codes HONDA CIVIC 1998 6.G User Guide

Page 28 of 2189

Chassis and Paint Codes
Vohicle Grade
2: CX
4: DX
Check Digit
Model Yeal
Y: 2000
Fastory Code
H: Alliston Plant, Ontario. Canada
Serial Number
Vehicle ldentification NumbeI
and Federal Motor Vehicle
Safety Standard Certification
U.S.2000 Model (2-door Hatchback)
Vehicle ldentification Number
2HGEJ632*H 100001
Manufacturer, Make and
Type of Vehicle
2HG: HONDA OF CANADA
MFG,, INC.
HONDA Passenger
Vehicle
Line, Body and Engine Type
EJ6: ClVlC3-door/D16Y7
Body Type and T.ansmission Type
3: Hatchbaclds-speed Manual
4: Hatchbacld4-speed Automatic
Paint Code
Dl6Y7: 1600 SOHC I6-valves Sequenlal
Mu ltiport Fuel-injected Engine
5500001-[D 16Y7
00
to
COLOR
NH.583M
84RA: 4 speed Automatic Transmissron
S40 :s-speed Manual Transmissiorr
84RA: 900000'l-
S40 | 100000'l-
NH-578
NH.583M
NH-592P
R-97
Taffeta White
New Vogue Silver lr4etallic
Flamenco Black Pearl
Roma Red
1-26
ro

Page 30 of 2189

Chassis and Paint Codes
U.S.2000 Model (2-door Coupe)
Vehicle ldentification Number
l HG EJ6 12 *Y1000001
Manufacturer. Make and
Type ol Vehicle'1HG: HONDA OF AMERICA
t\4FG., tNC.
HONDA Passenger
Vehicle
Line, Body and Engine Type
EJ6: ClvlC2-door/Dt6Y7
EJ7: ClVlC2,door/D16y5
EJ8: ClVlC2-door/D16Y8
EM1: CIVIC 2-doorlB1642
Body Type and Transmission Type1 : Coupe/s-speed Manual
2: Coupe/4-speed Automatic, CVTVehicle Grade
2: DX, HX
4: EX
5: EX with ABS, Si
Check Digit
Model Year
Y: 2000
Factory Code
L: East Liberty, Ohio Plant, U.S.A.Serial Number
Vehicle ldentification Number
and Federal Motor Vehicle
Safety Standard Certification
Engine Number
81642, D16Y5: 5300001-
Dl6Y7, Dl6Y8: 5500001-
Engino Type
Bl642; 1600 DOHC WEC '16-vatves
Sequential Multiport Fuel-injected
Engine
D'I6Y5: 1600 SOHC WEC-E 16.vatves
Sequential Multiport Fuel-injectedEngine
D16Y7: 1600 SOHC 16-valves Sequenlal
Multiport Fuel-injected Engine
D16Y8: 1600 SOHC WEC 16-vatves
Sequential Multipon Fuel-injected
Engine
Serial Number
COLOR
D16Y5 - 5300001
ta
to
Paint Code
B4RA : 4-speed Automatic Transmission
S40, S4C: 5-speed Manual Transmissron
M4VA :ContinuouslyVariable
Transmission (CVT)
B4RA : 9000001*
S40. S4C: 1000001-
M4VA :6000001-
B-95P
NH-578
NH.583M
NH-592P
R-81
Electron Blue Pearl
Clover Green Pearl
Taffeta White
New Vogue Silver Metallic
Flamenco Black Pearl
Milano Red
1-28
NH.592P
to

