dr SF SL SK SY
Dr
Dr SL SK SY SJ
SF
Dr
SF
SL SK SY
SJ
Dr SL SK SY SJ
SF
Dr SF SL SK SY SJ
Braking system
specification
Item Applicable vehicle model specification
Pedal height
Free stroke of pedal
Stroke of operating lever of parking brake160mm
190-200mm
3-6mm
9-10

7-9
Dr SF
SL SK SY SJ
Dr SL SK SF SY SJ
Dr
SL SK SY
torsion moment
Fastening location Applicable vehicle model N*m
Brake oil pipeDr SF
SL SK SY SJ18
2
19
1
Specification of Maintenance and Up-Keeping
Braking System

B-2
Disassembling and as-
sembling tools for lock-
ing nut of steering
knuckle3916001



Press fitting tool for in-
ner bearing of front wheel
hub3916002
3916003
3916004
3916005
3916006
3916007
3916008
3916009
3916010 Press fitting tool for outer
bearing of front wheel
hub
Disassembling tool of
ball stud
Fixing tool of main teeth
flange of needle bearing
Press fitting tool for steer-
ing knuckle oil seal
Disassembling tool of
shorter liner of lower arm
Mounting tool of shorter
liner of lower arm
Mounting and disassem-
bling tool of long liner of
lower arm
Disassembling tool of
upper arm liner

























SST Special Service tool
Diagram Tool name tool number Remark
SST Special Tool
Special Service Tool
Application position
Front axle
Rear axle
2WD 4WD