7P connector HONDA CIVIC 1996 6.G Workshop Manual

Doors
Latch Replacement
NOTE: Raise the glass futty.
1. Remove:
. Door panel (see page 20-10). Plastic cover (see page 20-8). Outer handle (see page 2O-1 ,l
2. Remove the lock crank and clip.
>: Screw location, I >: Clip location, I
qn@l # |
_ __) _-__)
LOCKROO
LATCH
Remove the rear channel collar.
NOTE: Take care not to bend the lock rod and innerhandle rod.
Disconnect theconnector.
6x1.0mm8 N.m (0.8 kgt m,
5.
6 tbtttl
Remove the latch through the hole in lne door.
lnstallation is the reverse of the removat proceoure.
NOTE: Make sure the door locks and opens properly.
20-12
,,< 8 N.m to.8 ksf.m, 6 tbt.ftt
IDF-IIID I
.)-__,/
2.
L
p o'r.o-,n I@ 9.8 N.m {t.o kof.m. I
.- :'zulnt -
/
3. Carefully lower the glass. Remove the bolts andscrew from the rear channel, then remove the glassfrom the rear channel.
NOTE: Take care not to drop the glass inside the door.
>: Bolt. screw locations
A, 1 , c, 1I
q)h:iT(--n,,". i m
- - illt) '/ -)
Glass/Regulator Replacement
Remove:
. Door panel {see page 20-10). Plastic cover (see page 20,8)
Carefully move the glass until you can see the bolts,then remove them.
NOTE: Take care notto drop the glass inside the door.
>: Eolt locations, 2
6x1.0mmB, 1

t}
4. Carefully remove the glass from the window slot.
c\
REARCHANNELCOLLAR
Remove the outer molding, then
Ier grass.
remove the quar-5.
\
6. Disconnect the connector, and detach the harness
clip, then remove the regulator through the hole in
the door.
>: Bolt locataons
A>,2 ]6x1.0mm L
[l o t't.- to.a rsl -. j
fr e ttt ttt )---.---.-,/
B >,26 x 'l.0 mmI N.m {0.8 ksl'm,6 tbf.ft)
I
)
OUARTER

20-13
7.
CLIP
Grease all the sliding surfaces of the regulator where
shown.
NOTE:
a lf necessary, remove the power window motor
from the regulator.
. Before removing the power window motor, scrloe
a line across the sector gear and regulator.
SECTOR GEARREGULATOR
POWER WINDOWMOTOR
>: Bolt locations,3POWERwTNDOWMOTOR
l'

-... er
A nicuuron
8. lnstallation is the reverse of the removal procedure.
NOTE: Rollthe glass up and down to see if it moves
freely without binding. Also make sure that there is
no clearance between the glass and glass run chan-
nel when the glass is closed. Adjust the position of
the glass as necessary (see page 20-20).

Doors
Door Panel Replacement
NOTE: Take care not to scratch the door panel andother pa rts.
'1. Remove:
. Inner handle trim (see page 20-14). Mirror mount cover panel (see page 20-24)
2. lf applicable, remove the regulator handle bypulling the clip out with a wire hook.
REGULATOR HANDLE
WIRE HOOK
Remove the armrest pocket, then disconnect thepower window switch connector.
ARMRESTPOCKET
4. Remove the speaker cover, then remove lhe screws.
3.
I
>: Screw locations, 3
| 6b:a,'
L"_
COVER
20-16
TRIM PADREMOVER(Commercially
available)Snap-on#A'177, orequivalent1mm{0.04 in.)
5. Release the clips that hold the door panel. Removethe door panel by pulling it upward. Disconnect thespeaker connector.
NOTE: Remove the door panel with as little bendingas possible to avoid creasing or breaking it.
.L12 fim(0.47 in.) T-
>: Clip locations,
l^
J[
=l$
ll,\*
atr-
,,)
REMoVER tl-)
11.77 in.l
O) CONNECTOR
6. lnstallation is the reverse of the removat oroceoure.
DOOR PANEL

Doors
Latch Replacement
NOTE: Raise the glass fully.
1. Remove:
. Door panel (see page 20-16)
. Plastic cover (see page 20-14). Outer handle {see page 20-17}
2. Remove the rod protector.
LATCH
PROTECTOR
20-18
3. Remove the bolts and move the center lower channel.
NOTE: Take care not to bend the inner handle rod
and lock rods.
>: Screw locations
A>,38>,3
q)
CENTER LOWEBCHANNEICBANKHOLDER
Disconnectthe connector,
6x1.0mm8 N.m 10.8 kgt.m,6 tbtft)
Remove the inner handle, then remove the latch
through the hole in the door.
lnstallation is the reverse of the removal procedure.
NOTE: Make sure the door locks and opens properly.
5.
6x1.0mm l
ffu 6 N.m {0.6 kef.m,
_" 11111 )

LGlass/Regulator Replacement
2.
1.Remove:
. Door panel (see page 20-'16)
. Plastic cover (see page 20-14)
Carefully move the glass until you can see the bolts,
then loosen them. Slide the guide rearward, remove
the glass trom the guide, and carefully pull the
glass out through the window slot.
NOTE: Take care not to drop the glass inside the door.
>: Bolt localions,2
6x1.0mm
E 9.8 N.m {1.0 kgtm, Il* 7.2 tbrfil I\3 Loosen ,/
Jt
GUIDE
3. Disconnect the connector, and detach the harness
clip, then remove the regulator through the hole in
the door.
NOTE: Scribe a line around the rear roller guide bolt
to show the original adjustment.
>: Bolt locations
a >,4
6xL0mmI6x1.omm II N.m {0.8 kgt.m,6lbrft ]Loosen. ,/
B >,2
8 N.m (0.8 kgt m, i'-1
)
ROLLERREGULATOR
BOLTS
(cont'd)
20-19