Page 32 of 2189

Chassis and Paint Codes
Vehicle Grade
0: EX
1: LX-V
2: LX-V with ABS
3: LX
4: LX with ABS
5: LX with ABS and ly'C
7: EX with ABS
8; EX with ABS and A,,/C
Check Digit
Model Y€ar
Y: 2000
Fac'tory Code
CANADA 2000 Model (4-door Sedanl
Vehicle ldentification
Manufaqturer, Makg and
Number
JHM EJ6 52*YS800001
Type ot Vehicle
JHM: HONDA MOTOR CO.,
LTD.
HONDA Passenger
Vehicle
2HG: HONDA OF CANADA
MFG., INC.
HONDA Passenger
Vehicle
Line, Body and Engine Type
EJ6: ClVlC4-door/D16Y7
Body Type and Transmission Typ€
5: Sedan/s-speed Manual
6: Sedan/4-speed Automatic
Transmission Number
Code
Paint Code
Paint Code
Clover Green Pearl
New Vogue Silver Metallic
Flamenco Black Pearl
Titanium Metallic
Vintage Plum Pearl
ro
Paintro
S: Suzuka Plant, Mie Prefecture, JapanH: Alliston Plant, Ontario, CanadaSerial Number
Japan :800001-
Canada: 900001-
Vehicle ldentification Number
and Canadian Motor Vehicle
Safety Standard Certif ication
COLOR
NH.583M
D16Y7
Engine Type
D't6Y7 |1600 SOHC 16-valves Sequential
Multiport Fuel-injected Engine
Japan: 5700001-
U.S.A.: 5750001-
5000001--t
Transmission Type
54RA : 4-speed Automatic TransmissronB4RA : 4-speed Automatic Transmissron
S40 :s-speed Manual Transmission
Serial Number
54RA lJapan) : 500000'1-
B4RA (U.S.A,); 900000 1-
S40 (Japan) : '1000001,
S4RA -
G-95P
NH,583M
NH.592P
YR-525M
RP.32P
1-30
ro

Page 207 of 2189

Main Bearing
Selection
CAUTION: lf the codes are indecipherable because of anaccumulation of dirt and dust, do not scrub them with a
wire brush or scraper. Clean them only with solvent ol
deiergent.
Crankshaft Bore Code Location
81642 engine:
Letters have been stamped on the end of the block as acode for the size of each of the 5 main journal bores.
Use them, and the numbers or bars stamped on the
crank {codes for main journal size), to choose the correct
beaflngs.
Main JournalCode Locations {Nombers or Barc)
Eearing ldentificationColor code rson lhe edge ofthe bear ng.Larger crank bore
acD
-----------""' Smallerbeanngtlhrcker)
9""1B':""
Alack
Black
Alue
7-10
\
D16Y5, D16Y7, D16Y8 engines:
Letters have been stamped on the end of the block as acode for the size of each of the 5 main journal bores.
Use them, and the numbers stamped on the crankshaft(codes for main journal size), to choose the correct bear-
Ings.
Main Journal Code Location (Numbers)
\
Color codeon theedge ofthe bearing-
Ldrger crank bore
Smaller bea ng {th'cker)
lr-l
t#lt+,tlf l 4 tlf '- 't
Smaller Smallermaan bearingjournal {thicker)
RedPinkGreen
PinkGreenBrown
GreenBrownBlack
GreenBrownBlackElue
I
Bearing ldentification
BcD

