odometer GREAT WALL SAFE 2006 User Guide

BE-35Body Electric System
Combination Instrument
Common Troubleshooting
a. Such failures as inaccuracy indication, out-operation of indicator, on the fly of large and small summation meters
(mechanical wheel drive excluded) or incomplete liquid crystal display are caused by the interior failures of the
instrument, therefore, these failures, once occur, should be judged according to the instrument interior failures, and
change the combination instrument directly.
b. In case both the large and small summation meter and the indicator of electronic odometer are on the fly, such failures
can be removed by disassembling the speed sensor from the whole vehicle first, then connecting the sensor and
combination instruments as shown in the drawing.
Then, open the power supply and run the rotors quickly to observe the indicator variation of odometer.
the odometer indicator
should be no less than 40Km/
h variation in speed under
common condition whenrunning the rotors,
otherwise,
change with the good sensor
good combination instruments
vÉë
No
Yes
No
Yes
No
installation of sensorconnector for wiring harnessmalfunction of sensorfailure of instrument
panel connector for wiring
harness


12V

combination instrument




signal input
sensor

BE-69
SL SK SY SJ
1 connected to cab wire harness
2 connected to cab wire harness
3 odometer sensor
4 back-up lamp switch
5 turn lamp on right side
6 grounding wire
7 brush motor
8 protective box II
9 wire connecting with accumulator anode
10 wire connecting with accumulator anode
11 electromagnetic fan
12 washer motor
13 right fog lamp
14 right turn lamp
15 right headlamp
16 right small lamp17 horn electric horn
18 left turn lamp
19 left small lamp
20 left headlamp
21 left fog lamp
22 pressure switch of air-conditioner
23 generator
24 generator
25 grounding wire
26 turn lamp on left side
27 brake liquid level sensor
28 connected to cab wire harness
29 connected to cab wire harness
30 connected to cab wire harness
31 flasher relay
1
O
3
4
5
6
7
8
9
10
11
12
13
14
151617
18
19
20 21222324252627282930
31
Housing wire harness (continued)
Body Electric System
Wire Harness Distribution

A-3
Fastening location N*m
Upper tooth(JK72TWD)
Fastening location N*m
Specification of Maintenance and Up-Keeping
Transfer Box
Maintenance and Up-keeping of Transfer Box
1. The oil level of transfer box should be checked when exchanging the engine lubricant or the vehicle
covers more than 8000 km
and add the lubricant where necessary.
2. Change with the appointed lubricant each year or after the vehicle covers more than 48000 km.
Notice: lubricant brand: 85W/90 GL-5.
Fastening torque of relative connecting elements
15
20
10
15
12
17
15
20
15
20
15
20
15
20
30
40
60
70
30
40
30
40
17
22
30
50
20
40
30
40
90
125 Toggle fork at first, second and fifth gears and the screw of
toggle fork
Bolt on odometer pressure plate
Screw on baffle of rear bearing of output shaft
Screw on baffle of reverse idler shaft
Locating screw of gearshift yoke block
Bolt of front cover
Bolt of gearshift cover
Pillar of clutch toggle fork
Bolt of clutch cover
Bolt of rear body (M10X1.25X130)
Bolt of rear body (M10X1.25X80)
Plug of locating spring
Oil filling/draining plug
Reverse gear switch assembly
Location mechanism cluster
Locking nut at rear end of countershaft
Fastening location N*m
Flange nut
Oil drain plug
Bolt of motor clip
Fixing bolt of motor
Clutch coil nut
Housing bolt
Oil pump bolt
Venting valve
Bolt of front connecting body203
244
19
30
8
11
8
11
8
11
27
46
4.0
8.5
8
19
27
46 Oil filling/draining plug
Location mechanism cluster
Pillar of clutch toggle fork
Bolt on odometer pressure plate
Reverse gear switch assembly30
50
30
50
30
50
10
15
30
50