Mirrors
Mirror Replacement
NOTE: Take care not to scratch the mirror. mirror basecover and door.
l Lower the door glass.
2. Carelully pry out the mirror mount cover panel bynano.
Power mirro.:
MIRROR MOUNTCOVEB PANEL
Manual mirror:
Remove the cap, screw and knob, then remove themirror mount cover panel.
MIRROR MOUNT
KNOB
20-24
3. Remove the mirror mounting nuts while supporting
the mirror.
a: Nut locations,3
€)CONNECTOR(Nrirror side)
MIRROR
(Door harnessside)
CONNECTOR
Installation is the reverse of the removal procedure.
NOTE: Make sure the connector is connected prop-
erly.

Rear Window
Removal
2DllDl
CAUTION:
. Put on gloves to protect your hands.
. Uso ssat covers to avoid damaging any surlaces,. Do not damage thg roar window dofogggr grid linss,
window antenna grid lines, and tsrminalg.
1. To remove the rear window, first remove the:. Trunk lid
. Rear seat cushion (see pages 20-79, 81). Rear seat side bolsters {4D, see page 20-79). Rear seat-back (2D, see page 20-81)
. Rear shelf {see pages 20-59, 61}
. Rear pillar trim {4D, see page 20-59). Side trim panel (2D, see page 20-61)
. Ouarter trim panel (2D, see page 20-61)
. Rear roof trim (see page 20-65)
2, Disconnect the rear window defogger connector
from each side.
3. Peel off the molding.
NOTE: When molding removal is difficult, cut the
molding with a knile.
F"*t,
MOLDING
ID_HESI.VE ---, ,/,/
REAR WINDOW
S
MOLDING
20-32
PIANO WIRE
4. Apply protective tape along the edge of the body as
shown. Using an awl, make a hole through the
adhesive from inside the car. Push the piano wire
through the hole, and wrap each end around apiece of wood.
ADHESIVE
REAR WINDOW
PROTECTIVETAPE
TAPE
REAR WNDOW
PIANO WIRE
PROTECTIVETAPE
With a helper on the outside, pull the piano wire
back and forth in a sawing motion, and carefully cut
through the adhesive around the entire rear win-
dow.
CAUTION: Hold the piano wiro as close to the rear
window as possibls to prcyent damage to the body.
6. Carefullv remove the rear window.
ADHESIVE

Rear Window
Removal
3D:
CAUTION:
. Put on gloves to ptotect your hands.. Us€ seat cove6 to avoid damaging any surfaces.. Do not damage the rear window defogger grid lines.. Take carg nol scratch the terr window molding.
'1. To remove the rear window, firsr remove the:. Rear center shelf (see page 20-60). Hatch upper trim, hatch trim panel and hatchside trim (see page 20-63)
2.
. Rear window wiper arm (see page 2O-115). Hatch spoiler (see page 20 101)
Disconnect the rear window defogger connectorfrom each side.
Apply protective tape to the inner edge of the tail_gate.
From inside the hatch, use a knife to cut through therear window adhesive all the way around.
NOTE:
. lf the rear window is to be reinstalled, take carenot to damage the molding.. lf the molding is damaged, replace the rear win_dow and molding as an assembly.
HATCH
ffi#
REAR WINOOW
20-36
Upper portioni
TAPE
Side portion:
Lower portion;
Carefully remove the rear window.
NOTE; Check the molding for damage, and replacethe rear window if necessary.
GLASS
ADHESIVE

Moonroof
Motor, Drain Tube and Frame Replacement
CAUTION:
. Put on gloves to protecl your hands.
. Be careful not to damage the seats, dashboard and other interior trim.
'1. Remove the headliner {see page 20-64).
2. Disconnect the motor connector and glass position switch connector.
NOTE: When removing the motor, detach the connector from the frame, remove the bolts and nuts, then remove the
motor.
3. Remove the glass {see page 20-52).
4. Disconnect the drain tubes, and detach the ceiling light harness.
5. Remove the frame mounting bolts.
NOTE;
. An assistant is helpful when removing the bolts.
. Remove the front bolts last.
6. Detach the rear hooks by moving the frame forward, then remove the frame.
BOLT6x1.0mm9.8 N.m {1.0 kgt m,7.2 tht.hl
6x1.0mm9.8 N m (1.0 kgl.m, 7.2 lbtft)
20-54
\

Interior Trim
tReplacement
CAUTION:
. Put on gloves to protect your hands.
o When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.
NOTE: Take care not to bend or scratch the trim and panels.
4D:
>: Clip locationsa>,2c >,2'lo >,2E >,2
r*'" n t-lt't
\wi, i
' l ll/
_tr* @,
CENTER PILLARUPPER TRIMREAR PILLARTRIM
LOCK CYLINDER TRIM
tl'
I
E'vBELT UPPERANCHOR(see page 20-85)
Disconnect thehigh mount brakelrght connector.
T SIDE TRIMRemove the rear seat cushion and rearseat side bolster lsee page 20-19]'.
)
lnstallation is the reverse of the removal procedure.
NOTE:
. lf necessary, replace any damaged clips.. Before installing the front seat belt upper anchor
and rear shelf. make sure there are no twists or
kinks in the seat belts.(cont'd)
B>,6
REAR SHELF
k"si
fEFT KICKPANEL
20-59