Page 208 of 2189

Connecting Rod Bearings
Clearance
Remove the connecting rod cap and bearing half
Clean the crankshaft rod iournal and bearing half
with a clean shop towel.
Place plastigage across the rod journal.
Reinstall the bearing half and cap, and torque the nuts.
Torque
Bl6A2 engine:
40 N.m (4.1 kgl.m, 30 lbf'ft)
Dr6Y5, D16Y7, D16Y8 enginss:
31 N'm (3.2 kgf.m, 23 lbf ftl
NOTE| Do not rotate the crankshaft during inspection.
Remove the rod cap and bearing half and measure
the widest part of the plastigage.
Connecting Rod Bearing-to.Journal Oil Glearance:
816A2 engine:
Standard lNewl: 0.032 - 0.050 mm
10.0013 - 0.0020 in)
Service Limit: 0.06 mm 10.002 inl
D16Y5, D16Y7, D16Y8 engines:
Standard lNew): 0.020 - 0.038 mm
(0.0008 - 0.0015 in)
Service Limit 0.05 mm 10.002 inl
'1.
4.
lf the plastigage measures too wide or too narrow'
remove the upper half of the bearing, install a new,
complete bearing with the same color code (select
the color as shown in the right column), and
recheck the clearance.
CAUTION: Do not lile, shim, or scrape the bearings
or the caps to adiust clgarance.
lf the plastigage shows the clearance is still incorrect.
try the next larger or smaller bearing (the color listed
above or below that one), and check clearance again.
NOTE: lf the Droper clearance cannot be obtained
by using the appropriate larger or smaller bearings,
replace the crankshaft and start over.
PLASTIGAGE STRIP
\
7.
7-11
Selection
CAUTION: lf the codes are indecipherable because of
an accumulation of dirt and dust, do not sclub them
with a wile brush or scraper. Clean them only with sol-
vent or detergent,
Connecting Rod Code Location
Numbers have been stamped on the side of each con
necting rod as a code for the size of the big end Use
them, and the letters stamped on the crankshaft (codes
for rod journal size), to choose the correct bearlngs
Half of number ls
stamped on bearingcap and the otherhalf is stamped onrod.
Bearing ldentilication
Color code is on theedge ofthe bearing.
lfA--;T] |
lle"'tt l;llcorlll ll
I lD;;ilril |l-l
Larger brg end bore
Smaller Smallerrod bearlngjournal (thicker)
---------------- Smallerbearing{thrcker)
RedPinkGreen
PinkGreen
GreenErownBlack
GreenBrownBlackBlue
1234
Connecting Rod Journal Code Locations (Lettels)

Page 350 of 2189

Troubleshooting
Troubleshooting Procedures
How To Begin Troubleshooting
When the Malfunction Indicator Lamp (MlL) has been reported on, or there is a driveability problem, use the appropr'-
ate orocedure below to diagnose and repair the problem'
A. When the MIL has come on:
,1. connect the Honda PGM Tester or an oBD ll scan tool to the 16P Data Link connector (DLC) located near the left
kick panel.
2. Turn the ignition switch ON (ll)
3. Check the DTC and note it. Also check and note
the freeze trame data
Refer to the Diagnostic Trouble Code Chart and
begin troubleshooting.
NOTE:
.SeetheoBD||scantoolorHondaPGMTesteruser,smanua|sforspecificoperatinginstructions..
.Thescantoo|oltestercanreadtheDiagnosticTroub|ecodes(DTc},freezeframedata,currentdata,andother
Engine Control Module (ECM)/Powertrain Control Module (PCM) data'
oFreezeframedataindicatestheengineconditionswhenthefirstma|function,misfireorfue|trimma|function
was detected. lt can be useful information when troubleshooting'
B. When the MIL has not come on , out there is a d riveability problem, refer to the Symptom Chart on page 1 1-84'
c.DTcswi|lbeindicatedbytheb|inkingoftheMa|function|ndicatorLamp(M|L)withthescsserviceconnectorcon.
nected.
Connect the SCS service connector to Service Check Connector as shown (The 2P Service Check Connector is
|ocatedunderthedashonthepassenger,ssideofthevehic|e')TurntheignitionswitchoN{||)'
OBO ll SCAN TOOL olHONOA PGM TESTER
SERVICE CHECKCONNECTOR I2P)
scs sERvlcE(cont'd)
MALFUNCTIONINDICATORLAMP
DATA LINK CONNECTOR Il6PI
07PAZ - (x)l0100
11-81

Page 727 of 2189

Chocking th€ Diagnostic Trouble Code (DTCI
with the Servico Check Conneqtor and Sp€cialTool
When the PCM senses an abnormality in the input or output systems, the @ indicator light in the gauge assembly will blink
When the Service Check Connector (locat€d under the dash on the passengsr side) is connected with the special tool as
shown, the E indicator light will blink the Diagnostic Trouble Code (DTC) when the ignition switch is turned ON (ll).
When the E indicator light has been reported on, connect the Service Check Connector with the special too'.
Then turn ON (ll) the ignition switch and obssrve the E indicator tight.
CONNECTOBSERVICE CHECKCONNECTOR I2PI07PAZ -0010100
Codes 1 through 9 are indicated by individual short blinks, Codes 10 and above are indicat€d by a sories of long and short
blinks. One long blink equals 1O short blinks. Add the long and short blinks together to determine th€ code. After deter-
mining the code, refer to the electrical system Symptom-to Component Chart on pages 1+52 and 1+53 for'96 - 98 mod-
els, and 14-54 and 14-55 for the '99 - 00 models.
S€r DTC 1
s.. DTC 2
Long blinkShort blink lfiYa tim.!,
S€c DTC 15
(cont'd)
GAUGE ASSEMBLY
Short blink loncel
14-49

