lock GREAT WALL SO COOL 2006 Service Manual

B0-11Vehicle Body
Rear Door
Rear Door (
)
Element Figure
glass
glass channel
Outer auchi
glass bracket and
glass gasket
door limiting
device door hinge
electric switch
door lampinner cliplower rear glass
guide track
small
sliding
track door lock assemblyn
lock clipoutdoor handle
upper glass guide track
indoor handlelock ring quarter window glass
sliding
channel
SF

B0-12Vehicle Body
Rear Door
Rear door(
)
Element figure
glass
glass channel
outer auchi
door limiting devicedoor hinge
electric switch inner clipdoor lock assembly
lock clip
outdoor handlelock ring quarter
window glass
screw cap
glass supporter
indoor handle
SJ

B0-13
Adjustment of Rear Door
(Dr SL SK SF SY SJ)
1. Adjust the door along the front-back and vertical direction;
(upper side)
Screw off the hinge nuts on the body side for the adjustment.
(lower side)
Screw off the hinge nuts on the side body for the adjustment.
2. Adjust the door along the left-right and vertical direction.
3. adjust the door lock clip
(a) Screw off the mounting bolts of lock clip and tap the lock
clip with hammer to adjust its position.
(b) Screw on the fixing nuts of lock clip.
Disassembly of Rear Door
1. Tear down the elevator handle (Dr)
Pull out the spring snapping ring with dishcloth and tear down
the elevator handle and sleeve.
2. Tear down the indoor handle;
(a) Take spart the screw and slide the handle forwardly.
(b) Take down the handle from the controlrod Vehicle Body
Rear Door

B0-16
(SJ)
(a) Tear down the four fixing bolts of elevator bracket;
(b) Tear down fixing bolts of three elevators;
(c) Disassemble the elevator through the auxiliary hole. Vehicle Body
Rear Door
11. Tear down the lock ring inside the vehicle;
Disconnect the connecting bar to tear down the lock ring inside
vehicle body.
12. Tear down door lock and the outdoor handle with lock
barrel:
(a) Disconnect the outdoor with lock barrel from the con-
necting bar.
(b) Tear down three screws and door lock.
(c) Tear down the two bolts and the outdoor handle with lock
barrel.
(d) Tear down the spring snapping ring and lock barrel.
Change of Glass
(Dr SF)
1. Tear down the glass bracket with screwdriver or similar
tool.
2. Coat the black glue on the inner side of glass bracket
liner.
3. Tap the glass bracket with rubber hammer to encase it.
Tear down the bolts on gear panel with the pliers or similar
tool.
4. Tear down the bolts of door window glass bracket to take the
glass out.
SJ
a
Dr
a:35mm
bb:80mm(manual)
65mm(electric)
SF

B0-17
Assembly of rear door
1. Coat the MP lubricant on the parts before mounting
(a) Coat the MP lubricant on the sliding face and gear of
glass elevator;
Notice: Do not coat the MP lubricant on the spring of
glass elevator.
(b) Coat the MP lubricant on the sliding face of door lock. Vehicle Body
Rear Door
2. Mount the outdoor handle with lock barrel and door lock:
(a) Mount the lock barrel on the outdoor handle with spring
snapping ring.
(b) Mount the outdoor handle and the lock barrel with two
bolts;
(c) Mount the lock door with three screws; and
(d) Connect the connecting bar to the outdoor handle.
3. Mount the inside lock ring
Mount the inside lock ring and connect the connecting bar.
4. Mount the glass elevator:
(a) Put in the elevator through the auxiliary hole;
(b) Mount three fixing bolts of elevator (for manually-
operated elevator);
Mount four fixing bolts of elevator (for electric elevator)
(c) Mount the small sliding track and tighten the fixing bolts
temporarily;
(SJ)
(a) Put in the elevator through the auxiliary hole;
(b) Mount three fixing bolts of elevator;
(c) Mount four fixing bolts of elevator bracket.
SJ
SJ

B0-43
Cargo body baffle
Element mounting position
Vehicle Body
Cargo Body Baffle
baffle lock
connecting bar
2 screws
baffle lock controller
rear panel of cargo body
buffer block
hinge assembly
inner cover panel
bolt hole
14 screws
Dr SL SK
14 screws
(Dr SK)
14
N
m
specified torquecargo body
hinge
Dismantle of baffle lock
1. Tear down the inner cover panel.
(SL)
Tear down the 14 screws and the inner cover panel.
(Dr SK)
Tear down the 12 screws and the inner cover panel.
2. Disconnect the connecting bar of baffle lock from the
baffle lock controller.
3. Tear down the baffle slide fastener
(a) Tear down the baffle lock from the baffle.
(b) Tear down the two screws and the baffle lock.
4. Teardown the baffle from the baffle
Teardown the 12 screws and the baffle lock

B0-44Vehicle Body
Cargo Body Baffle
Mount of Baffle
1. Mount the baffle lock on the baffle;
Mount the baffle lock with two screws (Dr SK)
Mount the baffle lock with two nuts (SL)
2. Connect the connecting bar with the baffle lock controller.
3. Mount the baffle slide fastener;
(a) Mount the baffle slide fastener and bolts.
Fastening torque
14N
m
(b) Connect the baffle slide fastener with the baffle.
4. Mount the baffle hinge on the baffle
5. Mount the inner coverpannel

SL)
Mount the inner cover panel with 14 screws;

Dr SK)
Mount the inner cover panel with 12 screws.
Dismantle of baffle lock controller:
1. Tear down the inner cover panel;
2. Disconnect the two baffle connecting bar;
3. Tear down the baffle lock controller
Tear down the two screws and the baffle lock controller; (Dr
SK)
Tear down the two nuts and the baffle lock controller. (SL)
Mount of baffle lock controller
Mount the baffle lock controller in the reverse order for
disassembly.

B0-45
Tailgate (
)
Element figure
Vehicle Body
Tailgate
tailgate glass
SF
outer auchi
inner auchi
tailgate lock glass elevator at tailgatetailgate handleglass bracket glass supporter
tailgate cover panel
sealing strip at tailgate
sealing strip at tailgatetrim panel at tailgate I lock ring

B0-46Vehicle Body
Tailgate
Dismantle of tailgate
1. Tear down the trim panel of the tailgate:
(a) Insert the screwdriver between the fixing clipes and the
trim panel at the tailgate to loose the trim panel.
Notice: the screwdriver should be wrapped at its head
with adhesive strap before using
(b) Tear down the trim panel at tailgate.
2. Tear down the tailgate cover panel;
Tear down the three bolts and the tailgate cover panel.
3. Tear down the tailgate handle and the lock ring:
(a) Tear down the two bolts on handle.
(b) Disconnect the controlling bar from the glass elevator
and tear down the tailgate handle.
(c) Disconnect the controlling bar from the glass elevator to
take down the lock ring.
4. Tear down the trim panel of tailgate I;
Tear down the six bolts and trim panel of tailgate I;
5. Tear down the sealing strip at tailgate;
Tear down the two threaded ends and the sealing strip;
6. Tear down the outer auchi
7. Tear down the glass elevator at tailgate;
(a) Tear down the tailgate glass;
(b) Pull the glass outwardly to take it down.
8. Tear down the tailgate lock;
Tear down the three bolts and the tailgate lock.

B0-47Vehicle Body
Tailgate
9. Tear down the tailgate lock
Tear down the three screws from the tailgate to tear down the
lock
Change of Glass
1. Tear down the glass bracket with screwdriver or with
similar tool.
2. Coat the polyurethane glue, seize the gasket on the
glass and coat the glass glue at outside of the gasket.
3. Encase the glass bracket by tapping it with rubber
hammer.
Tailgate Assembly of
Assembly the tailgate in the reverse order of the disassembly
approaches.
Notice: coat the lubricant on the sliding face, elevator
gear and door lock before mounting the parts.
120mm
105mm
outside