Page 912 of 2189

B. DTCS will be indicated by the blinking of the E indicator light with the SCS service connector connected to the
Service Check Connector as shown. (The Service Check Connector (2P) is located under the dash on the passen
ger's side of the vehicle.) Turn the ignition switch ON (ll).
CONNECTOR07PAZ - 00101(x)
codes 1 through 9 are indicated by individual shon btinks. codes 10 and above are indicated by a series of long and short
b|inks.one|ongblinkequa|sloshortb|inks.Addthe|ongandshortb|inkstogethertodeterminethecode.Afterdeter
miningthecode,refertothee|ectrica|systemsymptom-to-componentchartonpagesl4-238and14.239forthe,96_98
models, and on pages 14-240 and 14'241 for the '99 - 00 models
Soc DTCI
Sor DTC2
Long blinkShort blinks |tive tim€sl
some pGM-Ft problems wi

atso make the E indicator light come on. After repairing the PGM-FI system, disconnect the
BACKUPfuse(7.5A)intheUnder.hoodfuse/re|ayboxformorethanl0secondstoresettheTcMorPcMmemory,then
recheck.
Scc DTCI5
(cont'd)
14-235
iii:j
,,,/
CONNECTOR {2PI
Shorl blink (oncc)

Page 1211 of 2189

Diagnostic Trouble Code (DTCI
Symptom-to-System Chart
DTC
oH1=DIAGNOSIS/SYMPTOM
DETECTION TIMING
>=PNOBABLE CAUSEi.'sEV98€E
zr\9=6<_6
=t
6tz
NODTC
ABS indicator iighr doesnot com€ on when ignirionswrt.h is lu.ned on (ll)
, Open in the pow€. source circ!ir ror the ABS -.ndicato;l isht. Elown ABS indicalo.lighr butb' Open in rhe ABS indicaror tight drive cncuit.. Shori ro pow€r in theWALpcircuit. FaultyABS contrct!nit
ONABS indicator light doesnol90 oft 6frer engine isOpen in the lG2 circuitOpon in the +B circuirOp€n andlor short ro body ground jn the WALP circuitFaultv AAS coni.ol unnt1
oN.Wheel sensor (op€n/shortOooo13upen, snofiro bodyground and/or shodro power in rhe wh€61
Faulty ABS co.lrctunitllBL12
oN.(chipp€d pulser gea/noise)oao
Short to wh6sls€n6or (O)circuir in t'e.h;;Go-nso, trtcircutiFaulty whsel s€nsor insra|ation
Faulty ABS cont.olunir
I8
31
ONSolenoid (open/shon roaoa
Op.ni shon to bodyground and/o. shorrto powsr in rhe
op€n in lh6 coM circuit
Faulty ABS conlrclunit
32F8-OUTFL.IN3'lFT.OUTRF.IN88 OUT318t rN38RLOUT
ONoo
op€n in tho motor pow€..ourco circliaOp€n inih€ moro.cNOcircuit
Faulty ABS conrrol unit
52ONoo
Open in rh€ COM, PMR 6nd/o. MCKcircuirOp€n.n.Vor blown lus€ in the under hood AgS rusdretry box
Faufty pump moto. rotayfaulv ABS conlrolunit
53ONo
. Sho.tto bodygrou.d in the pMR circuit. Shon to powsr in tha puhp moror pow6rsource circu. r.urty pump motor.etay, FalltyABS contolunit
54ONooc
Open, rhorr ro bodygrcund and/or blown fus€ in the B1 or 82
Shonto body ground.n.Vor short to powor in rhe COM circuitFaulty modul.tor unnFaulty ABS controt unit
ONlgnition voltage (low vott-oooo
. Connection ot the24 V bariorv tor enqins starr. Faurtycharoins system. Op€n in th6lG2 circuit. Fa!lly ABS contrcl unil
81ONCPUoooo
E {€rml facior{sl en bs rhe ouse{sl ot |he probtemF.ulty ABS conrrot unit
r: It DTcs 1 1 18 {wheel sensor codes) wore del*ted the lasr time the v6h cls wEs d riv€n, rhe a8s indicator tight wi

stay on u ntit lh6 ignition swirch is rurn6d oN t), and theconnorunit contnms rhat rhe wheet sensoB . rc OK,
19-58

Page 1471 of 2189

l'f .
Electrical
Special Toofs .,....................,23-2
Troubleshooting
Tips and Precautions ..............,.................... . 23-3
Five-step Troubleshooting .............. ......... . . 23-5
wire color codes ..........,23-5
Schematic Symbols ........,................... . . .. .... 23-6
Relay and Control Unit Locations
Engine Compartment ...,..................... ... .. . 23'7
Dashboard ......................23-8
Dashboard/Door ......... 23-12*Airbags ................. ....... Section 24
Air Conditioning ......... Section 21
Aftelnator ..........."""" """ 23-112
Anti-lock Brake System {ABS) Section 19*A/T Gear Position Indicator .....................,. .... ... 23-149
Automatic Transmission Svstem .... . ....... Section 14
Batterv ......... . . . ... ...... .......23-91
Blower controls .. . ... Section 2l
Charging System ....'...........23'112
Connector ldentilication and Wire Harness
Routing .................. ......23'13
Cruise Control ............,........23-240
Dash Lights Brightness Controller ............. ....... 23-180
Fan controfs "" 23'126
Fuel PumD ........ . ........ section 11
Fuses/Refay ...............,..,,.. 23'62
PGM-FI Control System ......................,....... Section 1 1
*Gauges
Circuit Diagram ....,.,.......23-131
Fuef Gauge ...........'.'.......23-142
Gauge/lndicator .. . .. 23-129
Ground Distribution .. . 23-75
Heatei controls .. . ..... Section 21*Horn................. ...............23-196
*tgnition Switch ....................23-89
lgnition System .......,.... 23-102
*lntegrated Control Unit ....................................... 23-156
fnterlock System ,........ . . , ,23-144
Lighting System . . . .. ......... 23-161
Lights, Exterior
Back-up Lights ..'............23'171
Brake Lights .................. 23'174
Daytime Bunning Lights (Canadal ............... 23'166
Front Parking Lights ......,................ .'. .......... 23-167
Front Turn Signal Lights .......... . . ............ ..,.23-167
Headtights ....".'....-... ..... 23'167
High Mount Brake Light ...................... ... .23'179
License Plate Lights ...... 23'176
Taitfights ................ .......23'171
lnterior Lights ..-.......,, . 23-142
Moonroof ..,.................,........ 23-235
Power Distribution ....... . . .23-61
Power Door Locks .......,,,. .23'251
Power Mirrors ,..............,.,...23'206
Power Relays ....... . ...... . . .. 23-86
Power Windows ............,,....23-220
Rear Window Defogger .......................... . . ... . . 23-2OO
Spark Plugs . ..... . ........ .....23-111
Slarting System ................23-93*stereo Sound Svstem ,................. ..... ... . ... ,.,.,,23'147'Supplemental Restraint System (SRS) ... . Section 24
Turn Signal/Hazard Flasher System .......'.'....-... 23-173
*Undel-dash Fuse/Relay Box ............,.................. 23-85
vehicfe soeed sensor (VSSI """" ""' 23-140+Wipers/Washers .........,.,.,...23-214
NOTE: Unless otherwise specified, references to auto-
matic transmission (Mf) in this section include the CVT.

Page:   < prev 1-10 11-20 21-30 31-40 next >